Harbor Freight Tools 96695 Parts list manual

DOG KENNEL
6’ X 6’ X 4’
Model 96695
ASSEMBLY, AND OPERATION INSTRUCTIONS
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright©2007 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.

Page 2SKU 96695 For technical questions, please call 1-800-444-3353.
SAVE THIS MANUAL
Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number
in the back of the manual near the assembly diagram (or month and year of purchase if
product has no number). Keep this manual and the receipt in a safe and dry place for
future reference.
IMPORTANT SAFEGUARDS
In this manual, on the labeling, and all other information
provided with this product:
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation
which, if not avoided, will result in death or
serious injury.
WARNING indicates a hazardous situation
which, if not avoided, could result in death
or serious injury.
CAUTION, used with the safety alert
symbol, indicates a hazardous situation
which, if not avoided, could result in minor
or moderate injury.
NOTICE is used to address practices not
related to personal injury.
CAUTION, without the safety alert symbol,
is used to address practices not related to
personal injury.
READ AND UNDERSTAND ALL INSTRUCTIONS
When using electrical appliances, safety precautions should always
be followed including the following:
Work Area Safety
Keep work area clean, well-lit, and free of obstructions and other debris.
Make sure there is adequate surrounding workspace during assembly.
1.
2.
DANGERDANGER
WARNINGWARNING
CAUTIONCAUTION
NoticeNotice
CAUTIONCAUTION

Page 3SKU 96695 For technical questions, please call 1-800-444-3353.
General Safety
Wear ANSI-approved safety goggles and heavy-duty work gloves during assem-
bly. Avoid sharp edges during assembly.
Inspect before use; do not assemble or use if parts damaged.
Use for tame animals only.
Follow all local regulations regarding the setup and use of this Dog Kennel.
Keep children away during assembly and use. The Dog Kennel is not a toy; do
not allow children to play in or climb on the Dog Kennel.
More than one person needed for assembly. Because of the weight and size of
the Dog Kennel, two adults are required for assembly.
Do not use as permanent dog shelter. The Dog Kennel is intended for the tem-
porary sheltering of dogs; it will not protect dogs from adverse weather conditions
such as extreme cold and heat, wind or rain.
Do not shelter too many dogs in one Dog Kennel. While the Dog Kennel can
shelter more than one dog at a time (depending on size), do not overcrowd dogs
since this may lead to ghting and possible animal injury.
Use the right product for the job. There are certain applications for which the
Dog Kennel was designed. Do not modify the Dog Kennel and do not use it for a
purpose for which it was not intended.
When servicing, use only identical replacement parts. Use of any other parts will
void the warranty.
Do not assemble or use this product if under the inuence of alcohol or drugs.
Read warning labels on prescriptions to determine if your judgment or reexes
are impaired while taking drugs. If there is any doubt, do not assemble or use
this Dog Kennel.
The warnings, precautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must be
understood by the operator that common sense and caution are factors which
cannot be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

Page 4SKU 96695 For technical questions, please call 1-800-444-3353.
SPECIFICATIONS
Material Galvanized steel posts, rails and hardware. Zinc
plated chain link fabric and aluminum gate corners.
Overall Dimensions 74” L x 74” W x 48-3/8” H
Interior Dimensions 70” L x 70-1/2” W x 48” H
Weight 76.6 lb.
UNPACKING
When unpacking, check to make sure that the item is intact and undamaged. If
any parts are missing or broken, please call Harbor Freight Tools at the number shown
on the cover of this manual as soon as possible.
ASSEMBLY
Read the ENTIRE IMPORTANT SAFEGUARDS section at the beginning of
this manual including all text under subheadings therein before set up or
use of this product.
Note: For additional information regarding the parts listed in the following pages, refer
to the Assembly Diagram near the end of this manual.
FRAME ASSEMBLY
Decide on a large enough area to assemble the Dog Kennel. It should be on a
at, level surface able to support the weight of the Kennel and the dog(s) shel-
tered inside it.
Lay out four Corner Frame Rails (2) and connect the tapered ends to the corner
ends, making a square base. See Figure A, below.
Do the same with the remaining four Corner Frame Rails (2) to create the top
frame. Please note: The tapered connections on the base frame should align
with those on the top frame.
1.
2.
3.
Corner Frame Rail
(2) with tapered end
Corner Frame Rail
(2) with corner end
Figure A

Page 5SKU 96695 For technical questions, please call 1-800-444-3353.
Using the Large Carriage Bolts (6), loosely attach the Brace Clamps (5) over the
corners of the base and top frame. Please note: Be sure to keep the bolt heads
on the outside of the Clamps (5).
Place a Corner Support Post (3) into each of the Brace Clamps (5) along the bot-
tom frame. Finger-tighten the Carriage Bolts (6). Have an assistant keep Posts
supported until secured.
Please note: You will have one remaining Support Post (3) to use for the Gate.
With assistance, lift the top frame up and attach the corners to each of the
Support Posts (3). Sliding the Brace Clamps (5) along the corners will aide in
straightening the Kennel frame. Tighten in place by using four Large Carriage
Bolts (6). See Figure B, below.
Tighten all Carriage Bolts (6) with a wrench (not included).
Select a corner Support Post (3) and using a tape measure (not included), mea-
sure 35-1/2” from the Support Post. Mark the sport where the measurement
ends. Attach a Brace Clamp (5) to the marked spot on the bottom frame.
Attach the last Support Post (3) to the bottom Brace Clamp (5). This Support
Post will be the Gate Support Post. Secure a Brace Clamp (5) to the marked
spot on the top frame and connect it to the top of the Gate Support Post.
Please note: Make sure the distance between Gate Support Post and corner
Support Post is 35-1/2” before tightening Clamps with Large Carriage Bolts (6)
Once all the Carriage Bolts have been tightened, untie the Large Chain-Link
Fencing (1).
Caution! Avoid sharp ends and tangles while untying the roll.
4.
5.
6.
7.
8.
9.
10.
Figure B
Brace Clamp (5)
Large Carriage
Bolts (6)
Top Frame
Tension Bar (4)
Clip (7)
Chain Link Fencing (1)

Page 6SKU 96695 For technical questions, please call 1-800-444-3353.
Insert a Tension Bar (4) through the diamond pattern at the end of the Large
Chain Link Fencing (1). See Figure B, above. Please note: It is best if an as-
sistant holds the Fencing (1) in place while inserting the Tension Bar (4).
Hook a Clip (7) around the middle of the Tension Bar (4) and connect it to the
middle of the Gate Support Post. Use two more Clips (7) to hook the top and
bottom of the Tension Bar (4) to the top and bottom of the Gate Support Post.
Slowly unroll the rest of the Large Chain-Link Fencing (1) around the outside of
the Kennel frame until the fabric reaches the nal Support Post.
Please note: Do NOT extend the Chain-Link Fencing over the gate area for the
Gate. That space will be lled in with the Small Chain-Link Gate Fencing (8).
For the corners, have an assistant use a screwdriver (not included) to pry or
leverage the Chain-Link Fencing around each corner until all the slack is elimi-
nated.
Please note: All slack must be removed because the excess Large Chain-Link
Fencing will need to be cut off. Once the proper amount of Chain-Link Fencing
is determined, use a pair of pliers (not included) to cut the top and bottom loops
of the Chain-Link Fencing. Once these loops are cut, the remaining amount of
fabric can be removed by twisting the wire out in a counterclockwise motion.
Slide the remaining Tension Bar (4) through the end of the Large Chain-Link
Fencing (1). Attach three Clips (7) to the top, middle and bottom of the Tension
Bar (4) and then to the top, middle and bottom of the last Support Post (3).
GATE ASSEMBLY
Insert the Horizontal Gate Posts (9) and Vertical Gate Posts (10) into the Gate
Corners (11). Once all tubing is inserted, tighten by using the Small Carriage
Bolts (17). Please note: Make sure all bolt heads are on the outside of the Gate
and do NOT overtighten bolts.
Attach the Small Chain-Link Fencing (8) to the Gate Frame by using the Gate
Rods (12) and the remaining Clips (7) and following the steps for the Large
Chain-Link Fencing. Remember to position the Clips at the top, middle and bot-
tom. And as with the Large Chain-Link Fencing, be sure to pull tight and remove
any slack.
Please note: You may also need to cut off the extra Small Chain-Link Fencing
from the roll. Again, follow the same instructions regarding the Large Chain-Link
Fencing.
11.
12.
13.
14.
15.
1.
2.

Page 7SKU 96695 For technical questions, please call 1-800-444-3353.
The Kennel Hinges (13) are made of two S-shaped halves. Have an assistant
hold the Gate upright while placing one of the Kennel Hinge (13) halves over the
Gate Hinge Post and around the Gate Frame. Please note: Be sure to posi-
tion the Kennel Hinge half so the slot in the Hinge faces DOWN. See Figure C,
below.
Slide the Hinge to the top so that there is a 5” space between the Hinge half and
Kennel Frame. Please note: As a helpful reference, the top Gate Corner (11)
should be right above the Hinge.
Slide the other half of the Kennel Hinge (13) (with the slot facing UP) into place
so that it locks into the other half. Use a Medium Carriage Bolt (16) to fasten the
Hinge onto the Gate Post. See Figure C, above.
Repeat the above steps with the bottom Kennel Hinge. Again, make sure the
Hinge is 5” above the bottom Kennel Frame and resting on the bottom Gate Cor-
ner (11). Use the other Medium Carriage Bolt (16) to fasten the Hinge in place.
To install the Flip Latch (15), place the Latch halfway up the right Gate Support
Post (3), with the slot end facing UP. See Figure D, on next page. Make sure
the location does not allow any of the Clips (7) to interfere with the Latch’s
operation.
3.
4.
5.
6.
7.
Interlocking
Kennel Hinge
(13) halves
Figure C
Medium
Carriage
Bolt (16)
Clip (7)
Gate Hinge
Post Gate
Frame

Page 8SKU 96695 For technical questions, please call 1-800-444-3353.
Fasten the Latch to the Gate Post by tightening the bolts onto the Latch’s U-bolt.
Make sure that the Flip Latch (15) rmly locks into place and that the Latch slides
up and down easily.
LACING WIRE SETUP
Attaching the Lacing Wire (14) will fasten the sides of the Fencing to the top and
bottom Kennel Frames, making the Kennel more secure.
Please note: Before attaching the Lacing Wire to the bottom Kennel Frame,
place the Kennel onto a box or cement blocks. This will allow easier access
along the bottom frame and easier Lacing Wire application.
Using pliers (not included) wrap the lacing wire from a Lacing Wire Spools (14)
through the rst “diamond-shaped” gap at the top of the Fencing. Please note: It
may be best to start from the opposite side of the Gate Support Post.
Lace the diamond-shaped gap tight to the top rail. Make sure to pull hard so that
the Fencing is secured tight against the top frame.
Continue lacing the Fencing along the top frame. Please note: It may be neces-
sary to skip one or two diamond-shaped gaps near the corner Support Posts (3).
(The Lacing Spool (14) may be too large to slide between the Fencing and the
Support Posts.)
After cutting the Lacing Wire (14) (or if the spool run out of wire), tie-twist the end
of the Lacing Wire. Then begin lacing the new Wire Spool through the next dia-
mond-shaped gap.
Continue to lace the top frame until reaching the Gate Latch Post. Cut the Lac-
ing Wire (14) and twist-tie it at the last diamond-shaped gap.
Repeat the same lacing procedure with the bottom frame. Remember to place
the Kennel on a large box or on cement blocks to allow for easier lacing of the
bottom frame.
1.
2.
3.
4.
5.
6.
8.
9.
Flip Latch (15)
Gate Post
Flip Latch
U-bolt
Flip Latch (15)
with slot end
pointed up
Figure D
Clip (7)

Page 9SKU 96695 For technical questions, please call 1-800-444-3353.
INSPECTION AND MAINTENANCE
Do not use damaged equipment. Do not use if parts loose or
damaged. Have any problem corrected before further use.
BEFORE EACH USE, inspect the general condition of the Kennel. Check for
loose screws, misalignment or binding of moving parts, cracked or broken parts,
damaged electrical wiring, and any other condition that may affect its safe opera-
tion.
Regularly check to make sure the Kennel’s Flip Latch (15) is working properly
and that the Gate remains shut when the Flip Latch is used.
1.
2.
WARNINGWARNING
OPERATION
Read the ENTIRE IMPORTANT SAFEGUARDS section at the beginning of
this manual including all text under subheadings therein before set up or
use of this product.
Make sure to place the Dog Kennel in a open area away from busy streets and/or
homes. While the gate does latch shut, there is no permanent lock. Be sure to
keep the Kennel within view of a responsible adult. (Though unlikely, a dog MAY
knock the latch up, causing the gate to open. Also, children could climb into the
Kennel.)
Before bringing the animal(s) into the Kennel, make sure there are no exposed
sharp edges or parts that may be sticking into the Kennel. Cut off and/or remove
these sharp edges to prevent the animal injuries.
Depending on the amount of time the dog(s) will be sheltered in the Kennel, be
sure to leave an appropriate amount of food and water for the animals. Chew
toys and/or a doggy bed can also be placed in the Kennel.
Depending on the size or amount of the dogs you intend to shelter, you may want
to secure the Kennel in place by using ground stakes (not included). Dogs can
get excited and lean against the fencing walls, which can cause the Kennel to
move if it is not anchored to the ground.
In case of poor weather (rain, cold, or extreme heat) place a cover over the shel-
ter. Please note: The Kennel is for temporary outdoor use only.
1.
2.
3.
4.
5.
Secure the Small Chain-Link Fencing (8) to the Gate Frame by following the
above steps and using the remaining Lacing Wire (14).
For added security, take some of the remaining Lacing Wire (14) and cut 6 ties,
each about 8” long. Link these small laces through each corner Support Post (3)
and through the closest diamond-shaped gaps. Use one for each top and bottom
corner, making sure to evenly space them. This will help ensure that the fencing
remains tightly linked to the corner Support Posts (3).
7.
8.

Page 10SKU 96695 For technical questions, please call 1-800-444-3353.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR
DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD
BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE
BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER
INSTALLATION OF REPLACEMENT PARTS THERETO.
PARTS LIST
Part Description Q’ty
1 Large Chain-Link Fencing 1
2 Corner Rails 8
3 Support Posts 5
4 Tension Bars 2
5 Brace Clamps (Sets) 10
6 Large Carriage Bolts
8 x 25 mm
10
7 Clips 12
8 Small Chain-Link Fencing 1
9 Horizontal Gate Posts 2
Part Description Q’ty
10 Vertical Gate Posts 2
11 Gate Corners 4
12 Gate Rods 2
13 Kennel Hinges 2
14 Lacing Wire Spools 2
15 Flip Latch 1
16 Medium Carriage Bolts
10 x 45 mm
2
17 Small Carriage Bolts
6 x 20 mm
12
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.

Page 11SKU 96695 For technical questions, please call 1-800-444-3353.
ASSEMBLY DIAGRAM
1
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5
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7
8910
11
12
13
14
15
16
17