Harbor Freight Tools 94192 User manual

WHEEL KIT FOR 13 HP
GENERATOR
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit ourWeb site at http://www.harborfreight.com
Copyright © 2006 by Harbor Freight Tools®. All rights reserved. No portion of
this manual or any artwork contained herein may be reproduced in any shape
or form without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353
94192
Due to continuing improvements, actual product may
differ slightly from the product described herein.

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SKU 94192 For technical questions, please call 1-800-444-3353
Specifications
Item Description
Tires 2 – 8 inch pneumatic tires; Inflation: 30 PSI
Axle Steel, 0.6 inch diameter
Handle Steel, 0.86 inch diameter, 18 inches long
Save This Manual
You will need the manual for the safety warnings and precautions, assembly instructions,
operating and maintenance procedures, parts list and diagram. Keep your invoice with this
manual. Write the invoice number on the inside of the front cover. Keep the manual and
invoice in a safe and dry place for future reference.
Safety Warnings and Precautions
WARNING: When using tool, basic safety precautions should always be followed to
reduce the risk of personal injury and damage to equipment.
Read all instructions before using this tool!
1. Keep work area clean. Cluttered areas invite injuries.
2. Observe work area conditions. Do not use machines or power tools in damp or wet
locations. Don’t expose to rain. Keep work area well lighted. Do not use electrically
powered tools in the presence of flammable gases or liquids.
3. Keep children away. Children must never be allowed in the work area. Do not let
them handle machines, tools, or extension cords.
4. Store idle equipment. When not in use, tools must be stored in a dry location to
inhibit rust. Always lock up tools and keep out of reach of children.
5. Use the right tool for the job.Do not attempt to force a small tool or attachment to
do the work of a larger industrial tool.There are certain applications for which this tool
was designed.It will do the job better and more safely at the rate for which it was
intended. Do not modify this tool and do not use this tool for a purpose for which it
was not intended.
6. Dress properly. Do not wear loose clothing or jewelry as they can be caught in
moving parts. Protective, electrically non-conductive clothes and non-skid footwear
are recommended when working. Wear restrictive hair covering to contain long hair.
7. Use eye and ear protection. Always wear ANSI approved impact safety goggles.
Wear an ANSI approved dust mask or respirator when working around metal, wood,
and chemical dusts and mists.
8. Do not overreach. Keep proper footing and balance at all times. Do not reach over
or across running machines.
9. Avoid unintentional starting. Before installing the Wheel Kit, be sure the engine
switch is in the Off position.

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SKU 94192 For technical questions, please call 1-800-444-3353
10. Maintain tools with care. Keep tools sharp and clean for better and safer
performance. Inspect tool cords periodically and, if damaged, have them repaired by
an authorized technician.The handles must be kept clean, dry, and free from oil and
grease at all times.
11. Stay alert. Watch what you are doing, use common sense.Do not operate any tool
when you are tired.
12. Check for damaged parts. Before using any tool, any part that appears damaged
should be carefully checked to determine that it will operate properly and perform its
intended function. Check for alignment and binding of moving parts; any broken parts
or mounting fixtures; and any other condition that may affect proper operation. Any
part that is damaged should be properly repaired or replaced by a qualified
technician.
13. Replacement parts and accessories. When servicing, use only identical
replacement parts. Use of any other parts will void the warranty.Only use accessories
intended for use with this tool. Approved accessories are available from Harbor
Freight Tools.
14. Do not operate tool if under the influence of alcohol or drugs. Read warning
labels if taking prescription medicine to determine if your judgment or reflexes are
impaired while taking drugs. If there is any doubt, do not operate the tool.
Warning:The warnings,cautions,and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur. It must be under-
stood by the operator that common sense and caution are factors which cannot be
built into this product, but must be supplied by the operator.
Unpacking
When unpacking, check to make sure the following parts are included. Refer to the Parts
List and Assembly Drawing at the end of this manual. If any parts are missing or broken,
please call Harbor Freight Tools at the number on the cover of this manual as soon as
possible.
Installation
Caution: The 13 HP Generator (SKU 94191) weighs 175 lbs. Always have help when
lifting or moving it. Allow the Generator to cool beforeWheel Kit installation. Disable
motor.
For ease of installation of the Wheel Kit, refer to the Assembly Drawing at the end of this
manual.
1. With the help of another person, lift the Generator and rest it on a sturdy support (see
description below) able to hold the weight of the Generator.
The support should be at least 12 inches deep by four feet wide, by at least 10 inches
high, i.e., wooden beam. It should rest flat on the work surface.When placed, the
Generator must be stable, not wobble.

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SKU 94192 For technical questions, please call 1-800-444-3353
Optionally, if the Generator gas tank is empty, the Generator can be tipped on its back
frame for ease of mounting the Axle (49),Wheels (50), and Shock Absorbing Feet (54).
This should only be done on flat, cement surface.
2. Open the bag of hardware and remove four Bolts (52), Nuts (57), LockWashers (64),
Pins (51), Washers (63), and two Axle Brackets (53).
3. Place Bolt (52) and Washer (63) up through Axle Bracket (53), then up and into the
Frame Cross Bracket. Secure from above with Nut (57), Washer (63), and Lock
Washer (64).
Repeat this step with each side of Axle Bracket (53), and the second Axle Bracket on
the other side.To not tighten Bolts completely at this time. (See photo below.)
4. Slide Axle (49) through both Axle Brackets (53) and center Axle on the Generator
Frame.
5. Using a wrench (not supplied), securely tighten all Bolts (52) holding the Brackets
(56).
6. Insert Pin (51) into each end of the Axle (49). Bend Pin so it cannot fall out.
7. Place each Wheel (50) over the end of the Axle and secure in place with another Pin
(51). Bend Pin so it cannot fall out.
Bolt (52)
Lock Washer (64)
Nut (57)
Pin (51)
Axle Bracket (53)
Axle (49)
Frame Cross Bracket
AirValve (30 PSI)
Wheel (50)
Pin (51)
and Washer (63)
Washer (66)

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SKU 94192 For technical questions, please call 1-800-444-3353
8. Inflate each Wheel (50) tire to 30 PSI.Replace valve cap.
9. Find two Brackets (56) and Foot (54), and two Bolts (55), four Bolts (52), six Nuts (57),
sixWashers (63), and six LockWashers (64).
10. Mount each Foot (54) to the Bracket (56) using Bolt (55), Lock Washer (64), and Nut
(57). Securely tighten. (See photo below.)
11. Mount each Bracket to the Frame Cross Bracket using two Bolts (52), Nuts (57),
Washers (63), and Lock Washers (64).Securely tighten.
12. Find Handle (61), two Bolts (62), Washers (63), Lock Washers (64), and Nuts (57).
13. Mount the Handle (61) to the top of the Generator Frame by placing the Bolt (62), with
Lock Washer (64), then Washer (63) from the top. Secure from the bottom with
Washer (63) and Nut (57). Securely tighten.
14. With the help of another person, lift the Generator (by its frame) onto its Wheels and
Feet.
Operation
To move the Generator, lift the front end by the Handle (61) and pull it forward, then set the
Generator down on the two front feet.
Warning:The Handle must be used for hand pulling only.Do not attach to a vehicle.Not
for highway use.
Frame Cross Bracket
Bracket (56)
Foot (54)
Lock Washer (64)
Nut (57)
Bolt (55) not shown
Bolt (52)
Nut (57)
not shown
LockWasher (64) and
Washer (63) not shown
Bolt (62)
LockWasher (64) and
Washer (63)
Nut (57) not shown

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SKU 94192 For technical questions, please call 1-800-444-3353
Maintenance
1. Periodically check the tire pressure.It should be 30 PSI.
2. Periodically tighten all Generator frame nuts and bolts.
Parts List
Item Description Qty
49 Axle 1
50 Wheels 2
51 Pin 4
52 Bolt, M8x25 8
53 Axle Bracket 2
54 Shock Absorbing Foot 2
55 Bolt, M8x25 2
56 Foot Bracket 2
57 Nut, M8 12
61 Handle 1
62 Bolt, M8x45 2
63 Washer, M8 24
64 Lock Washer, M8 12
66 Washer, M16 4
NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as re-
placement parts.
PLEASE READTHE FOLLOWING CAREFULLY
THEMANUFACTURERAND/OR DISTRIBUTORHASPROVIDEDTHEPARTS DIAGRAMINTHIS
MANUAL AS A REFERENCETOOLONLY. NEITHERTHEMANUFACTURERNOR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KINDTO THE BUYERTHAT HE OR
SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER
AND/ORDISTRIBUTOREXPRESSLYSTATESTHATALLREPAIRSANDPARTSREPLACEMENTS
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSEDTECHNICIANS AND NOT BYTHE
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER
REPAIRS TOTHE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING
OUTOF HIS ORHER INSTALLATION OFREPLACEMENT PARTSTHERETO.

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SKU 94192 For technical questions, please call 1-800-444-3353
Assembly Drawing