Hawk 2000-RANGE-VALVE Series User manual

Overview
Gladiator Acoustic Switch Series
A Higher Level of Performance
Instruction Manual
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SERIES 2000-RANGE-VALVE
Pressure and Level Transmitters

Overview
Gladiator Acoustic Switch Series
2
Introduction
Description Series 2000-RANGE-VALVE
The Series 2000-RANGE-VALVE is a unique combination of the series 2000 and ball Valve. The Series 2000-RANGE-VALVE
is specially designed for the pulp- and paper industry or similar, where clogging is a problem. The very compact construction of
the series 2000-RANGE-VALVE permits flush installation with the tank- or pipe wall. The transmitter part can be removed without
shutting down the process (for example: during cleaning or maintaining activities). The diaphragm (21) is flush with the tank/pipe
when the transmitter is pushed trough the valve and locked in its measuring position. All wetted parts are made of SS 316 (AISI).
Barometric Reference
The SERIES 2000-RAN-VALVE are in basic so-called “relative transmitter” which means that barometric changes will not affect
the zero (4 mA). The venting (4) is placed at the side of the electronic housing and is the barometric reference to atmospheric. The
venting must be kept clean.
SERIES 2000-RANGE-VALVE
Dimensional Drawing
Parts Description (1”)
1. Cover AISI 304
2. Push buttons + display (behind cover)
3. Cover with venting AISI 304
4. Venting PA
5. PG9 cable gland
6. Electronics housing AISI 304
7. Hexagon nut, SW 41 AISI 304
8. Stop AISI 316
9. O-ring (2x) VITON
10. Nipple, SW 41 (1” BSP M 2x) AISI 316
11. Safety Lock AISI 304
12. M4 Bolt AISI 304
13. O-ring VITON
14. Safety Lock AISI 316
15. M4 Bolt (2x) AISI 304
16. Threaded valve joint (1” BSP F) AISI 316
17. Valve body AISI 316
18. M8 Valve Bolt (4x) AISI 316
19. Weld on Nipple diam. 33,4 mm AISI 316
20. Foot with diaphragm AISI 316L
21. Diaphragm Protection AISI 316
Parts Description (1 1/2”) Material
7. Hexagon nut, SW 60 SS 304
10. Nipple, SW 57 (1½’’ BSP M 2x) SS 316
16. Threaded valve joint (1½” BSP F) SS 316
18. M 10 Valve bolt (4x) SS 316
19. Welded spud (outside 48,5 mm) SS 316
For welding and installing the 2000-RANGE-VALVE
read the next page (5) very carefully and follow exactly
the instructions.
Before Welding
1. Unlock the safety lock (14).
2. Unscrew nut (7)
3. Retract transmitter until it does not want any further
4. Unlock the safety lock(11).
5. Unscrew nut (10) from threaded valve joint (16).
6. Retract transmitter from valve
7. Protect diaphragm (21) very carefully
WARNING: Before opening the Valve, make sure that the
transmitter is locked.
WARNING: Read this manual before working with the product. For personal and system safety and for optimum product
performance. Make sure you thoroughly understand the contents before installing, using or maintaining the SERIES
2000-RANGE-VALVE.

Overview
Gladiator Acoustic Switch Series
3
Overview
Welding and Installing Transmitter
For welding and installing the Series 2000-RANGE-VALVE the instructions on the next page must be followed exactly. This is
extremely important to ensure a good working of the system.
Warning:
Improper installation may result in weld spud distortion
A. Installation weld on nipple (gure 1)
1. Remove the weld spud (19) from the valve by unscrewing the
four bolts( 18).
2. Cut a hole in the process vessel/pipe to accept the weld spud.
The hole should produce a tight fit when coupled with the weld
spud.
3. Prepare the vessel hole bevelling the edge to accept filler
material.
4. Position the weld spud in the vessel hole and tack six places.
The weld sequence is shown in figure 1.
WARNING
Excessive heat will distort the weld spud (19). Weld in sections as
shown in Figure 1. allow adequate cooling between passes. To
reduce the chances of distortion to the weld spud, use a heat sink
(22).
B. Installation Valve
1. Mount valve on the weld spud by using the auxiliary tool to
ensure the parts are in-line. Use silicone grease.
2. Tighten the valve bolts (18) (4x)
3. 3.Remove the auxiliary tool and make sure the valve and be
closed and opened easily.
4. Make sure valve is CLOSED.
Warning:
DO NOT DAMAGE THE DIAPHRAGM.
C. Installation transmitter (gure 2)
1. Remove the nipple (10) to the bottom of the transmitter part
as shown in figure 2. Use silicone oil or grease.
2. Make sure the O-ring (13) is properly located.
D. Figure 3
1. Make sure to correctly locate the O-ring (13) into the nipple
2. Position the transmitter into the threaded valve joint and
begin engaging the threads. The transmitter can be rotated
prior to seating enabling the user to optimize access to
calibration adjustments, cable entry and local indicator.
3. Tighten the nipple (10).t.
4. Lock the nipple (10) to the threaded valve joint (16) by means
of the safety lock (11) and two M4 bolts(12).
5. Valve must be opened (90°) VERY slowly.
E. Figure 4
1. Transmitter must be pushed trough valve until hexagon nut
(7) reaches the nipple (10).
2. Begin engaging the threads until stop (8) reaches nipple (10).
3. Tighten hexagon nut (7).
4. Lock the nut (7) to the nipple (10) by means of the safety lock
(14) and two M4 bolts (15)
SERIES 2000-RANGE-VALVE

4
Overview
WARNING:
BEFORE OPENING THE VALVE, MAKE SURE THE TRANSMITTER IS LOCKED.
BE SURE THE VALVE IS CLOSED WHEN HE TRANSMITTER IS RETRACTED FROM VALVE.
THIS IS EXTREMELY IMPORTANT OTHERWISE THE TRANSMITTER WILL PUSH OUT OF THE PROCESS.
Installing Transmitter 2000-RANGE-VALVE
The position of the valve depends on the welding position of the weld-on nipple. Before welding, locate weld-on nipple so that the
valve is in the right position.
* DO NOT DAMAGE THE THREAD.*
Mounting Position
When the transmitter is mounted horizontally, the cable gland MUST be pointed downwards.
Mounting Position E󰀨ect
All transmitters are calibrated in vertical position.
If the transmitter is mounted in a different position, there will be a little zero shift.
If the transmitter is mounted up, there is a zero shift (e.g. 4,03 mA instead of 4mA). If the transmitter is mounted down, there is a zero
shift (e.g. 3.97 mA instead of 4mA).
After installation of the transmitter the zero must be set to 4.00 mA with “P103” in the programming mode. This will not
affect the span.
Calibration
All transmitters are fully calibrated at the factory, to the conditions stipulated in users order. When the buyer has not requested
calibration, the transmitter will be calibrated at the highest span. It is advised to re-calibrate the transmitter after shipment.
Under the cover (3) you will find the terminal board.
The push buttons “Zero”, “Span” and “Prog” are under the other
cover (1).
External loads must be placed in the negative leg of the 2-wire
loop.
The figure left shows the wiring connection of the transmitter. The
2-wires must be connected to 3(-) and 4 (+) of the terminal board.
The signal wiring must be shielded and twisted pairs yield best
results. Do NOT run signal wiring in open trays with power wiring,
or near “heavy” electrical equipment (E.g.: Frequency controller or
heavy pumps).
Shielding must always be connected at the side of the power
supply. In case the mounting position is already connected
to earth (e.g. via the tank or pipe line) DO NOT connect the
instrument to earth. Please ensure that the instrument is not
connected to earth twice to prevent the occurrence of an
‘earth loop’. In applications with synthetic mounting positions the
case ground terminal (internal or external) must be connected to
earth.
SERIES 2000-RANGE-VALVE

5
Overview
Remaining
Digital Local Indicator
All transmitters from the Series 2000-RANGE-VALVE are standard equipped with a digital display.
In the standard execution the covers are “closed”. The three push buttons and the display are behind the cover (3).
As an option an “open” cover can be delivered to achieve the display can be used as a local display in the process. The full-scale
point may be set to any value between 0000 and 9999 (4 digit). (Option: “I” extra price).
CE-rulers
All our transmitters are manufactured according to the CE-rules. All transmitters are standard equipped with RFI filters. The influence
on Radio Frequency Interference between 10 MHz to 10 GHz is neglect able.
SERIES 2000-RANGE-VALVE
External Load
The minimum power supply is based on the total circuit resistance.
The maximum permissible load (Ri max.) in case of 24 Vdc is 600
Ω (Ohm).
By increasing the power supply, the external load can be increased
to 1200 Ohm / 36 Vdc. (see figure right).
RI max. = Power Supply - 12 Vdc
20 mA
Traceability of Manufacturing
The year of manufacturing of the transmitter can be traced as follows: take the first two numbers from the serial number that is
engraved in the transmitter and add 1970 to it.
For example: if the serial number is 3902123. The year of manufacturing is 1970 + 39 = 2009.
Software Revisions
Due to the improvements on the Series 2000-RANGE-VALVE, there are several software versions (revisions). For this reason it is
possible the transmitter you are working with does not support some options, which are discussed in this manual. This instruction is
applicable from software revision 8.01. After powering up, the transmitter will show the revision number on the display.

6
Overview
Functions of Push Buttons
The Series 2000-RANGE-VALVE can be programmed easily by
use of the 3 front panel pushbuttons (See picture right).
The display can show engineering units of:
mH2O, inH2O, bar and PSI.
The functions of the three pushbuttons will be explained below.
ZERO SPAN
PROG
PROG
ZERO
SPAN
mH20
inH20
bar
psi
This button has 2 functions:
1. It can be directly used for adjusting the zero (zero / 4mA), with or without a test pressure.
When the zero (4 mA) must be adjusted at 0 (atmospheric pressure), the button must be held
until the word “ZERO” appears on the display. The transmitter is now set to 4 mA.
2. Also, this button must be used for stepping down in the programming menu or to
decrease a value (-).
Note: For canceling the mounting position effect you have to use P103.
This button has 2 functions:
1. It can be directly used for adjusting the span (20 mA), when using a test pressure (air). When
a test pressure (e.g. 2 bar) is supplied to the transmitter, the button must be held until the
word “SPAN” appears on the display. The transmitter is adjusted at 20 mA now. The span can
also be adjusted without test pressure (see P102).
2. Also, this button must be used for stepping up in the programming or to increase a value (+).
This button has 2 functions:
1. It is used to adjust the 14 Programming Points (P101 to P114). Push it once and P100 is
displayed, use the [h] (SPAN) to step to P101 etc.
2. This button must also be used for confirming the adjustments (enter).
For example if you want to change the adjustment in bars (P104), the following steps must be
taken:
1. Push on [PROG] till “100” appears on the display.
2. Push on [SPAN] 4 times to go to point “P104” (adjustment pressure unit).
3. Push [PROG] to confirm this.
4. Push several times on [h] (SPAN) to reach 3 (= bar). See also the conversion table (page 11).
1 = mWC, 3 = bar, 5 = PSI, 11 = inch WC
5. Confirm this by pushing once at [PROG].
The transmitter is now adjusted to read in “bar.
ZERO SPAN
PROG
PROG
ZERO
SPAN
mH20
inH20
bar
psi
ZERO
SPAN
ZERO SPAN
PROG
PROG
ZERO
SPAN
mH20
inH20
bar
psi
ZERO SPAN
PROG
PROG
ZERO
SPAN
mH20
inH20
bar
psi
SERIES 2000-RANGE-VALVE

7
Overview
Programming Points (P101 - P116)
Reading On The Display
On the standard built-in display several values can be shown.
During the programming of the transmitter the display shows all
the information that is needed.
When the transmitter is in the process the display gives all the
information of the process pressure or temperature.
On the display the following units can be showed: mH2O, inH2O,
bar and PSI (see also P104 and P109).
N.B.: The standard transmitter is supplied with two “closed”
covers shielding the buttons and the display. As an option an
“open” cover (IP 65) can be fitted. The display can then be used
as a local process display. (Option: “I” extra price). The full scale
can be set between -9999 and 9999 (4 digit).
Programming points:
P101 Zero adjustment (4 mA)
P102 Span adjustment (20 mA)
P103 Cancel mounting position effect
P104 Adjustment pressure unit (See Conversiontable)
P105 4-20 mA *)
20-4 mA (Reverse output)
P106 Adjustment damping (0 to 25 sec)
P107 Indication of process temp. (Read out on display)
P108 0 = °C (*)
1 = °F
P109 Read out on display:
Curr (0) = current (4 - 20 mA) (*)
Unit (1) = pressure unit (conversiontable)
PerC (2) = percentages
TenP (3) = temperature
Hect (4) = hectoliters
CB n (5) = Cubic meters
Ltr (6) = Liters
P110 Simulation of current
P111 Linearisation
0 = no linearisation (*)
1 = cylindrical tank
2 = vertical tank with cone
3 = vertical tank with spherical cone
P112 Specific density
P113 Write Protection
P114 Response time from push buttons
P115 Service-menu
P116 Service-menu
The following points can be adjusted by means of the three push
buttons.
For an explanation of these points see page 10 to 16 of this
manual.
To change one of these points you have to push on [PROG] until
“100” appears on the display.
To go to from a lower program (P101) to a higher one (P102),
push on button [h] (SPAN).
To confirm the adjustments you always have to press on [PROG].
*) Standard adjustments ex works.
SERIES 2000-RANGE-VALVE
ZERO SPAN
PROG
PROG
ZERO
SPAN
mH20
inH20
bar
psi

8
Overview
SERIES 2000-RANGE-VALVE
Explanation Programming Points P101 to P116
Zero Adjustment (4 mA)
The transmitter as standard is adjusted to 4.00 mA at atmospheric pressure. It is also possible to adjust a zero-
suppression or elevation.
For example: zero elevation of 1 mWK.
1. Push at [PROG] until “100” is shown on the display.
2. Push once at [h] / SPAN till “101”.
3. Confirm this by pushing [PROG].
4. Now the display will show 0.00 mH2O. Push at [h] till 1.00 mH2O is on the display.
5. Confirm with [PROG].
6. The output of the transmitter will be lower than 4 mA. The output at atmospheric pressure will be for example 3.68 mA.
When a pressure of 1 mWC is applied on the diaphragm the output will be 4.00 mA.
The elevation can be canceled by pushing at [ZERO] till zero disappears out of the display. The transmitter is now adjusted
at 4 mA at atmospheric pressure.
P101
Span Adjustment (20 mA) Without Test Pressure
Before adjusting the span take care the right pressure unit is selected. (See also P104 and P109).
Example: Adjustment of the span at 0 - 2 bar.
First off all, the pressure unit must be adjusted at “bar”. (See P104 and P109).
1. Push [PROG] till “100” is shown on the display.
2. Push twice at [h] / SPAN until “102” is on the display.
3. Confirm this by pushing [PROG].
4. Push [SPAN] (+) or [ZERO] (-) to select the measuring range that is required.
5. Confirm by pushing [PROG]. The transmitter is adjusted now.
N.B.: P102 is the adjustment of the total span. When a “compound” range must be adjusted (for example -1 till +3 bar), a
span of 4 bar must be programmed. At P101 (ZERO,4 mA), -1 bar must be adjusted. Now the transmitter is adjusted at: - 1
bar = 4 mA and +3 bar = 20 mA.
N.B.:
It is not possible to show values larger than ‘9999’ or smaller than ‘–9999’ on the display. In this case the display will show:
- - - - For values larger than ‘9999’.
- - - - For values smaller than ‘–9999’.
As long as the display shows “- - - - “, the value will not be saved by pressing “PROG”.
P102

9
Overview
SERIES 2000-RANGE-VALVE
Cancel Mounting Position E󰀨ect
All transmitters are calibrated vertically. When a transmitter of the Series 2000-RANGE-VALVE is installed horizontally,
there will be a small “mounting effect” on the zero
(4 mA). For example the transmitter shows 4.03 mA instead of 4.00 mA. This can be easily canceled with P103. In P103
there are three options:
1. ESC:
Nothing can be changed.
Leave without doing anything. (confirm with PROG).
2. RESE T:
Use this option when you are not sure if P103/SET has been done in a proper way. (confirm with PROG).
when using this option the original factory setting will be valid.
3. SET:
Canceling mounting position effect. (confirm with PROG).
When “SET” is selected the transmitter is automatically adjusted at 4.00 mA. The span will not be affected.
CAUTION: Do not apply pressure while executing “cancel mounting position effect”
N.B.:
From revision 2 the description above is valid. Transmitters working with software revision 1 will direct process cancel
mounting position.
P103
Adjustment Pressure Unit On Display (See Conversion Table)
P104
104 Conversion Factor Display
11.000 mH2O (mWC)*
21000 m H2O (mm WC)
30.09806 bar*
498.0665 mbar
51.4223 PSI*
60.0967 Atm
79.80665 KPa
80.009807 MPa
90.1 Kgf/cm2
10 73.556 mm HG
11 39.37 inH20 (“WC)*
12 2.895906 “HG
Several engineering units can be shown on the display
by using a conversion factor. (See conversion table).
Four engineering units will light up on the display
(mH2O, inH2O, bar and PSI).
N.B.: To show one of the engineering units, P109 must
be adjusted at 1 (= pressure unit).
This will be explained with an example (e.g. bar):
1. Push at [PROG] till “100” is shown on the display.
2. Push 4 times at [h], go to [P104].
3. Push at [PROG] to confirm this.
4. Push at [h] / [SPAN] and adjust at 3 (= bar).
1 = mH2O (=mWC), 3 = bar, 5 = PSI, 11 = inch WC.
5. Confirm with [PROG].
The transmitter will now read out in bars.
Conversion Table:
*) Pressure units that can be shown on the display. When
the value of the highest range is larger than 9999, “NA” will
appear in the display (Not Applicable). Another unit must be
chosen.

10
Overview
SERIES 2000-RANGE-VALVE
Reverse Output (20 - 4mA)
The transmitter as standard is adjusted to 4-20 mA.
Push on [PROG] and go to P105.
Push once at [h] to change the output to 20-4 mA (Reverse output).
Push at [PROG] to confirm this.
Now the transmitter will give 20 mA at atmospheric pressure
P105
Adjustment Samping (0 till 25 sec)
In P106 an electronic damping can be adjusted between 0 and 25 seconds.
This can be done with the push buttons [h] (up) and [i] (down).
Always confirm by pushing once at [PROG].
P106
Indication of Process Temperature (Read Out On Display)
1. Push [PROG] until “100” is shown on the display.
2. Push 7 times at [h], go to [P107].
3. Push [PROG] to confirm this. Now the process temperature appears on the display (Indication: +/-2oC).
This will remain on the display. To get the actual pressure back on the display you have to push again on P107 until the
actual pressure appears on the display again.
P107
Temperature In oC OR oF
The temperature of the transmitter is standard adjusted at oC (“DEGR”). When pushing at [h] in P108, this will change into
oF (“FAHR”).
Always confirm by pushing once at [PROG].
P108
Read Out On Display
Curr (0) = current (4 - 20 mA)
Unit (1) = pressure unit (See conversion table)
PErC (2) = percentages (0 - 100%)
TEnP (3) = temperature (oC of oF)
HECt (4) = hectoliter (only in combination with P111)
Cb n (5) = Cubic meter (only in combination with P111)
Ltr (6) = Liters (only in combination with P111)
As standard the transmitter is delivered with read out in mA (0). To change this, follow the next steps:
1. Push [PROG] until “100” is shown on the display.
2. Push 9 times at [h] / SPAN till “109” appears on the display.
3. Confirm with [PROG].
4. Push once at [h].
5. Push [PROG] to confirm this.
The transmitter will now read mH2O (mWC).
The pressure unit can be changed with the conversion table in “P104”.
1 = mH2O (=mWK), 3 = bar, 5 = PSI, 11 = inch WK.
Also the read out can be 0 - 100%. In this case select “P109”, option 2.
P109