Hayward HP55TR Service manual

TREVINIUM
by Hayward
SWIMMING POOL HEAT PUMP UNIT
Installation & Instruction Manual
Hayward Pool Products Canada, Inc.
T: 1-888-238-7665
www.haywardpool.ca
Model HP55TR
HP70TR

CONTENTS
1. Preface 1
2. Specifications 2
2.1 Performance Data of Swimming Pool Heat Pump Unit 2
2.2 Dimensions for Swimming Pool Heat Pump Unit 3
3. Installation and Connection 4
3.1 Installation of System 4
3.2 Swimming Pool Heat Pumps: Location 5
3.3 How Close to your Pool? 5
3.4 Swimming Pool Heat Pumps: Plumbing 6
3.5 Swimming Pool Heat Pumps: Electrical Connection 7
3.6 Initial Start-Up of the Unit 7
3.7 Water Flow Setting 8
4. Usage and Operation 9
4.1 The Functions of the LCD Controller 9
4.2 Usage of the Controller 9
4.3 Parameter Table 12
5. Maintenance and Inspection 13
5.1 Maintenance 13
5.2 Trouble Shooting Guide 13
6. Appendix 14
6.1 Connection of PCB: Illustration 14
6.2 Wiring Diagram 15
6.3 Exploded View and Spare Parts List 17
6.4 Warranty 20

1. PREFACE
1

2. SPECIFICATIONS
2.1 Performance Data of Swimming Pool Heat Pump Unit
*** REFRIGERANT: R410A
Unit Model HP55TR HP70TR
Heating Capacity kW 16.2 20.6
BTU/h 55,000 70,000
Heating Power Input kW 2.6 4.2
Running Current A 11.8 18.96
Power Supply V/Hz 208-230V~/60Hz 208-230V~/60Hz
Compressor Quantity 1 1
Compressor(s) Rotary Rotary
Fan Quantity 1 1
Fan Power Input W 120 120
Fan Rotate Speed RPM 850 850
Fan Direction Horizontal Horizontal
Noise (at 1 meter) dB(A) 54 56
Water Connection inch 1.5 1.5
Water Flow Volume Imperial/US m3/h 4.5 6
Water Pressure Drop (max) kPa 10 12
Unit Net Dimensions (L/W/H) mm 1025/430/660 1140/430/875
Heating: Ambient temp (DB/WB): 24ºC / 19ºC
Water temp (in/out): 26ºC / 28ºC
2

2. SPECIFICATIONS
2.2 Dimensions for the Swimming Pool Heat Pump Unit
Model: HP55TR / HP70TR
3

3. INSTALLATION AND CONNECTION
3.1 Installation Illustration
4

3. INSTALLATION AND CONNECTION
3.2 Swimming Pool Heat Pumps: Location
3.3 How Close To Your Pool?
5

3. INSTALLATION AND CONNECTION
3.4 Swimming Pool Heat Pumps: Plumbing
6

3. INSTALLATION AND CONNECTION
3.5 Swimming Pool Heat Pumps: Electrical Connection
3.6 Initial Start-Up
3.6 Initial Start-Up
7

3. INSTALLATION AND CONNECTION
3.7 Water Flow Setting
8

4. USAGE AND OPERATION
4.1 Function of the LCD Controller
4.2 Usage of the Controller
4.2 Usage of the Controller
9

4. USAGE AND OPERATION
10

4. USAGE AND OPERATION
11

4. USAGE AND OPERATION
4.3 Parameter Table
12

5. MAINTENANCE AND INSPECTION
5.1 Maintenance
5.2 Troubleshooting Guide
5.2 Troubleshooting Guide
13

6. APPENDIX
6.1 Connection of PCB Illustration
14

6. APPENDIX
6.2 Wiring Diagram - HP55TR
15

6. APPENDIX
6.2 Wiring Diagram - HP70TR
16

6. APPENDIX
6.3 Exploded View - HP55TR
17

6. APPENDIX
6.3 Spare Parts List - HP55TR
SN Part Code Part Name Part Number
1 3407-1202 Evaporator HPX3407-1202
2 20000-220188 Fan Net HPX20000-220188
3 20000-330124 Fan Motor HPX20000-330124
4 3500-2701 Axis Blower Fan HPX3500-2701
5 2004-1437 4 Way Valve HPX2004-1437
6 20000-110041 Compressor HPX20000-110041
7 20000-360005 Water Flow Switch HPX20000-360005
8 32008-120008 Titanium Tube Heat Exchanger HPX32008-120008
9 32008-220020 Front Panel HPX32008-220020
10 32008-220021 Cover HPX32008-220021
11 2001-3907 Terminal HPX2001-3907
12 20000-220068 Controller Cover HPX20000-22068
13 2000-3501 Fan Capacitor HPX2000-3501
14 20000-360006 AC Contactor HPX20000-360006
15 95005-310145 Main Control Board HPX95005-310145
16 95005-310247 LCD Controller HPX95005-310247
17 2000-3505 Compressor Capacitor HPX2000-3505
18 2000-3603 Low Pressure Switch HPX2000-3603
19 2001-3605 High Pressure Switch HPX2001-3605
20 2001-1345 Drain Plug HPX2001-1345
21 2000-3242 Temp Sensor (Coil, inlet, outlet) HPX2000-3242
22 20000-140152 Needle Valve HPX20000-140153
23 2003-1402 Electronic Expansion Valve HPX2003-1402
18