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  9. Heathkit GR-61 User manual

Heathkit GR-61 User manual

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H-TA..TH-<IT=
FM PORTABLE RADIO
MODEL GR.6I
tii
4{
TYPICAL COMPONENT TYPES
This chart is a guide to commonly used types of elec- tions should prove helpful in identifying most parts and
tronic components. The symbols and related illustra- reading the schematic diagrams.
i
I
RESISTOR
aAA/v!- ffi ;l^"o"'-o"Rr@ PLATE
SUPPRE$OR
lilo'* ruBE
CATHOOE
F ILAM EN T
POTENTIOMETER
( coNrRoL )
cELECTROLYTIC
CAPACITOR
+ll-
-lt--
COLLECTOR
TRANSISTOR
EMITT ER
COLLECTOR
EM ITTER
m
f-lpaxsroRuER
f'..'o"'| RECTIFIER
(DloDE)
c-emi":,l3PER <>
! PoWDERED rnol I V1',J
! cone) ennow I li' .',t
Lrh'i^H'$*nM
BATTERY
Il- NEON
EULB
I !Z rnr*sroRMER
||t_,^,**t**.
PHONO
(r'o"^
Y'ttx,Jl|''ffi
lf
l_ PowER
| > TRANS-
lL FoRMER
PHONE
JACK
O--.,,
I NDUCTOR
(colL) RECEPTACLE
q--{> sPsT .swlrcH -
( TOGGLE )
€ /l;
--{ }r-
DPDT
nlF''39!+fI^'fl S PEAKER 'd swrTcH
A4(n'o '7
U"
o o
BINDING
POST t
M ICROPHONE FUSE
ANTEN NA
GENERAL LOOP
I
ITTTT
I
EARTH GROUND
CHASSIS GROUND
CONOUCTORS
Assembly
and
Operation
of the
FM
P O RTAB LE
RAD IO
MODEL GR-61
'===*=,
HEATH COMPANY
BENTON HARBOR,
MICHIGAN
TABLE OF CONTENTS
Specifications. . . .
Introduetion.
Circuit Description.
Parts List.
Step-By-Step AssemblY
Circuit Board AssemblY. . .
Right End Plate Parts Mounting.
Left End Plate Parts Mounting.
Circuit Board Mounting. . .
Wiring Circuit Board To End Plates. . ..
Final Wiring
Final Assembly. . .
Initial Test And Adjustment. . .
Cabinet AssemblY.
Operation.
In Case Of DifficultY
Troubleshooting Chart.
Introduction To Transistors. . .
Glossary Of Radio Terms.
Circuit Board X-RaY View.
(fold-out from Page). . . . .
Cqyrlghto t962 12/3O/66
2
3
3
D
30
31
SPECIFICATIONS
Tuning Range.
Intermediate Frequency (IF'). . .
Sensitivity.
Controls.
Transistors.
Antenna.
Speaker.
Batteries.
Normal Battery Life. .
Accessory Jack. .
Size. .
Net Weight.
The Heath Company reserves the right to discon-
tinue instruments and to change specifications at
any time without incurring any obligation to
88 to 108 megacycles.
10.7 megacycles.
3 uv for 20 db quieting (average), 5 uv for 20
db quieting (maximum). (Measurements takenin
aligned condition. )
Volume, Tone, and AFC.
3 - 2N174?
4 - 2Nt274
1 - 2N24e5l
1 - 2N26711 in FM tuning unit
1 - 2N26541
Collapsible whip with provisions for external
300 Q antenna.
4r x 6t' oval, permanent magnet type.
Six l-l/2 volt size C cells.
300-500 hours.
Earphone or hi-fi output.
9-L12" wide x 1-l/Q,,high x 4" deep.
3 lbs.
incorporate new features in instruments pre-
viously sold.
I*
)
_--I
l@l n*"g
INTRODUCTION
Your new FM Portable Radio featuresadepend-
able 10-transistor circuit, housed in an attractive
imitation-leather case. The front of the case is
made of durable high-impact plastic.
Exceptionally high quality is designed into this
Radio, as evideneed by ttre preassembled and
prealigned FM tuning unit, and the prealigned
IF and ratio detector transformers. -ThreJIF-
limiter stages, plus a ratio detector combina-
tion with AFC, provide stable FM reception. The
push-pull audio power amplifier circuit delivers
more than adequate power for the 4" x 6"
speaker to give large-room sound coverage.
CIRCUIT DESCRIPTION
The preassembled and prealigned FM tuning
unit contributes to ease of assemblyandinsures
consistently good FM performance. A heavy-
duty circuit board is used to further simplify
assembly of the kit.
If you are not familiar wlth electronic circuitrv
and terminology, you may find it helpful to reai
the I'Introduction To Transigtorsr and "Glossary
Of Radio Terms" beginning on Page 2? of ttre
manual. This information should prove helpful
in understanding how your Radioworkswhenyou
read the following Circuit Description.
The circuitry of the FM Portable Radioconsisrs
of the RF, IF-limiter, ratio detector, and audio
sections. For simplicity, each section will be
discussed separately, Refer occasionally to the
Schematic Diagram while reading tris descrip-
tion.
To help in reading the Schematic, the letter-
number designations for t}e circuit parts are
number coded as follows: #1 to gg for the FM
tuning unit, and #100 to 200 forthecircuit board
and chassis. For example, resistor R3 ig in the
FM tuing unit, and resistor R,103 is onthe cir-
cuit board.
NOTE: Refer to the "Kit Builders Guide" for
complete information on unpacking, parts identi-
fieation, tools, wiring, soldering, and step-by-
e
RF SECTION
The RF section contains the RF amplifier,
oscillator, and mixer stages, all in i pre-
assembled and prealigned tuning unit.
FM signals from the antenna are applied to
transformer T1 , which matches the antenna to the
first section of the tuning capacitor, C1A. This
portion of the tuning capacitor tunes ttre emitter
circuit of RF amptifier Ql to the desired FM
station frequency. C1B, the second section of tlte
tuning capacitor, tunes the collector circuit of
Q1 to the same station frequency.
Q2 is operated as a feedback tuned-collector
oscillator at 10.? megacycles above the fre-
quency of the desired FM station. The ampli-
fied FM station frequency from Q1, and the
oscillator frequency from Q2 are mixed in Q3
to provide a difference frequency of 10.7 meg-
acycles. This difference frequency is coupled
tirough transf orme r T2, out of the preas se mble d
tuning unit, to the first IF amplifier, Q4.
I
t
I
l
I
I
1
-l I
{
n"u"a @EGBI
The circuit of the P.E.C. includes a de-empha-
sis network to compensate for high frequency
pre-emphasis that was added to the transmitted
audio signal; it thus provides a flat audio fre-
quency response. This network also attenuates
frequencies above the audio range.
The audio output signal of the ratio detector is
applied both to Q7, the emitter follower and, as
an AFC voltage, to Q2 oftheFMtuning unit. Any
shift of the IF from the 10.7 megacycle center
frequency appears as a DC voltage which is ap-
plied to diode D1; this is commonly called AFC
voltage. The DC voltage shift on D1 in turn
changes the oscillator capacity, thereby ef-
fectively retuning it and causing it to track the
particular station that is being received.
AUDIO SECTION
The audio signal from the ratio detector is
applied to Q7, the emitter follower, which acts
as a matching networkbetween the ratio detector
and the Volume control. After the Volume control,
the audio signal is amplified bydriver amplifier
Q8 and then to the Tone control and to driver
transformer T6. Transformer T6 couples the
audio signal to Q9 ahd Q10, ttte push-pull audio
amplifier stages. From Qg and Q10 the signal,
is coupled to the speaker and earphone jack
through T?, the audio output transformer. When
an earphone is plugged in, the built-in speaker
is automatically disconnected from the circuit
and the audio signal goes instead to the ear-
phone.
Operating power is supplied by six 1-1/2 volts
size C flashlight batteries.
IF-LIMITER SECTION
The 10.? megacycle signal from the FM tuning
unit is appliedto Q4, the first IF amplifier. From
Q4, the IF signal passes through transformer T3'
which passes only the difference frequency of 10.?
megacycles, to Q5, the second IF amplifier. After
additional amplification in Q5, the signal is
applied through T4, the second IF transformer,
to limiter stage Q6, which limits on all but the
weakest signals.
Stages Q4 and Qb act as IF amplifiers for weak
signals, and as limiters for strong signals.
Limiter stages are used to remove any AM
(amplitude modulation) of the IF signal, and to
limit the signal to the proper level for the ratio
detector. The IF signal from limiter Q6 is next
applied to ratio detector transformer, T5.
RATIO DETECTOR
Ideally, the IF signal applied to the ratio de-
tector should be of constant amplitude, but con-
tain variations in frequency which correspond to
tfie audio signal being transmitted by the FM
station. The amount of frequency deviationfrom
the center frequency of 10.7 megacycles de-
termines the amplitude of the resulting audio
signal. The number of times per second thatthe
IF signal deviates from 10.? megacycles de-
termines the resulting audio frequency. The
combinatlon of diodes D3, D4, and transformer
Tb detect frequency variations in the IF signal,
and change these variations into anaudiosignal.
Most of the resistors and capacitors used inthe
ratio detector are encapsulated in a P.E.C. (pack-
aged electronic circuit). The use of this P.E.C.
eliminates any variations in performance that
could result from different wiring techniques.
@EE@l P"e"s
PARTS LIST
The numbers in parentheses in the Parts List
are keyed to the numbers in the Parts drawings
to aid in parts identification.
PART
No. PARTS
Per Kit DESCRIPTION
4.7 Q (yellow-violet-gold)
10 Q (brown-black-black)
68 A @Iue-gray-black)
220 Q (red-red-brown)
820 A (gray-red-brown)
1 KO (brown-black-red)
1.2 KO (brown-red-red)
2.? KO (red-violet-red)
3.3 KO (orange-orange-red)
4.1 KA (yellow-violet-red)
6.8 Kft (blue-gray-red)
10 KO (brov'n-black- orange)
t2 KQ (brown'red-orange)
15 KO (brown-green-orange)
18 KO (brown-gray-orange)
22 KA (red-red-orange)
68 Kf) (blue-gray-orange)
1 00 KO (brown- black- yellow)
1 megohm (brown-black-
green)
PART PARTS
No. Per Kit
Controls-Switch
(5) 10138- 1- "
(6) 1e-81
(?) 60-18 1
Choke- Transf ormers- Diode
DESCRIPTION
100 KO linear control
10 KQ control with SPST
switch
SPST switch
Resistors
(1) 1:T20
t-4L
L-2
t-45
1-8
1-9
1- 10
1- 13
t-r4
1- 16
1- 19
L-20
1-109
L-21
1-69
t-22
1-60
r-26
1- 35
Capacitors
(2)2 -
2t-46
2t-94
(3) 25-54
(4) 25- 11 5
25-116
25-tl?
25-11 1
(8) 45-35
(e) sr-sz
51-98
(10) 52-57
53-6
(11) 56-26
(81
(10)
2
1
1
2
1
I
1.? ph choke
Driver transformer
Output transformer
IF transformer
Ratio detector transformer
Crvstal diode
1
I
I1
4
I
2
1
210 ttttf disc ceramic
.005 pfd disc ceramic
.05 pfd disc ceramic
10 pfd 15 V tubular electro-
lytic
10 pfd 15 V electrolytic
50 pfd 15 V electrolytic
100 pfd 15 V electrolytic
1000 pfd 15 V tubular elec-
trolytic
tzt 1-7
\\=t-/-
{4r lf-----------v
l- ^r-- J"
'::-
a
{
n'u"u @EEFI
PART
No. PARTS DESCRIPTION
Per Kit PART
No. PARTS DESCRIPTION
Per Kit
Transistors
4t7 -10 1
411 -7t 1
411 -72 1
411 -57 3
tt7-2 1
2N2671 transistor
tuning unit)
2N2654 transistor
tuning unit)
2N2495 transistor
tuning unit)
2Nl74? transistor
Transistor package contain-
ing four part no.417-21, type
2N1214 transistors
3-48 x 1/4" screw
4-40 x 1/8" setscrew
6-32 x 3/16" screw
6-32 x l/4" screw, phillips
head
6-32 x L/4" sctew, binder
head
6-32 x 3/8" screw
6-32 x 3/8" self-tapping
screw
6-32 x l/2" screw
(in
(in
(in
Hardware (cont?d.
FM (18) 254-? I
(1e) 254-e 2
FM (20) 254-1 1
(2r) 254-14 2
FM (22)254-4 1
#3 lockwasher
#4 lockwasher
#6 lockwasher
Small control lockwasher
Large control lockwasher
i
t-
t
I
!
I
Hardware
(1) 250-4e
(2) 250-156
(3) 250-138
(4) 250-22s
(5) 250-56
(6) 250-8e
(?) 250-106
(8) 250-10
343-?
344-50
344-1 6
344-t5
346-1
[ ] ${ilrlr (2) fo (3} frfril ro flinm ,rr,-rz+rQ2
,-,F (16)@ e7l I
^ (5) ^ (61 ^ (71 , (8)
fl,',ii',',i l,p,i,'*rr gF** t}.**t
I
2
8
3
d
2
n
4
@
@
4
2
1
1
2
4
10
4
2wire
wire
wire
(s) 252-r
(10) 252-15
(11) 252-3
(L2) 252-22
3-48 nut
4-40 nut
6-32 nut
6-32 speednut
(ls)
@(16)
(l z1 @
g
(r a1 (l e) (20) (21 ) ezl
@@@@@
. r3) 255-11
(24) 25e-rt
(25) 25e-12
(26) 455-31
(2?) 258-30
Metal Parts
(Zg) tOO-rr,rarO r
(2e) 1oo-M41? 1
(30) zo4-Mb1? 1
Cable-Wire-SleevinE
Tapped spacer
Spade lug
Large solder lug
Antenna bushing
Battery spring
Length shielded cable
Length black hookup
Length stranded red
Length stranded black
Length sleeving
Switch lever
Bottom circuit board bracket
Top circuit board bracket
ota:lno)g rlr). urt&
Small control nut
Large control nut
Flat washer
Thin nylon shoulder washer
Thick nylon shoulder washer
(13)
(14)
(13) 252-3e
(r4) 252-7
(15) 253-45
(16) ?5-18
(1?) 2b3-Eo
3
1
2
1
I
r* Page T
PART
No. PARTS DESCRIPTION
Per Kit
Metal Parts (cont'd.)
(1) mA:IFI0--T------Tntenna bracket
(2) 205-M391
(3) 205-M392
(4) 46e-Ml3
85-51F831
92-9
93-8
110-14
391 -23
401-19
(6) 431 -6
(?) 434-110
(8) 436-16
462-81
462-r8r
462-89
462-175
490-1
490 -2 3
tr42-42
390 -1 58
(e) 214-30
(10) i214-31
(1 1) ?3-4?
331 -6
595-593
Right end plate
Left end plate
Batterv contactor
1
1
1
I
I
1
1
I
1
1
1
7
I
1
I
1
2
1
1
1
1
1
2
3
1
P.E.C. (packaged electronic
circuit)
Circuit board
Cabinet front
Leather case
FM tuning unit
Nameplate
Spealer
2-screw terminal strip
Transistor socket
Earphone jack
Small tuning larob
Large tunlng knob
Volume knob
Tapered knob
Alignment tool
Allen wrench
Collapsible antenna
Battery label
Battery holder
Battery holder end
Sponge rubber pad
Solder
Manual
,?"€r
\-----
_.-TOP SIDE
,f NOTE: SOCKETS MUST
@@
11. ( ) Conn
AFC.
circr
( ) Referring
length of
CUT THE CAE
BELOW. PRE
TAKING CAR€
OF THE SHIEI
INSULATION.
PEEL OFF TI'
THIN WIRES (
Defoi
Detoil lA
dj, BE INSERTED FROM
THE TOP (LETTERED}
SIDE OF THE CIRCUIT
BOARD. THIS IS THE
SIDE OPPOSITE THE
METALIC FOIL.
,,1,::
ir
REMOVE THE
SMALL IYIRES
AMOUNTS OF
LEAD ANO TH
SOLDER --{
v
L2. () Ator
w'ire
(s-1)
othe:
heat
may
resu
leadr
conn
KEYWAY