Heatlight HLW45 User manual

Document Ref. HLW45 v3.2 Page 1 of 4 Last Modified: 23 Apr. 2014
INSTRUCTIONS FOR:
INFRARED IP55 HEATER
MODEL:- HLW45
Thank you for purchasing a Victory Lighting product. Manufactured to a high standard, this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
1.1 ELECTRICAL SAFETY
WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any
other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate
safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. If in any doubt consult a
qualified electrician.
You must also read and understand the following instructions concerning electrical safety.
The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and the
safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
Ensure that the insulation of all the cables on the appliance is undamaged and safe, before connecting it to the power supply.
Ensure that the cables are always protected against short circuit and overload.
Regularly inspect the power supply cables and plugs etc. for wear or damage and check all connections to ensure that none are loose.
Important: Ensure that the voltage marked on the appliance matches the power supply to be used and that a correctly rated fuse is fitted.
DO NOT pull or carry the appliance by the power cable.
DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item repaired or replaced by a qualified electrician.
Installation should always be carried out by a qualified electrician or a competent person in accordance with current electrical regulation
The unit should be protected by a suitably rated isolator and fuse or type 3 (also known as type C) mcb. An inrush current (initial current
through the filament) can be expected at switch on. This current can be as high as 12 times the normal operating current, lasting around 20
milliseconds. This effect can also vary depending on temperature. In extreme cases, a type D breaker may be required.
This heater is IP55 rated and is suitable for outdoor use. To maintain the protection rating all connections to the mains must be done with a
minimum of IP55 equipment.
The mains lead is made from high temperature cable, not a standard PVC cable and as such should not be replaced without consulting a
suitable qualified electrician.
Ensure that the mounting bracket is adequately earthed.
Use of an extension cord is not recommended.
1.2 GENERAL SAFETY INSTRUCTIONS
Remove all packaging and store it away from children, check the package and heater for visible damage or tampering.
Familiarise yourself with the applications and limitations of the heater.
Ensure the heater is in good order and condition both physically and electrically before use. If in any doubt, do not use the unit and contact
an electrician.
Only use recommended attachments and parts. To use unauthorised parts may be dangerous and will invalidate your warranty.
Check that the lamp guard is in place, undamaged and firmly attached.
Keep tools and other items away from the heater when it is in use.
Keep the work area clean and clear of unnecessary items.
Keep children and unauthorised persons away from the heater, as it gets very hot.
Disconnect from mains and allow to cool before moving or attempting any cleaning or maintenance.
X DO NOT use in areas where hazardous vapours may be present.
X DO NOT subject the heater to prolonged exposure to water. The product is IP55 rated.
X DO NOT locate the heater below the power outlet.
X DO NOT move the heater whilst in operation or even when still warm.
X DO NOT touch the heater lamp, even when cold.
X DO NOT disassemble the heater for any reason. This heater must be checked by qualified personnel only.
X DO NOT use this heater to perform a task for which it has not been designed.
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 WARNING! If a fuse blows, ensure it is replaced with an identical fuse type and rating.
If removed from its mounting position when not in use, store the heater carefully in a safe, dry, child proof location.
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 WARNING! Never touch the lamp directly with your fingers. Use a soft cloth otherwise the tube may get damaged.
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 WARNING! This heater is not equipped with a device to control the room temperature. Do not use this heater in a small room if it is occupied
by people not capable of leaving the room on their own, unless constant supervision is provided.
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 WARNING! Ensure the heater is at least 1m from any object and there is no possibility of inflammable materials coming into contact.
IMPORTANT
:
PLEASE READ THESE ASSEMBLY & OPERTATING INSTRUCTIONS CAREFULLY BEFORE USE. NOTE THE SAFE
OPERATIONAL REQUIREMENTS, WARNINGS, AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE
FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE
WARRANTY. REMEMBER TO LEAVE A COPY FOR THE USER / MAINTENANCE ENGINEER FOR FUTURE REFERENCE.

Document Ref. HLW45 v3.2 Page 2 of 4 Last Modified: 23 Apr. 2014
2. INTRODUCTION & SPECIFICATION
This heater produces a totally dry heat, no condensation, no gas, no fumes and no smell. It reaches maximum heat output within seconds of being turned
on and has a highly polished aluminium reflector for maximum heat efficiency. It adjusts horizontally through 90° while mounted. And is Ideal for
industrial or domestic applications, IP55 rated.
Model HLW45 Series
Power 4500W
Input supply
2
4
0V 50Hz
18
.
7
5A
Dimensions (W x H x
D)
1440
x 125 x 125mm
Mounting Bracket Stand Off
45mm
Minimum Mounting Height
1.8m
3. MOUNTING INSTALLATION
3.1 WALL MOUNTING (fig.1)
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 IMPORTANT! The following points should be noted: The heater should
always have a minimum clearance of 500mm from a ceiling and at least
1000mm from any object.
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 IMPORTANT! Ensure that the mounting surface is capable of supporting
the weight of the heater.
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 IMPORTANT! The heater should be mounted horizontally where possible
or at a maximum angle of 35 degrees from the horizontal.
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 IMPORTANT! The mounting bracket must be sufficiently earthed.
3.1.1 Remove the wall mounting bracket from the heater by removing the two
bolts from either end of the bracket.
3.1.2 Before drilling, ensure that there are no wires or water pipes in the area
where the heater is to be placed.
3.1.3 Use the bracket as a template. Fix the metal bracket to the wall by means
of the three holes and appropriate fixings (not supplied).
3.1.4 Refit the heater back onto the bracket and secure with the two bolts.
3.1.5 Adjust the angle of heater to direct heat where required, between 45° and
90°(see fig.1).
3.2 ELECTRICAL CONNECTION
3.2.1 Please make sure you have read the Safety instructions and you are
a suitably qualified electrician before continuing.
3.2.2 UK ONLY – If connecting to a 20A Round Pin Industrial Plug
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have been
correctly connected, that the cable outer insulation extends beyond the cable
restraint and that the restraint is tight.
3.2.3 Connection to a Switched Fused
Spur / Isolator.
a) Connect the GREEN/YELLOW earth
wire to the earth connection.
b) Connect the BROWN live wire to the
live connection.
c) Connect the BLUE neutral wire to the
neutral connection’.
d) After wiring, check that there are no
bare wires, that all wires have been
correctly connected, that the cable outer insulation extends beyond the cable restraints and that the restraint is tight.
3.3 CONVERSION FROM SINGLE TO 3 PHASE
3.3.1 Please make sure you have read the Safety instructions and you are a suitably qualified 3phase electrician before continuing.
a) Open electrical box on back of heater
b) See drawing below - Undo the screw in the terminal block clamping the 3 live cables coming from the lamps.
c) Move one of the cables to terminal marked L3
d) Move the second cable to terminal marked L2
e) Make sure the remaining cable is still in L1 and tighten up all the screws.
f) YOU SHOULD NOT TOUCH ANY OF THE NEUTRAL CABLES COMING FROM THE LAMPS
g) Now remove the mains cable and replace with suitable rated 5 core 3 phase cable. This must be high temperature silicon cable
h) Heater needs to be connected L1, L2 L3, Neutral and Earth

Document Ref. HLW45 v3.2 Page 3 of 4 Last Modified: 23 Apr. 2014
4. OPERATION
Note: The infrared lamp in this heater is fragile as such it is important that it is not subjected to any unnecessary shocks or vibration
and is not moved when it is in use. Wait till the heater has cooled down before moving.
WARNING! Ensure you read, understand and apply the safety instructions in Section 1 before using the heater.
4.1 Ensure the heater is at least 1000mm from any object. The heater can be tilted from 45° to 90° set it to the required angle before
switching the heater on. Adjust the heater angle by loosening the two bolts on the wall mounting bracket. Tighten the bolts again
when the desired angle is reached.
4.2 Ensure that the mains supply is adequately protected and that the mounting bracket is earthed, then switch on.
4.3 Make sure the heater is disconnected from the mains supply before any cleaning is attempted. Also allow the heater to cool completely.
4.4 When the heater is no longer required, switch off and if possible unplug the unit.
4.5 Clean the exterior with a soft damp cloth.
4.6 To replace the lamp, contact your authorised dealer.
4.7 The mains lead is made from high temperature cable, not a standard PVC cable and as such should not be replaced without
consulting a suitable qualified electrician.
5. MAINTENANCE
Note: Before examining or carrying out any maintenance ensure the heater has cooled down and is disconnected from the mains supply.
5.1 The heater contains no moving parts and therefore very little maintenance is required other than to ensure that there is no
excessive build-up of dust/dirt on the reflectors or emitters as this can cause overheating and premature emitter failure.
To clean the appliance, turn off and disconnect from mains supply. Allow to cool, then wipe with a damp cloth.
6. LAMP REPLACEMENT
Note: Before examining or carrying out any maintenance ensure the heater has cooled down and is disconnected from the mains supply.
The lamp used in the fitting is robust and if knocks and shock vibrations are avoided, will last for around 5000 hours.
6.1 TO REPLACE LEFT OR RIGHT LAMPS
a) Disconnect the heater from the power supply by unplugging from the mains socket and wait until the body has cooled down.
b) Remove the end cap nearest the lamp you need to replace by undoing the 2 socket head screws at the end.
c) Slide out the end cover plate and remove the guard and end reflector.
d) Remove the other end reflector
e) Unclip the faulty lamp from the spring clips at each end, allowing the lamp to move forward clear of the back reflector.
f) Unclip the reflector from the heater casing and remove.
g) Now slid out the next cover plate making sure you don’t drop the guard from the centre lamp. Gently remove the centre guard.
h) Remove both end reflectors from the centre lamp.
i) Remove the centre lamp back reflector by getting you fingers behind the reflector and unclipping it from its locating slot.
j) Disconnect the faulty lamp wires from the terminals located in the electrical box on the rear of the heater, and then remove the lamp.
k) Insert the wires of the new lamp through the holes in the heater body to the electrical box and reconnect them into the terminals.
Ensure that the terminals are tightened correctly to make a good electrical connection.
l) Re-assemble in the opposite order making sure all the parts are replaced and the guards are in position.
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 WARNING! Failure to reassemble all the parts and use the guards will invalidate any remaining guarantee and may make the unit
dangerous.
6.2 TO REPLACE CENTRE LAMP
a) Disconnect the heater from the power supply by unplugging from the mains socket and wait until the body has cooled down.
b) Remove both end caps by undoing the 2 socket head screws at each end.
c) Slide out both the end cover plates, remove the guards and end reflectors.
d) Unclip both end lamps from their spring clips, allowing the lamp to move forward clear of the back reflector.
e) Unclip the reflectors from the heater casing and remove.
f) Now slid out the remaining 2 cover plates making sure you don’t drop the guard from the centre lamp. Gently remove the centre
guard.
g) Remove both end reflectors from the centre lamp.
h) Remove the centre lamp back reflector by getting you fingers behind the reflector and unclipping it from its locating slot.
i) Disconnect the faulty lamp wires from the terminals located in the electrical box on the rear of the heater, and then remove the
lamp.
j) Insert the wires of the new lamp through the holes in the heater body to the electrical box and reconnect them into the terminals.
Ensure that the terminals are tightened correctly to make a good electrical connection.
k) Re-assemble in the opposite order making sure all the parts are replaced and the guards are in position.
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 WARNING! Failure to reassemble all the parts and use the guards will invalidate any remaining guarantee and may make the unit
dangerous.

Document Ref. HLW45 v3.2 Page 4 of 4 Last Modified: 23 Apr. 2014
This product conforms to EU Directive 2002/96/EC.
This appliance bears the symbol of the crossed waste bin. This indicates that, at the end of its useful life, it
must not be disposed of as domestic waste, but must be taken to a collection centre for waste electrical and
electronic equipment. It is the user's responsibility to dispose of this appliance through the appropriate
channels at the end of its useful life. Failure to do so may incur the penalties established by laws governing
waste disposal.
7. SPARES
Note: Spare are available from your distributer. Please quote the following Lamp codes when requesting spares
Heater Model
HLW
45BG
Lef
t
Lamp Code
64231572
Centre Lamp Code
64231570
Right Lamp Code
64231572
Environmental Protection (W.E.E.E.) – Victory Lighting (UK) Ltd.’s WEEE Reg. No. WEE/KJ0108WX
Victory (HeatLight Technology)
Unit 3, Eastman way
Hemel Hempstead
HP2 7DU UK
Tel: [phone]
Fax: [phone]
EC DECLARATION OF CONFORMITY
Models
HLW45
Short wave IP55 Infrared fixed heating appliances
The above models have been manufactured in accordance with the following Directives.
93/68/EEC CE Marking Directive 2006/95/EC Low Voltage Directive
2004/108/EC EMC Directive 2002/96/EC WEEE Directive
2011/65/EU RoHS Directive
And the following harmonised standards
BS EN 60335-1:2002 BS EN 60335-2-30:2009
BS EN 55014-1:2006 + A1: 2009 BS EN 61000-6-30:2009
Signed:-
Name:- Alan Penman
Position:- Managing Director
Date:- 30
th
January 2014
Victory (UK) Ltd.
(Heatlight Technology)
Unit 3, Eastman Way
Hemel Hempstead, Hertfordshire, UK
HP2 7DU
Tel: [phone] Fax: [phone]
www.victorylighting.co.uk
Email - sal[email protected]m
www.victorylighting.co.uk
NOTE: It is our policy to continually improve products and as
such we reserve the right to alter data, specifications and
component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this
product.
WARRANTY: Guarantee is 12 months from purchase date,
proof of which will be required for any claim.