Heatlight HLW15IP66 Series User manual

Document Ref. HLW15IP66 v1.1
Page 1 of 4 Last Modified: 30 Jan. 2014
INSTRUCTIONS FOR:
INFRARED IP66 HEATER
MODEL:-
HLW15IP66 & HLW20
IP66 Series
Thank you for purchasing a Victory Lighting product. Manufactured to a high standard, this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
1.1 ELECTRICAL SAFETY
WARNING!
It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any
other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate
safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. If in any doubt consult a
qualified electrician.
You must also read and understand the following instructions concerning electrical safety.
The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and the
safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.
Ensure that the insulation of all the cables on the appliance is undamaged and safe, before connecting it to the power supply.
Ensure that the cables are always protected against short circuit and overload.
Regularly inspect the power supply cables and plugs etc. for wear or damage and check all connections to ensure that none are loose.
Important: Ensure that the voltage marked on the appliance matches the power supply to be used and that a correctly rated fuse is fitted.
DO NOT pull or carry the appliance by the power cable.
DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty item repaired or replaced by a qualified electrician.
Installation should always be carried out by a qualified electrician or a competent person in accordance with current electrical regulation
The unit should be protected by a suitably rated isolator and fuse or type 3 (also known as type C) mcb. An inrush current (initial current
through the filament) can be expected at switch on. This current can be as high as 12 times the normal operating current, lasting around 20
milliseconds. This effect can also vary depending on temperature. In extreme cases, a type D breaker may be required.
This heater is IP66 rated and is suitable for outdoor use. To maintain the protection rating all connections to the mains must be done with a
minimum of IP66 equipment.
The mains lead is made from high temperature cable, not a standard PVC cable and as such should not be replaced without consulting a
suitable qualified electrician.
Ensure that the mounting bracket is adequately earthed.
Use of an extension cord is not recommended.
1.2 GENERAL SAFETY INSTRUCTIONS
Remove all packaging and store it away from children, check the package and heater for visible damage or tampering.
Familiarise yourself with the applications and limitations of the heater.
Ensure the heater is in good order and condition both physically and electrically before use. If in any doubt, do not use the unit and contact
an electrician.
Only use recommended attachments and parts. To use unauthorised parts may be dangerous and will invalidate your warranty.
Check that the lamp guard is in place, undamaged and firmly attached.
Keep tools and other items away from the heater when it is in use.
Keep the work area clean and clear of unnecessary items.
Keep children and unauthorised persons away from the heater, as it gets
very hot.
Disconnect from mains and allow to cool before moving or attempting any cleaning or maintenance.
X
DO NOT
use in areas where hazardous vapours may be present.
X
DO NOT
locate the heater below the power outlet.
X
DO NOT
move the heater whilst in operation or even when still warm.
X
DO NOT
touch the heater lamp, even when cold.
X
DO NOT
disassemble the heater for any reason. This heater must be checked by qualified personnel only.
X
DO NOT
use this heater to perform a task for which it has not been designed.
WARNING!
If a fuse blows, ensure it is replaced with an identical fuse type and rating.
If removed from its mounting position when not in use, store the heater carefully in a safe, dry, child proof location.
WARNING!
Never touch the lamp directly with your fingers. Use a soft cloth otherwise the tube may get damaged.
WARNING! This heater is not equipped with a device to control the room temperature. Do not use this heater in a small room if it is occupied
by people not capable of leaving the room on their own, unless constant supervision is provided.
WARNING!
Ensure the heater is at least 1m from any object and there is no possibility of inflammable materials coming into contact.
IMPORTANT
:
PLEASE
READTHESEASSEMBLY&OPERTATINGINSTRUCTIONSCAREFULLY BEFOREUSE.NOTETHESAFE
OPERATIONALREQUIREMENTS,WARNINGS,AND CAUTIONS.USETHISPRODUCT CORRECTLYAND WITHCAREFORTHEPURPOSE
FORWHICH ITISINTENDED.FAILURETODO SOMAYCAUSEDAMAGEAND/ORPERSONALINJURY ANDWILL INVALIDATETHE
WARRANTY.REMEMBERTOLEAVEACOPYFORTHEUSER/MAINTENANCEENGINEERFORFUTUREREFERENCE.

Document Ref. HLW15IP66 v1.1
Page 2 of 4 Last Modified: 30 Jan. 2014
2. INTRODUCTION & SPECIFICATION
This heater produces a totally dry heat, no condensation, no gas, no fumes and no smell. It reaches maximum heat output within seconds of being turned
on and has a highly polished aluminium reflector for maximum heat efficiency. It adjusts horizontally through 90°while mounted and is ideal for industrial
or domestic applications, IP66 rated.
Model HLW15IP66 Series HLW20IP66 Series
Power 1500W 2000W
Input supply 230V 50Hz 6.5A 230V 50Hz 8.5A
Dimensions (W x H x
D)
480 x 125 x 125mm
480 x 125 x 125mm
Mounting Bracket Stand Off 45mm 45mm
Minimum Mounting Height
1.8m
1.8m
3. MOUNTING INSTALLATION
3.1 WALL MOUNTING (fig.1)
IMPORTANT!
The following points should be noted:
The heater
should always have a minimum clearance of 500mm from a
ceiling and at least 1000mm from any object.
IMPORTANT!
Ensure that the mounting surface is capable of
supporting the weight of the heater.
IMPORTANT!
The heater should be mounted horizontally where
possible or at a maximum angle of 35 degrees from the horizontal.
IMPORTANT!
The mounting bracket must be sufficiently earthed.
3.1.1 Remove the wall mounting bracket from the heater by removing
the two bolts from either end of the bracket.
3.1.2 Before drilling, ensure that there are no wires or water pipes in the
area where the heater is to be placed.
3.1.3 Use the bracket as a template. Fix the metal bracket to the wall by
means of the three holes and appropriate fixings (not supplied).
3.1.4 Refit the heater back onto the bracket and secure with the two
bolts.
3.1.5 Adjust the angle of heater to direct heat where required, between
45°and 90°(see fig.1).
3.2 PARASOL MOUNTING
Ensure the heater is atleast 500mm away fromthe canvas or
material of the parasol.
3.2.1 Bolt the supplied parasol clamp to the wall mounting bracket on
the back of the heater. Bolt to one of the outer bracket holes so the
parasol bracket will be central to the main bracket.
3.2.2 Elevate the heater up to the correct height and tighten the parasol
clamp around the parasol upright to secure in place.
IMPORTANT!
The Mains Cable must not touch or lie on the back
of the heater.
IMPORTANT!
The mounting bracket must be sufficiently earthed.
IMPORTANT! NEVER close the parasol whilst the heaters are on.
Ensure the power is turned off at the mains switch or isolator.
3.3 ELECTRICAL CONNECTION
3.3.1Please make sure you have read the Safety instructions and you are a suitably qualified electrician before continuing.
3.3.2UK ONLY – If connecting to a 13A Plug
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to the live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation extends
beyond the cable restraint and that the restraint is tight.
3.3.3
Connection to a Switched Fused Spur / Isolator.
a) Connect the GREEN/YELLOW earth wire to the earth connection.
b) Connect the BROWN live wire to
the live connection.
c) Connect the BLUE neutral wire to
the neutral connection’.
d) After wiring, check that there are
no bare wires, that all wires have
been correctly connected, that the
cable outer insulation extends
beyond the cable restraints and
that the restraint is tight.

Document Ref. HLW15IP66 v1.1
Page 3 of 4 Last Modified: 30 Jan. 2014
4. OPERATION
Note:
The infrared lamp in this heater is fragile as such it is important that it is not subjected to any unnecessary shocks or
vibration and is not moved when it is in use. Wait till the heater has cooled down before moving.
WARNING!
Ensure you read, understand and apply the safety instructions in Section 1 before using the heater.
4.1
Ensure the heater is at least 1000mm from any object. The heater can be tilted from 45°to 90°set it to the required angle
before switching the heater on. Adjust the heater angle by loosening the two bolts on the wall mounting bracket. Tighten the
bolts again when the desired angle is reached.
4.2
Ensure that the mains supply is adequately protected and that the mounting bracket is earthed, then switch on.
4.3
Make sure the heater is disconnected from the mains supply before any cleaning is attempted. Also allow the heater to cool
completely.
4.4
When the heater is no longer required, switch off and if possible unplug the unit.
4.5
Clean the exterior with a soft damp cloth.
4.6
To replace the lamp, contact your authorised dealer.
4.7
The mains lead is made from high temperature cable, not a standard PVC cable and as such should not be replaced without
consulting a suitable qualified electrician.
5. MAINTENANCE
Note: Before examining or carrying out any maintenance ensure the heater has cooled down and is disconnected from the mains
supply.
5.1 The heater contains no moving parts and therefore very little maintenance is required other than to ensure that there is no
excessive build-up of dust/dirt on the reflectors or emitters as this can cause overheating and premature emitter failure.
To clean the appliance, turn off and disconnect from mains supply. Allow to cool, then wipe with a damp cloth.
6. LAMP REPLACEMENT
Note: Before examining or carrying out any maintenance ensure the heater has cooled down and is disconnected from the mains
supply.
The lamp used in the fitting is robust and if knocks and shock vibrations are avoided, will last for around 5000 hours.
6.1 TO REPLACE THE LAMP
a) Disconnect the heater from the power supply by unplugging from the mains socket and wait until the body has cooled
down.
b) Remove both end caps by undoing the 2 socket head screws at each end.
c) Remove the guard and lift out the end reflectors.
d) Unclip the lamp from the spring clips at each end, allowing the lamp to move forward clear of the back reflector.
e) Unclip the reflector from the heater casing.
f) Disconnect the lamp wires from the terminals located in the electrical box on the rear of the heater, and then remove the
lamp.
g) Insert the wires of the new lamp through the holes in the heater body to the electrical box and reconnect them into the
terminals. Ensure that the terminals are tightened correctly to make a good electrical connection.
h) Re-assemble making sure all the parts are replaced and the guard is in position.
WARNING! Failure to reassemble all the parts and use the guard will invalidate any remaining guarantee and may make the
unit dangerous.
7. SPARES
Note: Spare are available from your distributer
Please quote the following Lamp codes when requesting spares
Heater Model HLW15IP66 HLW15BIP66 HLW15BGIP66 HLW15SIP66 HLW20BGIP66 HLW20SGIP66 HLWSLGIP66
Lamp Code 64241525 64241525 64231570 64241525 64242073 64242073 6424207B

Document Ref. HLW15IP66 v1.1
Page 4 of 4 Last Modified: 30 Jan. 2014
This product conforms to EU Directive 2002/96/EC.
This appliance bears the symbol of the crossed waste bin. This indicates that, at the end of its useful life, it
must not be disposed of as domestic waste, but must be taken to a collection centre for waste electrical and
electronic equipment. It is the user's responsibility to dispose of this appliance through the appropriate
channels at the end of its useful life. Failure to do so may incur the penalties established by laws governing
waste disposal.
Victory
(UK) Ltd.
(Heatlight Technology)
Unit 3, Eastman Way
Hemel Hempstead, Hertfordshire, UK
HP2 7DU
Tel: +44 (0) 1442 215200 Fax: +44 (0) 1442 210050
www.victorylighting.co.uk
Email - sales@heatlight.com
www.victorylighting.co.uk
NOTE:
It is our policy to continually improve products
and as such we reserve the right to alter data,
specifications and component parts without prior notice.
IMPORTANT:
No liability is accepted for incorrect use
of this product.
WARRANTY:
Guarantee is 12 months from purchase
date, proof of which will be required for any claim.
Victory (HeatLight Technology)
Unit 3, Eastman way
Hemel Hempstead
HP2 7DU UK
Tel: +44 (0) 1442 215200
Fax: +44 (0) 1442 210050
EC DECLARATION OF CONFORMITY
Models
HLW15IP66 & HLW20IP66 Series
Short wave IP66 Infrared fixed heating appliances
The above models have been manufactured in accordance with the following Directives.
93/68/EEC CE Marking Directive 2006/95/EC Low Voltage Directive
2004/108/EC EMC Directive 2002/96/EC WEEE Directive
2011/65/EU RoHS Directive
And the following harmonised standards
BS EN 60335-1:2002 BS EN 60335-2-30:2009
BS EN 55014-1:2006 + A1: 2009 BS EN 61000-6-30:2009
Signed:-
Name:- Alan Penman
Position:- Managing Director
Date:- 30
th
January 2014
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