Heka Dental UnicLine 5D Owner's manual

Heka Dental A/S Catalogue no.: KA-0002-EN –date: 02062017 - Version 4.3
OPERATING AND TECHNICAL
INSTRUCTIONS
UnicLine 5D
KEEP THIS MANUAL WITH UNIT AT ALL TIMES
Manuals for OEM equipment are included in the shipping boxes.
Installation, Service, and Maintenance by authorized Heka Dental dealers only.

Preface
Dear Customer
Ever since Heka Dental A/S was established in 1975 our objectives have been
the same:
to create an ergonomically optimal unit
to design the unit in a simple and dependable way
to be able to meet the individual needs of the dental team
to make a unit of hygienic and unique design
We are still proud of these basic values, which are the cornerstones of our
philosophy.
At Heka Dental we want to make sure that the service offered to our customers
is of the same high quality as our products. Therefore, you are always welcome
to contact your local UnicLine distributor.
Welcome to the world of Heka Dental
Thomas Steen Nielsen
Managing Director
Heka Dental A/S is an ISO 13485 certified company

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Preface .................................................................................................... 2
1. Introduction................................................................................... 5
1.1 Device Description............................................................................................ 5
1.2 Indications for Use ........................................................................................... 5
1.3 Contraindications ............................................................................................. 5
1.4 Warnings & Precautions ................................................................................... 5
1.5 Cautions........................................................................................................... 7
1.6 Use of instruments ........................................................................................... 8
1.7 Regulatory Classifications ................................................................................ 8
1.8 Symbols............................................................................................................ 9
2.0 UnicLine 5D Labelled Diagram ....................................................................... 11
2.1 Components ..................................................................................11
2.2 Optional equipment and instruments ................................................................ 12
2.3 Diagram of the Display....................................................................................... 12
3. Operating Instructions ..................................................................13
3.1 Starting UnicLine 5D ...................................................................................... 13
4.0 Foot control .................................................................................................... 14
4.1 Standard foot control...................................................................................... 14
4.2 Standard variable foot control ........................................................................ 15
4.3 Universal variable foot control ........................................................................ 16
4.4 Wireless Standard foot control........................................................................ 17
Pairing of the foot control ............................................................................... 18
4.5 Wireless standard variable foot control........................................................... 19
Programming and pairing of the foot control................................................... 20
4.6 Wireless Variable universal foot control,......................................................... 21
Programming and pairing of the foot control................................................... 22
5. Instruments ..................................................................................23
5.1 Turbine instrument ........................................................................................ 23
5.2 Variable turbine ............................................................................................. 24
5.3 Micromotor with fibre optics ........................................................................... 25
Motor Test ...................................................................................................... 26
5.4 Ultrasonic Scaler ............................................................................................ 27
5.5 Light polymerization instrument..................................................................... 28
5.6 3-, 6- and 7-Function Syringes....................................................................... 29
5.7 Air-Flow Instrument ....................................................................................... 30
5.8 Intraoral camera, Sopro, external instrument................................................. 31
5.9 Sterile water system ....................................................................................... 32
6. Spittoon ........................................................................................33
6.1 How to operate the spittoon............................................................................ 33
6.2 Aspiration on telescopic arm .......................................................................... 35
6.3 Metasys Automatic Separator......................................................................... 37
Daily preventive maintenance......................................................................... 37
Replacement of the collection tank ................................................................. 37
6.4 Metasys Amalgam Separator .......................................................................... 38
Daily preventive maintenance......................................................................... 38
Weekly preventive maintenance...................................................................... 38
Replacement of the amalgam collection tank .................................................. 38
7. Cleaning & Disinfection .................................................................39
7.1 Cleaning & Disinfection for external clinical contact surfaces ........................ 39
7.2 Cleaning & Disinfection for the dental chair upholstery ................................. 40
7.3 Cleaning & Disinfection for external surfaces ................................................. 40
7.4 Automatic Suction-Cleaning System .............................................................. 41

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7.5 Rinsing of instruments ................................................................................... 43
7.6 Emptying of water canals................................................................................ 43
7.7 Annual maintenance ...................................................................................... 44
7.8 Annual maintenance (Check list) .................................................................... 44
8.1 Timer & Clock................................................................................................. 46
8.2 Programming options for instruments ............................................................ 47
8.3 Wireless foot control, technical specifications ................................................. 48
Specification ................................................................................................... 48
Radio Part....................................................................................................... 48
Batteries ......................................................................................................... 48
9. Technical Manual –For Authorized Technician Use ONLY ............. 50
9.1 Technical data ................................................................................................ 50
9.2 Installation requirements ............................................................................... 51
9.3 Classification of equipment............................................................................. 52
9.4 Regulatory Standards Compliance.................................................................. 53
9.5 Components & Performance Specifications..................................................... 54
9.6 Block diagram of the control system in UnicLine 5D ...................................... 56
9.7 Power board.................................................................................................... 57
9.8 Main board ..................................................................................................... 59
9.9 Auxiliary board ............................................................................................... 62
9.10 Display board for modules and timer.............................................................. 66
9.11 Suction-cleaning Board .................................................................................. 68
9.12 Spittoon Board ............................................................................................... 71
9.13 Flow diagram.................................................................................................. 73
9.14 Error messages............................................................................................... 75
9.15 Probability of occurrence and duration of contact for parts ............................ 76
10. Warranty Terms and Conditions .................................................... 77
11. Installation- / Servicecart ............................................................. 79
12. EMC Information .......................................................................... 80
12. Disposal of the unit....................................................................... 84

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1. Introduction
1.1 Device Description
The UNICLINE 5D is an electrically powered dental operative unit consisting of
a patient chair, fountain unit, instrument console arm and surgical lamp. It
contains a foot control that allows the dental professional to engage the
features using only the foot. Instrument status is viewable in a single place
using a multi-display feature. The accessories are spring balanced for ease of
use and the extra long silicone connection hoses have been designed for use in
any position. The new UNICLINE 5D is design to ensure patient comfort and
safety in any of the chair positions. The handles, instrument support, and
upholstery are easy to remove and clean.
The UnicLine 5D is intended for dental treatment performed by dental
professionals.
These operating instructions describe how to use the UnicLine 5D unit.
Please read this manual carefully before using the unit.
This manual is the primary source of information in the event of faults or
malfunctions.
Please refer to OEM documentation for information about OEM products.
1.2 Indications for Use
The UNICLINE 5D is an electrically powered dental operative unit intended to
supply power to and serve as a base for other dental devices and instruments.
The system is indicated for performing general dental procedures. The device
is intended for operation and use in a clinical setting by legally qualified
professionals.
1.3 Contraindications
There are no known contraindications for the use of this device.
1.4 Warnings & Precautions
Heka Dental accepts no liability for direct or consequential injury or damage
resulting from improper use, arising in particular through the non-observance
of the operating instructions, or improper preparation and maintenance.

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WARNING: Use for intended purposes only. Failure to observe the operating
instructions may result in the patient or user suffering serious injury or the
product being damaged, possibly beyond repair. Before using this product,
make sure you have studied and understood the operating instructions.
WARNING: For use by qualified and trained personnel only.
WARNING: Do not install where there is a risk of explosion. The UnicLine 5D
Dental System is not intended for operation in oxygen rich environments or in
the presence of flammable anaesthetics or gases.
WARNING: Always turn the compressor off and bleed off air pressure before
attaching or removing airlines, accessories or servicing UnicLine 5D. Failure to
properly relieve pressure may result in user injury.
WARNING: Position the device to allow adequate working space and to prevent
disconnection from the power source. The UnicLine 5D and the chair must be
positioned on a smooth level surface. Position and use the foot control only on
smooth level surfaces.
WARNING: Clean, disinfect, and sterilize new or repaired handpieces and
instruments before first use and between each patient use. Only use sterilized
handpieces and instruments during treatment. Non-sterilized handpieces and
instruments may cause bacterial or viral infections. Always sterilize
handpieces and instruments after operation.
Please see the section on approved cleaning agents and methods
for a detailed description of cleaning methods and maintenance for the
UnicLine 5D. See enclosed OEM instructions for cleaning and
maintenance of any OEM equipment and instruments.
WARNING: Always operate high-speed handpieces with water coolant.
Operating a high-speed handpiece without water coolant can cause thermal
injury to the patient.
WARNING: Do not use this device for dental implant procedures.
WARNING: The water used by the UnicLine 5D unit's instruments and cup-
filler is only intended for rinsing.
WARNING: The mains tap must be switched off when the unit is not in use.
WARNING: Do not place suction, hoses or other things like that on the chest
of the patient.

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Electromagnetic Compatibility (EMC)
Changes or modifications to this product not expressly approved by Heka
Dental A/S may result in increased emissions or decreased immunity
performance of the product and could cause EMC issues with other equipment.
This product is designed and tested to comply with applicable regulation
regarding EMC and shall be installed and put into service according to the
EMC information stated below and in section 12:
WARNING: Use of portable phones or other portable or mobile radio frequency
(RF) emitting equipment near the product may cause unexpected or adverse
operation.
WARNING: The use of accessories, transducers and cables other than those
supplied may result in increased emissions or decreased immunity
performance of the product. The product shall not be used adjacent to, or
stacked with, other equipment. If adjacent or stacked use is necessary, the
user shall be responsible to test to verify normal operation in the configuration
in which it is being used. Detailed information on electromagnetic interference
related to the UnicLine 5D begins on page 70 of this manual. See page 73 for
recommendations for distances to be maintained between the UnicLine 5D and
other electronic devices.
1.5 Cautions
CAUTION: Federal law restricts this device to sale by or on the order of a
dentist.
CAUTION: Position the equipment with sufficient area from walls or
obstructions to easily operate and disconnect the device (refer to the UnicLine
5D Mounting Instructions, Section 5 for device dimensions and space
requirements)
CAUTION: Always examine unit components for damage before commencing
treatment. Damaged components must not be used and must be replaced.
CAUTION: Read and understand all accompanying documents for OEM
instruments and equipment purchased for use with the UnicLine 5D before
attempting to connect for use.
CAUTION: Before using the dental unit, ensure the instruments have been
properly flushed and that the suction tubes as well as the dental unit’s
waterlines have been cleaned as instructed in this manual.
CAUTION: Observe local regulations concerning disposal of amalgam waste.
CAUTION: Do not run saline solutions through the water system –saline will
rust the water filters.
CAUTION: Ultrasonic cleaning is not suitable for this device.

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CAUTION: Ensure this equipment is inspected annually to ensure the device
and the equipment remains fully operational.
ADDITONAL SAFETY INFORMATION
The use of instruments that do not comply with the safety regulations for this
type of equipment may compromise the safety of the entire system. Therefore,
the following must be taken into consideration:
1.6 Use of instruments
Documentation of the safety certification of the accessories must be in
compliance with current IEC 60601-1 international standards and the current
ISO 7494.
 A complete listing of standards that the UnicLine 5D Dental Operative
Unit complies with can be found in Section 9.4 of this manual.
The UnicLine 5D unit meets the requirements of Directive 93/42/EEC.
IMPORTANT!
To ensure the safety, reliability, and functionality of this unit:
Use only qualified and authorized technicians for installation,
calibration, modification, and repair of the UnicLine Mobile
Compliance with IEC 60364 for all electrical installations
Use of only authorized OEM instruments
Use this unit only in accordance with instructions provided in this
manual
DO NOT:
Attempt to modify this equipment without authorization by Heka
Dental A/S
If modification is made, the unit must be fully tested and inspected
prior to use to ensure safety
1.7 Regulatory Classifications
Class I
Type B Applied Parts
Ordinary Protection
Not suitable for use in the presence of a flammable anesthetic mixture
with air, oxygen, or nitrous oxide.

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1.8 Symbols
Type B
Alternating current
General warning
See the attached documents and/or catalogues
Protective earth
Follow Instructions for Use
Dangerous Voltage
Separate collection of electrical and electronic equipment in
Accordance with Directive 2002/96/EEC (WEEE).
Temperature Limitation
Footcontrol

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Keep dry
This side up
Do not use
Hand Hooks
Fragile
No Rotation
Stacking limitation
Limitation on
Relative Humidity
Limitation on Pressure
Fuse
Do Not Open

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2.0 UnicLine 5D Labelled Diagram
2.1 Components
The following components of the UnicLine 5D unit are manufactured by
Heka Dental:
Patient Chair
Console
Instrument Arm, Table, Tray, and Hoses
Instrument Display
Telescoping Suction Arm and Hoses
Foot Control
Installation, operation, maintenance, and cleaning information can be found in
this manual for the items listed above.

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2.2 Optional equipment and instruments
Optional equipment and instruments for use with the Heka Dental UnicLine
5D can be purchased separately.
If you purchased any of the optional equipment and instruments for use with
your Heka Dental UnicLine 5D unit, please refer to the OEM documentation
included with your shipment for information on installation, operation,
maintenance, and cleaning of those units.
2.3 Diagram of the Display
Graphical Description of Display
Key:
Illumination of the upper LED light indicates that the Air
Spray is on
Illumination of the lower LED light indicates that the
Water Spray is on
A dash followed by two illuminated LED lights indicates
that the variable foot control is installed.

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3. Operating Instructions
If the equipment does not start as described below
- contact an authorized Heka Dental dealer immediately.
3.1 Starting UnicLine 5D
WARNING: Clean, disinfect, and sterilize new or repaired handpieces and
instruments before first use and between each patient use. Only use sterilized
handpieces and instruments during treatment. Non-sterilized handpieces and
instruments may cause bacterial or viral infections. Always sterilize
handpieces and instruments after operation.
Please see the section on Cleaning and Disinfection for a detailed
description of cleaning methods for the UnicLine 5D device. See
enclosed OEM instructions for cleaning, disinfection, sterilization, and
maintenance of any OEM equipment and instruments.
1. Press the green switch on outside of unit
cabinet
2. The UnicLine 5D will beep 5 times and
display “0” in the instrument table
(standard programming)
Units with a variable foot control will indicate a –(dash) in the display.
UnicLine 5D is now ready for use.
Main valves for water and air are automatically
switched on together with the unit.

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4.0 Foot control
If the equipment does not start as described below
- contact an authorized Heka Dental dealer immediately.
To avoid unintentional activation of the Dental Delivery System, the foot
control can only activate the instrument lifted from the instrument
table, all other instruments is inactive and can’t be activated.
The operating instructions are based on a standard round foot control.
Therefore, there may be some sentences elsewhere in the manual which do
not comply with the instructions on this page. If in any doubt, please refer to
this page.
4.1 Standard foot control
UnicLine 5D is delivered standard with the round, patented foot control which
is used to control the selected instrument.
Operation of the Foot Control:
Operation:
Location:
Action:
Activate OP lamp
Top of Foot
Control
Press
Change spray on activated
instrument
Middle Ring
Quick Press (<1
second)
Activate mechanical chip
blow (stays on for duration
of press)
Middle Ring
Continuous Press (>1
second)
Change the rotational
direction of the instrument
Activation ring &
Middle Ring
Tap the Activation
ring and then tap the
middle ring

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4.2 Standard variable foot control
Optional the UnicLine 5D can be delivered with a standard variable foot
control.
Operation of the Foot Control:
Operation:
Location:
Action:
Activate OP lamp
Top of Foot
Control
Press
Change spray on activated
instrument
Middle Ring
Quick Press (<1
second)
Activate mechanical chip
blow (stays on for duration
of press)
Middle Ring
Continuous Press (>1
second)
Increase the intensity of the
instrument
Pedal Arm
Push counter
clockwise
Decrease the intensity of
the instrument
Pedal Arm
Push clockwise
Change the rotational
direction of the instrument
Pedal Arm &
Middle Ring
Push pedal arm to
right and tap the
middle ring
The standard foot control has three pre-programmed speeds. The variable
foot control does not have pre-programmed speeds.

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4.3 Universal variable foot control
The UnicLine 5D can be delivered with a universal variable foot control which
is used to control the selected instrument.
If your UnicLine 5D is supplied with a universal variable foot control, there
will not be 3 pre-selected speeds. However, it can be programmed linearly or
logarithmically - please see the technical section for further details.
Setting the pedal spring.
The pedal spring can be activated or deactivated under the foot control by
holding the pedal arm in the MAX position while screwing the screw either
out or in. (Only turn the screw until it is free of the base plate).
If the spring option in the bottom is changed, remember to change the
settings in the program menu on the telescopic head.
Assistant call bracket
Left ear:
Brief activation of
the control (less
than 1 second)
changes the spray
selection for the
selected instrument.
Prolonged activation
(more than 1
second) activates
the mechanical chip
blow. Chip blow
remains activated
for the activated
time.
Assistant call bracket
Right ear:
Brief activation of the
control (less than 1 second)
changes the spray selection
for the selected instrument.
Prolonged activation (more
than 1 second) activates the
mechanical chip blow. Chip
blow remains activated for
the activated time.
Please see the
operating
instructions for the
UnicLine 5D
patient chair for a
description of the
joystick that
operates the chair.
The intensity of the selected instrument can be
increased or decreased by moving the pedal arm in
the direction of the arrow. To change the direction of
rotation of the motor, briefly press the pedal arm
down and then press the spray selector.
Min - Max

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4.4 Wireless Standard foot control
UnicLine 5D can be delivered with a Wireless Standard foot control, which is
used to control the selected instrument.
Top: Can be used for activation of OP-lamp
(Additional equipment)
Middle ring: A short press on the middle ring (less than1 second)
changes the spray on the activated instrument.
A long press on the middle ring (greater than 1 second)
activates the mechanical chip blow. The chip blow will
remain activated as long as the press is maintained.
Activation ring: A constant press on the Activation ring
activates the chosen instrument. Turning the
activation ring in the direction indicated by the arrows
increases or decreases the intensity of the instrument.
By pressing the activation ring twice, you can switch
between 3 pre-programmed speed/spray settings.
To reverse the rotation of the motor, press shortly on the
activation ring and then press shortly on the middle ring
of the foot control.
The foot control can be delivered with a brace to make it easier to move. A
variable version of the foot control is also available (see following page).
In case of “low battery” or disturbances in the wireless connection, please
connect the foot control to the Dental Delivery System using the foot control
cable.
For Technical instruction, specification and Spare parts see Technical
Chapter.

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Pairing of the foot control
Read this instruction before pairing the foot control.
1. Connect the foot control to the console using the cable. The Dental
Delivery System must be turned ON.
2. Press and hold the TOP and the middle ring down simultaneously until
you hear three beeps
3. Within 5 seconds:
a. Activate the TOP shortly. You hear one beep.
The encryption code is now transferred from the foot control to the receiver.
b. Within 5 seconds:
c. Activate the TOP shortly. You hear one beep.
d. Activate the TOP again. You hear five beeps. The foot control is now
paired with the unit and goes back to normal work mode
If you do not press within 5 seconds or press something other than expected,
you will hear 10 rapid beeps and foot control goes back to normal operating
mode without having changed anything.
The Top, Middle ring and Activation ring can be activated from all sides
Increase
Decrease
Activation ring
Middle ring
Changes the spray /
Mechanical chip blow
Top:
OP-lamp ON/OFF
Batteri indicator

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4.5 Wireless standard variable foot control
UnicLine 5D can be delivered with a Wireless Standard variable foot control,
which is used to control the selected instrument.
Top: Can be used for activation of OP-lamp
(Additional equipment)
Middle ring: A short press on the middle ring (less than1 second)
changes the spray on the activated instrument.
A long press on the middle ring (greater than 1 second)
activates the mechanical chip blow. The chip blow will
remain activated as long as the press is maintained.
Pedal arm: By turning the pedal arm in the directions indicated with
arrows, the intensity of the instrument can be increased
or decreased.
To reverse the rotation of the motor, turn the pedal arm
quickly to the right and then press shortly on the middle
ring of the foot control.
If your UnicLine 5D is equipped with a variable foot control, the Dental Delivery
System does not have 3 pre-programmed speeds. The foot control can be
delivered with a brace to make it easier to move the foot control.
In case of “low battery” or disturbances in the wireless connection, please
connect the foot control to the Dental Delivery System using the foot control
cable.
For Technical instruction, specification and Spare parts see Technical
Chapter.

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Programming and pairing of the foot control
Read this instruction before programming the foot control.
1. Connect the foot control to the console using the cable. The Dental
Delivery System must be turned ON.
2. Press and hold the TOP and the middle ring down simultaneously until
you hear three beeps.
3. Within 5 seconds activate one of the following:
a. Choose linear pedal arm function: Activate the TOP until you hear
two beeps.
b. Choose logarithmic pedal arm function: Activate the MIDDLERING
until you hear one beep.
The encryption code is now transferred from the foot control to the receiver.
c. Within 5 seconds:
d. Without activating the pedal arm (arm to the left)
e. Activate the TOP shortly. You hear one beep.
f. Move the pedal arm to max. at a steady speed (hold arm to the
right)
g. Activate the TOP again. You hear five beeps. The foot control is now
paired with the unit and goes back to normal work mode.
If you do not press within 5 seconds or press something illegal, you will hear
ten rapid beeps and foot control goes back to normal operating mode without
having changed anything.
Increase
Decrease
Pedal arm
Middle ring
Changes the spray /
Mechanical chip blow
Top:
OP-lamp ON/OFF
Batteri indicator