Hi-Force HP110 User manual

HP110 AND HP145 SINGLE SPEED HAND PUMP OPERATING
INSTRUCTIONS
TDS:-
1316
Prepared by:-
M.Davies
Approved by:-
Date: 09/09/14
REV NO:-
1
ECO:-
4282
Page 1of 4
INTRODUCTION
The HP110 AND HP145 single speed hand pumps are manually operated hand pumps suitable for a wide range of
applications. Both pumps are supplied complete, with a pre-filled oil reservoir ready for immediate use. They
features low handle effort characteristics for easy operation, a lightweight design and is of strong durable steel
construction. The HP110 and HP145 have a max working pressure of 700 bar.
SAFETY NOTES
All equipment used must be rated for the same operating pressure i.e 700 bar. (10,000 psi). DO NOT mix high and
low pressure components. If in doubt contact your local Hi-Force Distributor.
Sufficient time should be allocated to planning your hydraulic system. Make sure that all system components are
adequate for the intended operation.
Ensure that the pump has sufficient oil capacity to operate the cylinder being used.
DO NOT exceed the rated pressure of the pump or rated capacity of the cylinder. Never tamper with the internal
safety relief valve of the pump.
Whenever possible use a pressure gauge in the system to prevent overloading.
The pump must only be used on single acting cylinders
TEST, EXAMINATION AND SERVICE.
1. Visually inspect all equipment before use for signs of damage or wear and tear. Any defective or suspect
equipment should be repaired or replaced immediately.
2. All high-pressure hydraulic equipment should be thoroughly examined and proof tested by a competent
engineer at least once a year - more frequently for heavy use.
3. Ask your Hi-Force distributor about the full Hi-Force Repair facilities and the Hi-Force Test and Examination
Service - available for all makes of high-pressure hydraulic equipment.
HOSE CONNECTION.
1. Hose connections are 3/8NPT and must be properly tightened using a quality pipe thread sealant or 1-2 turns of
P.T.F.E tape taking care NOT to allow loose ends of the tape to enter the hydraulic system. DO NOT over
tighten connections - it can cause premature failure or rupture of fittings at below rated capacity.
2. Connect the male couplers on the hose ends to the female couplers on the cylinder. Ensure that both halves of
the coupler are completely clean so that no dirt can enter the system. Fully tighten the two halves of the coupler
by hand only –do not use tools.
HP110 AND HP145 SETUP AND OPERATION
1. The pump may be used either horizontally or vertically with the hose end downwards. The pump is equipped
with a pressure relief valve factory set at the maximum operating pressure. Before use unscrew transit plug
and replace with breather on the top of the tank. This will maximise the oil volume available. (HP110 used in all
diagrams.)
See Figure 1.

HP110 AND HP145 SINGLE SPEED HAND PUMP OPERATING
INSTRUCTIONS
TDS:-
1316
Prepared by:-
M.Davies
Approved by:-
Date: 09/09/14
REV NO:-
1
ECO:-
4282
Page 2of 4
2. To advance the cylinder, turn the release knob clockwise. Operate pump handle. See Figure 2.
3. Note: The cylinder will automatically be held in the advance position and will not retract of its own
accord.
4. To retract the cylinder turn release knob anti-clockwise slowly, ensuring that the cylinder does not retract too
fast as to make the operation unsafe. See Figure 3.

HP110 AND HP145 SINGLE SPEED HAND PUMP OPERATING
INSTRUCTIONS
TDS:-
1316
Prepared by:-
M.Davies
Approved by:-
Date: 09/09/14
REV NO:-
1
ECO:-
4282
Page 3of 4
5. If pump is to be transported after use, replace the transit plug in tank.
WARNING: DO NOT RELY ON THE PUMP VALVE FOR POSITIVE LOAD HOLDING. IF IT IS REQUIRED TO
LOCK THE LOAD IN POSITION USE A MANUAL SHUT OFF VALVE IN THE CIRCUIT. NEVER WORK UNDER
A LOAD SUPPORTED ONLY BY HYDRAULIC MEANS.
FILLING WITH OIL.
Ensure cylinder is full retracted.
HP110: Position pump vertically with pump head downwards. Remove central plug on rear of pump and check oil
level using dipstick fitted to plug.
Use only Hi-Force HF032 oil.
BLEEDING THE HYDRAULIC SYSTEM.
Connect a cylinder to the pump. Position the cylinder below the level of the pump with its pressure ports
uppermost. Ensure the bleed screw on the pump is open. Operate the cylinder 3-4 times over its full stroke and all
air should be forced back to the pump reservoir. Warning: when using a small cylinder with long hoses it is
possible that air can remain trapped in the hose if the volume of the hose is greater than the volume of the cylinder.
In this case the bleeding must be carried out using a shorter hose before use.
See Figure 4.

HP110 AND HP145 SINGLE SPEED HAND PUMP OPERATING
INSTRUCTIONS
TDS:-
1316
Prepared by:-
M.Davies
Approved by:-
Date: 09/09/14
REV NO:-
1
ECO:-
4282
Page 4of 4
UK Head Office:
Hi-Force Limited
Prospect Way
Daventry
Northamptonshire
NN11 8PL
United Kingdom
Tel: + 44 1327 301000
Fax: + 44 1327 706555
Email: [email protected]
Hi-Force Regional Offices:
Hi-Force Australia Pty. Ltd
Rockingham
Australia
Tel: [phone]
Email: [e-mail]
Hi-Force Caspian
Baku
Azerbaijan
Tel: [phone]
Email: [e-mail]
Hi-Force Hydraulics (Asia) S.B
Selangor
Malaysia
Tel: [phone]
Email: [e-mail]
Hi-Force Nederland BV
Strijen
Netherlands
Tel: [phone]
Email: [e-mail]
Hi-Force Hydraulics (Pty) Ltd
Midrand
South Africa
Tel: [phone]
Email: [e-mail]
Hi-Force FZCO
Dubai
United Arab Emirates
Tel: [phone]
Email: [e-mail]
Hi-Force Hydraulics
Abu Dhabi
United Arab Emirates
Tel: [phone]
Email: [e-mail]
Hi-Force Hydraulic Equipment
(Shanghai) Ltd. Co.
Shanghai, China
Tel: [phone]
Email: [e-mail]
GLOBAL BRAND. LOCAL
SERVICE.
www.hi-force.com