High Tech IVC-45L User manual

Pantheon Sales & Rentals
Colorado Branch:
Address: 1820 W Baker Avenue Englewood, Colorado 80110
Customer Support & Sales: +1-720-504-5800
Email: sales@pantheonsurfaceprep.com
California Branch:
Address: 5556 Corporate Avenue Cypress, California 90630
Customer Support & Sales: +1-714-527-6700
Email: info@pantheonsurfaceprep.com

Contents
1.1 Summary ________________________________________________________01
4.2.3 Notes ______________________________________________________ 09
4.4 Start and stop the vacuum cleaner ___________________________________ 09
4.5 Sliding Valve_____________________________________________________ 10
1.2 Liability__________________________________________________________01
1.3 Manual__________________________________________________________01
4.6 Manual cleaning device 11
4.7
Dust Collecting System
13
1.4 Transportation 01
1.5 Accessories ______________________________________________________01
5.1
Overview________________________________________________________ 15
1.6 Package Acceptance _______________________________________________02
1.7 Machine nameplate________________________________________________02
5.2
Daily Inspection 15
5.3
Cleaning ________________________________________________________ 16
1.8 Handling and storage ______________________________________________02
2.1
Overview ________________________________________________________03
2.2
Operational safety guidance
03
2.3
Electrical Safety guidance
__________________________________________
04
5.3.1
Clean cyclone separator 16
5.3.2
Clean the filters 16
5.4
Overloading Protection 17
5.5
Maintenance items 17
18
3.1
Overview 05 19
3.2
Machine description________________________________________________05
3.2.1
Machine parts 05 20
3.2.2 Control Panel Information
_______________________________________
06
3.2.3 Cycloneseparator bucket
06
3.2.4 Filter barrel
07
3.3
Wheel brake 07
4.1
Overview 08
4.2
Machine position Description
08
4.2.1 Machine working position
08
4.3
Connection of hose andvacuum cleaner
09
4.2.2 Machine transportation position
09
1. Introduction
2.Safety Instruction
5.Maintenance
3.Machine Description
4.The Operation of Machine
6. Frequently Asked Questions and Solutions
7.Technical Data
8.Warranty

01
1.1
Summary
IVC-45L is an industrial vacuum cleaner specially designed for grinding machines.
It mainly uses cyclone separator and HEPA13 as the filtering device. The cyclone
separator is responsible for filtering most of eeeeee dust particles. A small part of the
light weight dust is filtered by HEPA13.The dust is filtered, so the vacuuming effect is
particularly good.
1.2
Liability
We make every effort to make this manual as complete and accurate as possible,
and we are not responsible for any errors or loss of information. Pantheon reserves
the right to change the instructions in this manual without prior notice.
This manual is protected by copyright law and cannot be reproduced or used in any
part without the express written consent of Pantheon.
1.3
Manual
In addition to general functions, this manual also provides information on the use,
repair and maintenance of vacuum cleaners.
1.6
Package
Acceptance
Check carefully to see if the package or the vacuum cleaner has been damaged
during delivery. If there is any sign of damage, contact your supplier and report it.
Check that whether the delivery matches the order. If there are any discrepancies,
contact your supplier.
When lifting the machine, be sure to follow the prescribed steps.
1.7
Machine nameplate
1.4
Transportation
Always ensure that the vacuum cleaner has emptied dust and other particles
before transporting, lifting or before lifting.Make sure the vacuum cleaner is securely
fastened and remember to press the brake pads of wheels to prevent the device from
moving during transportation. Ensure that the safety belt or other device used for
anchoring during transportation are tightened on non-moving parts such as dust trays
or handles on both ends of the dust tray.When lifting the machine, be sure to follow the
prescribed step.
1.5
Accessories
l.Model
2.Manufacturer date
3.Power
1.8
Handling and storage
4. Voltage
5.
Weight
6. Frequency
The product mainly includes the following accessories, please contact the retailer
if anything is lost.
(1)
Vacuumcleanerx1set
(2) Manual x 1
(3)
Tube x1 (80 vacuum hose* 15 meters)
(4)
Quick connector x 1(set)
(5)
Hose clamps x 2pcs
(6)
Dust bagx 2(roll)
(7)
Power plug x 1
(8)
Nylon cable ties x 2 (bag)
(9)
Squeegee x 1(set)
The vacuum cleaner should be stored in a dry place at room temperature when not
in use. Otherwise it may be condensed and cold damaged. The size and weight of the
cleaner are given in the technical data of the Manual. Note! Improper operation may
lead to the vacuum cleaner overturned and damaged, even endanger personal safety.
When lifting the machine, be sure to follow the prescribed steps.
1.Introduction

03
2.1
Overview
This manual records the key information for machine safety operation. Read the
manual carefully before your first operation. Any non-standard operation,
modification or maintenance without training may cause an unknown impact on the
machine even cause losses, machine problems or injury. All maintenance must be
done by qualified professional technician. Any machine parts that need to be changed
mustbeprovided by Pantheon.
Notes:
1
.
Read and understand the safety guide totally. Different models have different
accessories and operation instructions;
2.
Operation of this machine only needs one person. Keep children and irrelevant
person away. Keep in mind that "one machine one person";
3.
This machine is only suitable for vacuuming during dry grinding;
4.
Do not startthe machine without dust baginstalled.
5.
There are two working positions for the filter barrel of this machine. The
functions of different positions are described in the relevant picture content in this
manual.
6.
Do not
lend or rent the machine without instruction manual;
7.
Dust masks, protective gloves, work clothes, helmet and insulated shoes are
necessary when operating the machine.
8.
Keep body, jewelry or any loose clothing away from machine moving parts.
Otherwise, it may endanger personaI safety.
9.
Random modification of the machine is not allowed. Only Pantheon accessories
can be used for maintenance and adjustment;
10.
Do not operate the machine in rainy or foggy days;
11.
Ensure no explosive flammable materials and steam nearby when operate
machine. Do not operate machine nearby the place with fuel, grain dust, solvents,
dilution agent or other flammable items.
2.2
Operational
safety guidance
1.
Operators should wear protective equipment when using the machine, such as
dust masks, protective gloves,overalls, helmets,insulated shoes and so on.
2.
Make sure there is no oil leakage, electric leakage, water leakage on the machine
before using. The machine can be used normally.
3.
Before the operation, please check the integrity of the machine to ensure that the
machine operation control and the electrical parts are free ofmoisture. The operation
control switch knob should be intact.
4.
Make sure no obstacle or human being at working area.and make sure there is
enough lighting device.
5.
Double check before connecting to power, make sure the working voltage, HZ is
same with input Voltage and HZ, no lack of phase of input power.(lf the machine do not
work normally, and it results in the input power and working power is not the same,
then manufacturers warranty is unavailable.)
6.
The machine should be connected to appropriate electrical outlet. Only use
power cables that can withstand high current.
7.
Connecting with a grinder to achieveddust free working condition.
8.
Keep the machine away from drains and furnace mouths or other dangerous
goods, otherwise it may cause personal injury or loss of machinery and property.
9.
After confirming the working position, brake the brake wheels.
10.
Lift the filter bucket to working position.
11.
Do not adjust the liftingsupport duringoperation.
12.
Observe the value on the pressure sensor after the device has been running for a
period of time. If the value (not considering the sign) is too large (about lSkpa), it
indicates that the suction hose isblocked. Please shake the hose in time toclear it.
13.
After the equipment has been running for a period of time, observe the
amount of dust in the dust bagand make corresponding treatment.
2.3
Electrical Safetyguidance
1.
All circuit repairs can only be operated by professionals;
2.
Note: After the machine is stopped, the line is still powered. Turn off all power
before servicing the machine.
3.
The machine is equipped with an overload protection device and it will
automatically jump off when the machine is overloaded, to prohibit the machine from
running; (re-adjust this overload in case of safety) Continue to use the machine in the
overloaded situation may cause some other losses even machine can't work
normally,then manufacturers warranty is unavailable.
4.
If the machine current is overloaded, please pay special attention;
5.
When the cables is energized or loaded, do not connect or disconnect the wires;
6.
Using a damaged power cord may result in electric shock. Do not use a damaged
power cord.
7.
Wires should be kept away from hot surfaces.
8.
The dryness of all electrical equipment of the machine should be maintained
andthe machine should be kept in a dry place.
9.
The machine motor and electric control box are prohibited from entering water;
(the other damage caused by the water inflow then the machine is not working
properly, the manufacturer does not afford the warranty);
10.
The machine must be connected to the qualified wire and voltage,
specifications is noted by the manufacturer. (The machine label indicates the power
supply specifications)
2.Safety Instructions

05
06
3.1
Overview
IVC-45L is a vacuum cleaner mainly used for industrial and construction purposes.
It is mainly used to absorb dry dust particles, such as dust generated in the process of
grinding concrete, stone, and wood. The vacuum cleaner has two filtering systems, the
cyclone is the main filter, and the HEPA13 filter barrel is the secondary filtering device.
The vacuum cleaner is equipped with a quick connector, which can be used to safely
and quickly connect with various grinding machines for dust removal.The primary
filtration system in the vacuum cleaner is a cyclone separator, which main function is
to filter larger particles of dust, so most of the dust will be filtered here. The remaining
small dust particles will be filtered by the secondary filter system HEPA13 filter barrel
device. Therefore, the vacuum cleaner has high dust filtering effect, super high
performance and long service life.
3.2
Machine description
3.2.1
Machine parts
3.2.2
Control Panel Information
1.
Emergency stop switch: When the machine is in a dangerous state or to
stop,cut off the power supply through the emergency stop switch to stop the
operation of the equipment to protect thesafety of people and equipment.
2,Green indicator light: when working, the light will be on.
3,Buzzer: Negative pressure 30kpa,sound an alarm.
4,Start button:tostart thedevice.
5, Pressure sensor: Displays the current vacuum pressure in filter bucket. When the
value of pressure gauge (not considering the symbol) becomes larger and larger, it
means that there is dust clogging in the suction hose or excessive dust accumulation
on the filter. Then, shake the vacuum hose to clear it.
6, Timer: shows the cumulative running time of the device.
1,Filter barrelassembly
2,Rack components
3,Control panel
4,Index reset pin
5,4-core male connector
6,4-core female connector
7,Fan cover assembly
8,Wheel
9,Quick adapter
10,Hose
11,Centrifugal bucket assembly
12,Decorative sheet metal
13,Dust bag
14,Vortex fan
15,Universal wheel
16,Usermanual
3.2.3
Cyclone separator bucket
The cyclone separator is a cyclone type structure. Its working principle is that the
tangential introduction of the air flow causes a rotary motion, so that the solid
particles or droplets with large inertial centrifugal force are thrown to the outer wall
surface and separated, which has a high separation efficiency. The cyclone barrel is
also equipped with a quick connector, which can be connected safely and quickly to
the grinder to achieve the effect of vacuuming.
Most of the dust is separated in the cyclone separator, and the separated dust
mainly falls on the inside of the bottom of the cyclone barrel. There is a locked rotating
mechanism and a dust bag hanging barrel under the cyclone separation barrel. When
the dust in the barrel accumulates to a certain amount, due to gravity, the locked
rotating mechanism will be unlocked and the dust will fall into the dust bag inside.
3.Machine Description

07
08
3.2.4
Filter barrel
The filter element barrel is mainly composed of a filter element device. Due to the
adsorption
effect of the filter element, the dust in the air will beadsorbed on the surface ofthe
filter element when passing through the filter element device or fall on the lock
mechanism of filter barrel due to gravity.
Due to the adsorption effect of the filter element, it will absorb too much dust
and affect the efficiency of filtration. Therefore, a cleaning device is installed on the
filter barrel. The dust cleaning device can clean the dust adsorbed on the filter element
and improve the filtering efficiency.Operation mode of cleaning device: manual
blowing.
3.3
Wheel brake
To lock the rear wheel, press the brake pad "ON" with foot to achieve the brake
function.
If you want to unlock the locking rear wheel, press the brake pad "OFF" with foot
to unlock it.
4.1
Overview
The following sections describe the vacuum cleaner at different locations during
operation, the main operation, and how to install the longopac dust bag.
Note:
1.
Vacuum cleaners can only be used or repaired by personnel who have received
the necessary theoretical and practical training and have carefully read the user
manual.
2.Wear protective equipment such as protective gloves, protective masks, overalls,
helmets,insulatedshoes,etc. when operating thevacuum cleaner.
3.The vacuum cleaner can only be used and moved on a horizontal surface.There is
a risk of squeezing and crushing when the wheels roll, so pay more attention.
4.
Check the minimum recommended cable area before using the extension cable.
You can find the recommended cable area onthe technical data.
4.2
Machine position Description
4.2.1
Machine working position
To use the vacuum cleaner, press the machine, pull out the spring pin in limiting
device on frame, lift the machine to the highest position, and then insert the spring pin
inside the corresponding hole.
4.The Operation of Machine

09
10
4.2.2
Machine transportation position
When the machine is not in use, first gently lift the machine to pull out the spring
latch, then press the machine down to the lowest position,the spring latch will be
inserted into the control panel rack,keep the machine from floating.
The package size is as follows.
4.2.3
Notes
l.
lmproper operation may lead to the vacuum cleaner overturned and damaged,
even endanger personal safety.
2.
When the spring bolt is pulled out (inserted in), it may get stuck. At this time,you
only need to press the machine down (upward) and then you can pull out the spring
pin (insert it). When the spring pin is pulled out, it may get stuck. Just press the
machine down (up) and then you can pull out(insert) the springbolt.
3.
Be ca refuI when the vacuum cleaner is adjusted to the position of transportation
and there is a risk of crushing injury.
4.
Dust inhalation is harmful. Please bring a professional mask during operation to
ensure physical safety.
4.3
Connection of hose and vacuum cleaner
The IVC-45L is equipped with an 80mm connector, which can quickly and safely
connect the grinder and the vacuum cleaner.
4.4
Start and stop the vacuum cleaner
l.Connect the vacuum cleaner to power supply. Use cables suitable for vacuum
cleaners (see technical data for minimum cable area).
Start the vacuum cleaner:Rotate the emergency switch, press the start button.
2.Stop the vacuum cleaner:Press the emergency stop switch to stop the equipment.
4.5
Sliding Valve
The sliding valve is installed between the cyclone separation barrel and the filter
element barrel. When the sliding valve is opened, the air filtered through the cyclone
separation barrel will be filtered through the filter element barrel for a second time.


14
3, Wait 3-5 seconds, and then repeat "Step 2" at least fourto five times.
4,After cleaning, puIIup the slidingvalve to normalworkingcondition.
Note: The interval of manual cleaning depends on the actuaI amount of dust.
4.7
Dust Collecting System
The vacuum cleaner is equipped with a set of collecting device. which is mainly
composed of a dust bag hanging barrel and dust bag. Install the dust bag on dust bag
hanging barrel, and then install the barrel under the cyclone separation barrel and the
filter barrel respectively. Before the vacuum cleaner is ready for work, pull the dust bag
from the dust bag hanging bucket and tie it with a cable tie to prepare for dust
collection.
After the vacuum cleaner has been running for a period of time, the dust in the dust
bag has reached a certain amount, please clean the dust bag and prepare for the next
dust collection.

16
5.1
Overview
It is recommend that the vacuum cleaner be checked regularly to extend the
service life.
Note:
During the maintenance and repair process, the power supply of the vacuum
cleaner must be disconnected. Wear protective equipment such as safety shoes,
protective gloves, protective masks, etc.
5.2
Daily Inspection
Check that the accessories connected to the vacuum cleaner are intact, without
any cracks, etc. In addition, make sure that the air can flow without obstruction. If
necessary,the hosecan bereplaced.
Check the dust cleaning device: check whether the suction pipes in the barrel are
damaged and whether some other impurities are also sucked in; check whether the
sealing ring and the sealing strip are intact and replace them if necessary. Check
whether the cartridge barrel cover is sealed on the sealing surface of the cartridge
barrel.
Check the cyclone separator: lower the vacuum cleaner to transport position,
disassemble locking
buckle and take off cyclone barrel cover. Use a flashlight to illuminate the cyclone
separator. The surface of separator should be dull. If there is a light spot on the surface,
the separator is blocked and need to be cleaned.
Check the filter barrel: lower the vacuum cleaner to the lowest transport position,
disassemble locking buckle and remove the filter barrel cover. Take out the filter to see
if it
is covered with dust,ifitis,putitinaplastic bag for vibration cleaning.
Check the internal hose: check whether the internal hose is intact, and replace the
hose if necessary.
Check draught fan: remove the fan cover, check whether the fan is blocked by dust,
and clean it if necessary. While the machine is running, listen carefully for any harsh
sound coming from inside the fan cover.
Check the tightness of the accessories: check all bolts and screws for tightness
every six months.
Note:
Press emergency stop and disconnect the power before checking. When lowering
the vacuum cleaner to the transport position, wear protective gloves to avoid the risk
of crushing. When carrying out the inspection, wear a protective mask to avoid
inhalation of dust.
5.3
Cleaning
5.3.1
Clean cyclone separator
Press the emergency stop button and pull out the power.After stopping the
machine, lower the cyclone barrel to the transport position and loosen the three bolts
on the cyclone barrel.(Figure1)
Remove the cover from the integrated bucket, remove the suction hose from the
cyclone, illuminate it with a flashlight, check if the inside is blocked, and clean the
inside of thecyclone if necessary.
5.3.2
Clean the filters
Enter the manual cleaning mode, and after repeated many times, the filter element
can be cleaned.
5.Maintenance

18
To clean the filter element thoroughly, remove the filter element for cleaning.
Press emergency stop button and unplug power supply to stop the machine. Adjust
the device to transportation position.Loosen the three tower buttons on the filter
cover and turn the filter counterclockwise to remove it.
5.4
Overloading Protection
The electric control box is equipped with a thermal relay. When the current exceeds
the set value, it will enter the overload protection. In this case, just open the electric
control box and press the reset button to solve it.
5.5
Maintenance items
Any repairs must be performed by Pantheon Service Center training service
personnel and use original
Pantheon accessories. If your machine needs repair, please contact with your
retailer.
This chapter describes some of the possible failures and howto handle them.If you
still cannot resolve or have an error, please contact your nearest retailer.
Problem
Possible reason
Solution
Machine cannot start
The machine does not receive
or output power
Connect the power cable to
machine and start up
Motor protecting has tripped
For the operation steps,see 5.5
Overloading Protection
Cable damages
Contact a licensed electrician
Control circuit damage
Contact a licensed electrician
or Pantheon Service center
The vacuum cleaner stops
after starting
Some objects obstruct airflow
Clean hoses, filters etc.
Relay overload protection
For the operation steps,see 5.5
Overloading Protection
The machine uttered a low
buzz when turn on and turn
off
Phase lost input, currently only
two phase inputs.Turn off the
machine to avoid burningthe
motor.
Contact a licensed electrician
orcheck the input power has
three -phase input.
Dust in the motor impeller
Contact a licensed electrician
Motor burned down.
Contact a licensed electrician
or Pantheon Service center
The machine is blowing, not
sucking.
Phase relay failure
Contact a licensed electrician to
adjust the position of L1 and L3
wires on the power plug and
replace the phase relay if
necessary.
Poor suction performance
Maybe that thevacuum system
is not sealed.
Check and repair the seal.
Cyclone separator or filter
Use a compressed air or brush
to clean the cyclone and filter.
Hose blockageis not sealed.
Shake suction pipe wavily
The machine isblowing
dust
Incorrect installation of the filter
Installthe filter correctly
Filter has been dislocated
Reinstall the filter
The filter is broken
Replace with new filter
Cyclone separation bucket
does not work
The dust is too light and too
thin
Cyclone blockage
Clean the cyclone( see above).
6.Frequently Asked Questions & Solutions

20
Tables and pictures show the technical data and dimensions of the vacuum cleaner.
This warranty covers only manufacturing defects. Pantheon does not assume
damage in the transport, unpacking or operation. The manufacturer is not
responsible for any damage or defects caused by improper use, corrosion or use of
specifications beyond the noted specifications. The manufacturer shall not be
responsible for any indirect damage or expense under any circumstances. For
complete information on the manufacturer's warranty period, please refer to the
current warranty terms of Pantheon. Local retailer may has special warranty terms. If
you have any uncertainty about the warranty terms, please contact with your retailer.
IVC-45L
Power (KW)
5.5
Rated Voltage (V)
380V/220V {3P)
Rated
Current(A)
13.3/25
Max.Suction (Kpa)
30
Max. Airflow(m3/h)
600
Recommended minimum
cable size(m
2
/h)
3*4+1*2.5
Overall Filter Area(m2)
2.8
Filter Degree
HEPA13
Weight(kg)
223.5
Size, (LxWxH) (mm)
1250*711*1930
Lifting Size (mm)
1250*711*1630
7.Technical Data
8.Warranty
Table of contents