Hitachi RAC-30MH1 User manual

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< IA669: A >
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THE CHOICE OF MOUNTING SITE (Please note the following matters and obtain permission from customer before installation).
WARNING
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OThe unit should be mounted at stable, non-vibratory location which can
provide full support to the unit.
WARNING
!
O The Outdoor unit must be mounted at a location which can support heavy weight.
Otherwise, noise and vibration will increase.
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O No nearby heat source and no obstruction near the air outlet is allowed.
O The clearance distances from top, right and left are specied in gure below.
O The location must be convenient for water drainage and pipe connection with
the Outdoor unit.
O To avoid interference from noise please place the unit and its remote controller
at least 1m from the radio, television and inverter type uorescent lamp.
O To avoid any error in signal transmission from the remote controller, please put
the controller far away from high-frequency machines and high-power wireless
systems.
O The installation height of indoor unit must be 2.3m or more.
CAUTION
!
O Do not expose the unit under direct sunshine or rain. Besides, ventilation must be
good and clear of obstruction.
O The air blown out of the unit should not point directly to animals or plants.
O The clearances of the unit from top, left, right and front are specied in gure
below. At least 3 of the above sides must be open air.
O Be sure that the hot air blown out of the unit and noise do not disturb the
neighbourhood.
O Do not install at a location where there is ammable gas, steam, oil and smoke.
O The location must be convenient for water drainage.
O Place the Outdoor unit and its connecting cord at least 1m away from the antenna
or signal line of television, radio or telephone. This is to avoid noise interference.
O Do not install outdoor unit facing strong wind direction. It may damage the fan
motor.
INDOOR UNIT
OUTDOOR UNIT
CAUTION
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Other optional parts for display panel
& wireless remote control SPX-RCK4
Display panel
Panel installation plate
Panel cover
Remote controller
(wireless)
Holder for remote control
3.1 x 16 scr ew
Item Quantity No.
1
2
3
4
5
6
1
1
1
1
1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
HITACHI CEILING CASSETTE-UNIT AIR
CONDITIONER INSTALLATION MANUAL
Maximum pipe length 50m
Minimum pipe length 5m
Above 100mm
give clearance
as wide as
possible
Above 200mm
Above 50mm when
installed on the
ceiling of balcony
Above 200mm
Above 100mm
Above 500mm
Air
outlet
Air
outlet 1000 mm
or more
1000 mm
or more
Air inlet
300 mm or more
Air
outlet
Air
outlet
1000 mm
or more
1000 mm
or more
Air inlet
2500 mm or more
O Carefully read through the procedures of proper installation
before starting installation work.
O The sales agent should inform customers regarding the correct
operation of installation.
FOR SERVICE PERSONNEL ONLY
Tools Needed For Installation Work
O+ – Screwdriver OMeasuring Tape OKnife OSaw
Oø 65mm Power Drill OHexagonal Wrench Key ( 4mm)
OWrench (14,17,19,22,26,27mm) OGas Leakage Detector
OPipe Cutter OVinyl Tape O Pliers OFlare Tool
ORead the safety precautions carefully before operating the unit.
OThe contents of this section are vital to ensure safety. Please pay special attention to the following sign.
WARNING ........ Incorrect methods of installation may cause death or serious injury.
CAUTION ......... Improper installation may result in serious consequence.
Be sure that the unit operates in proper condition after installation. Explain to customer the proper way of operating the unit as
described in the user’s guide.
WARNING
OPlease request your sales agent or qualied technician ti install your unit. Water leakage, sort circuit or re may occur if you do the
installtion work yourself.
OPlease observe the instructions stated in the installation manual during the process of installation. Improper installation may cause
water leakage, electric shock and re.
OMake sure that the units are mounted at locations which are able to provide full support to the weight of the units. If not, the units
may collapse and impose danger.
OObserve the rules and regulations of the electrical installtion and the methods described in the installation manual when dealing
with the electrical work. Use power cables approved by the authorities of your country.
OBe sure to use specied wire for the connection indoor and outdoor units. Please ensure that the connections are tight after the
conductors of the wire are inserted into the terminals. Improper insertion and loose contact may cause over-heating and re.
OPlease use the specied components for installtion work. Otherwise, the units may collapse or water leakege, electric shock and
re may occur.
OBe sure to use the specied piping set for R-22. Otherwise, this may result in broken copper pipes or faults.
OWhen installing or removing an air conditioner, only specied refrigerant (R-22) shall be allowed, do not allow air or moisture to
remain in the refrigeration cycle. Otherwise, pressure in the refrigeration cycle may become abnormally high so that a rupture may
be caused.
OBe sure to ventilate fully if a refrigerant gas leak while at work. If the refrigerant gas comes into contact with re, a poisonous gas
may occur.
OAfter completion of installation work, check to make sure that there is no refrigeration gas leakage. If the refrigerant gas leaks into
the room, coming into contact with re in the fan-driven heater, space heater, etc., a poisonuos gas may occur.
OUnauthorized modications to the air conditioner may be dangerous. If a breakdown occurs please call a qualied air conditoner
technician or electrician. Improper repairs may result in water leakage, electric shock and re, etc.
OA circuit breaker or fuse (20A time delay) must be installed. Without a circuit breaker or fuse the danger of electric shock exists.
A main switch with a contact gap of more than 3.5mm has to be installed in the power supply line to the outdoor unit.
OPiping shall be suitable supported with a maximum spacing of 1m between the supports.
ODo not install the unit near a location where there is ammable gas. The outdoor unit may catch re if
ammable gas leaks around it.
OFor installation of front panel RAI-ZCPM, please follow exactly the instruction in the manual.
OPlease ensure smooth ow of water when installing the drain hose.
Paper Pattern
(Carton Board)
Names of Indoor Components
Level Scaler
(Cut and Take
Out it from the
Carton Board)
Cross Recessed
Head Screws (M6)
Washer with Insulation
Material (M10)
Washer (M10)
Drain Hose
Hose Clamp
Insulation (22iD)
Insulation (28ID)
Cord Clamp
Packing
(5Tx50x200)
Cord Clamp
Remote Controller
Packing
(5Tx270x270)
Screw for holder of
Remote Controller
Figure showing the installation of Indoor Unit
CAUTION CAUTION
The installtion
height of indoor
unit must be 2.3m
or more.
In case the pipe lenght is more than 5m, add refrigerant
R22 at 35 gram per every meter exceeds. However,
pipe lenght shall not exceed 50m.
Be sure to
completely
seal any
gap with
putty.
The indoor piping should be
insulated with the enclosed
insulation pipe. (If the
insulator is insufcient, please
use commercial products).
O The difference in
height between the
indoor and outdoor
unit should be kept
below 30m.
O The connecting
pipe, no matter big
or small, should
all be insulated
with insulation pipe
and then wrapped
with vinyl tape.
(The insulator will
deteriorate if it is
not wrapped with
tape).
Drain Pipe
Must be installed
seperately.
Insulate indoor part
of pipe to prevent
condensation.
Bush
Bush
Drain Pipe
Dimension of Mounting Stand
of the outdoor unit
Mounting Stand
(unit : mm)
Opening of False Ceiling and Suspension Bolts
Dimension of Opening
860 to 910
(Dimension of
Suspension Bolts)
4-Positions of
Suspension Bolts
Dimension of Opening
860 to 910
(Dimension of
Suspension Bolts)
840 (Unit Size)
Air Panel
Drain Piping
Connection Side
Piping Connection
Side
Fig. 1 Opening of False Ceiling and Suspension Bolts
(1) Determine the nal location and installation direction of the indoor unit
paying careful attention to the space for the piping, wiring and maintenance.
(2) Cut out the area for the indoor unit in the false ceiling and install suspension
bolts, as shown in Fig. 1.
(3) Check to ensure that the ceiling is horizontally level, otherwise drainage
can not ow.
(4) Strengthen the opening parts of the false ceiling.
(5) Mount suspension bolts, as shown in Fig. 2
* For Concrete Slab
* For Steel Beam
150 to 160mm Insert
(100 to 150kg)
Concrete
Anchor Bolt
(W3/8 or M10)
I Beam
Suspension Bolt
(W3/8 or M10)
Fig. 2 Mounting the Suspension Bolts
Mounting Position of the Indoor Unit
4-Suspension Bolts
M10 or W3/8 (Field-Supplied)
Surface of
Ceiling
W-Nut (Field Supplied)
Washer (Accessary)
10 Min.
* indicates the dimension between lower face of
indoor unit and surface of ceiling.
Fig. 3 Mounting Position
Liquid Pipe Connection
Drain Pipe Connection
118 (Drain Pipe)
(for Cable)
(Liquid Pipe Connection)
(Gas Pipe Connection)
Gas Pipe Connection
Wiring Hole (ø 32.5 Hole)
(for Spare)
Wiring Hole (30x30)
Fig. 4 Indoor Unit and Air Panel
Mounting the Indoor Unit
(1) Mounting the nuts and washers to the suspension bolts.
Suspension Bolt (Field Supplied)
Nut (Field Supplied)
4 *Washer with Insulation (Accessary)
Suspension Blacket (Attaced Indoor Unit)
5 *Washer (Accessary)
Nut (Field Supplied)
Surface of Ceiling
Approx. 52
Approx. 50
Fig. 5 Mounting Nuts and Washers
* Put the washer so that the surface with insulation can faces downwards.
(2) Lift the Indoor Unit by hoist, and do not put any force on the drain pan.
(3) Secure the indoor unit using the nuts, washers.
Suspension Bolt
Suspension Bracket
Drain Pan
Fig. 6 Mounting the Indoor Unit
NOTE
If a false ceiling has already benn installed, complete all piping and wiring work
inside the ceiling before hooking-up the indoor unit.
Adjusting the Space between Indoor Unit and False Ceiling Opening
CAUTION
O Check the level of the drain pan using a water level to avoid incorrect opera-
tion of the drain discharge mechanism in the indoor unit. The drain piping
side of the indoor unit must be approximately 5mm lower than the other part.
O Tighten the nuts of the suspension brackets after the adjustment is completed.
Apply LOCK-TIGHT paint* to the bolts and nuts in order to prevent them
from loosening. If not done, abnormal noises or sounds may occur and the
indoor unit may fall down.
LOCK-TIGHT paint*: Paint the lock bolts and nuts. Adjust the indoor unit to the
correct position while checking with the checking scales (factory-supplied).
(1) Pattern Board for installation is printed on the packing.
Cut off the checking scale for dimension of opening from packing.
Checking Scale for
Dimension of Opening
Packing
(Corrugated Board)
Pattern Board
for installation
(2) Adjust the position of indoor unit, as shown below by using checking scale.
Indoor Unit (Viewed from Bottom Side)
Surface of Flange
Surface of Ceiling
Indoor Unit
Slub
10 to 3510 to 35
10 to 35
10 to 35
(a) For Ceiling already Completed with Panels
Attach the scale to the
bottom side of the unit
Attach the scale to the
face of ceiling
Checking Scale for
Dimension of Opening
Adjust the height of the ceiling
and the unit at each corner.
Check the dimension of opening
at each side
(b) Ceiling Not Completed with Panels yet
Pattern Paper
for Installation
Dimension for
Opening
Dimension for
Opening
Suspension Bolt
Indoor unit
Screw (M6)
Surface of Ceiling Pattern Board
for Installation
Installation Details for Air Panel
OThe details of installation work for air panel shall be according to the Instal-
lation Manual for Air Panel.
OCheck to ensure that the connection of connectors between the indoor unit
and the air panel.
Names of Outdoor Components
No. Qty
Item
INDOOR UNIT
(EN) INS RCI-30MH1 (4).indd 1 7/19/10 11:33 AM

Connecting the pipe to the indoor unit
Remove the are nut and seal cap.
By loosening the are nut at the pipe end, the refrigerant is discharged in a small amount. The arrangement
has been made for shipment, and the discharge of refrigerant is never a trouble to the equipment.
When the are nut is removed, never fail to remove the seal cap. If not removed, the refrigerant will not be
circulated, which result the compressor drive motor will possibly be burnt.
Apply refrigerator oil to the union and the ared portion of the pipe.
Wrap are insulation, bind top and bottom are insulation by binder.
Connecting the pipe Drain Piping
5 6
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CAUTION
When connecting pipes, if are nut is over-tightened at the small diameter side, the screw thread of the service
valve may be broken making pipe connection impossible. Be sure to tighten the nut with specied torque.
Connecting of drain pipe
OSecurely glue connection part of drain hose and PVC pipe, using PVC adhesive.
OIf gluing of drain hose and PVC pipe is too weak, water leakage may occur.
Be sure to wrap generally-available insulator (10mm or more of foamed polyethylene) around drain
hose, inside the house, for insulation heat.
OChecking drain and water leakage. Perform after connecting power.
OIf checking of drainage is omitted, water drop may occur.
OAdd water to water pan of indoor unit as shown below.
OPerform test running of drain pump to check drainage operation.
OTest run method
1Turn power on.
2Remove cover of electric box and set the drain pump test run switch to TEST.
3After checking the drainage, return the switch to NORMAL.
OIf drain pump test run is set to TEST, drain pump may malfunction.
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CAUTION
O
The rubber strap used for xing the insulator should
not be tied with great force. Otherwise, this will damage
heat insulation and causes water condensation.
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CAUTION
OInsulate the refrigerant pipes as shown in Fig. 5.2.
Fig. 5.2 Insulation on
OPosition of piping connection is shown in Fig. 5.1. (Indoor Unit)
Fig. 5.1 Position of Piping Connection
89
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ODo not create an upper-slope or rise for the drain piping, since drain water can ow back to the indoor unit
and leakage into the room will occur when the system operation is stopped.
ODo not connect the drain pipe with sanitary or sewage piping or any other drainage piping.
When the common drain piping is connected with other indoor units, the connected position of each indoor
unit must be higher than the common piping. The pipe size of the common drain pipe must be large enough
according to the unit size and number of units.
OAfter performing drain piping work and electrical wiring, check to ensure that water ows smoothly as in the
following procedure.
OChecking with the Float Switch
(A) Switch ON the power supply.
(B) Pour 1.5 to 2.0 liters of water into the drain pan.
(C) Check to ensure that the water ows smoothly or whether no water leakage occurs.
When water cannot be found at the end of the drain piping, pour another 1.5 to 2.0 liters of water into
the drain.
(D) Switch ON the power supply and press the RUN/STOP button.
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CAUTION
OIn case of pouring water through the access door.
OIn case of pouring water through the air outlet.
(1) The position of the drain pipe connection is shown in
Fig. 6.1.
Fig. 6.1 Position of Drain Pipe Connection
(2) Prepare a polyvinyl chloride pipe with a 32mm outer
diameter.
(3) Connecting Drain Piping
OInsert the drain hose to the end of the drain pipe
connection fully and fasten the hose with hose
band (Accessory).
OInsulate the drain hose and band using the packing
(5Tx50x200, 5Tx270x270): Accessory)
OThe drain piping must be performed with a down-
slope pitch of 1/25 to 1/100.
OCompletely fasten the tubing to the drain hose with
the adhesive agent to avoid the drainage leakage.
* The total length of a+b+c shall be within 1,100mm.
The drain hose must be performed with a
horizontal or upper-slope to prevent the airpocket
inner the hose. If the airpocket occurs, the drain
water will ow back to the unit and the abnormal
noise and leakage to the room will occur when
the unit is stopped.
P
(a) Use the factory-supplied Drain Hose and Hose
Band.
(b) Do not apply excessive force to the Drain Pipe
connection. It could cause a damage.
(c) Do not use a bent or twisted Drain Hose. It will
cause water leakage.
(d) Insert the factory-supplied Drain Hose completely.
If not, or twisted, it will cause water leakage.
7
6
* In case of lifting the drain pipe at the outlet part,
perform the drain piping work as shown in the
above gure.
Fig. 6.2 Drain Piping
(4) Insulate the drain pipe after connecting the drain
hose.
Packing (5Tx270x270)
(Accessory)
12
13
Wrap up the drain hose
completely to cover the
hose band
Packing (5Tx50x200)
(Accessory)
Completely wrap up
the transparent area
of the drain pipe
end connection.
Hose Band (Accessory)
Drain Piping
Connection
1/25 to 1/100 Down-Slope
Min. 100mm
This drain pipe shall be
separating from other pipes.
Common Drain Piping
Upward Slope
Unit
Rising Part
(Incorrect)
Twisted, incompletely insertion
Hose Band (Accessory)
Tightening Torque:
2.5 to 3.4N-m
Fully insert the hose to the end
of the drain pipe connection.
Drain Pipe
Connection
Drain Hose
(Accessory)
20+5 Use Vinyl Chloride
Type Adhesive
Elbow or
Vinyl Chloride VP25
(Field-Supplied)
(Correct)
Insert the end of hose
between heat exchanger
and drain pan.
Drain Pan
Pump
Water (1500cc to 2000cc)
Access Door
Insert the end of hose
between heat exchanger
and drain pan.
Pump
Water (1500cc to 2000cc)
840 (Unit)
Liquid Pipe Connection
Gas Pipe Connection
180 (Liquid Pipe)
110 (Gas Pipe)
127 (Liquid Pipe Connection)
102 (Gas Pipe Connection)
840 (Unit)
(mm)
18 (Gas Pipe)
25 (Liquid Pipe)
Union Flare nut
Torque
wrench
Wrench
Pipe Rubber strap tied with great force
Insulation for Refrigerant Pipe
(Accessory)
Cord Clamp
(Accessory)
Refrigerant Pipe
(Field-Supplied)
Insulation for Refrigerant Pipe
(Field-Supplied)
Insulation Material
(Factory-Supplied)
Unit
Side
Normal
Test
Drain Pump
Test SW
Drain Hose
Horizontal or Upper Slope
Hose Band (Accessory)
a (Max. 300mm) c (Max. 50mm)
1/25 to 1/100
Down-Slope
Drain Hose (Accessory)
Max. 850mm
INDOOR UNIT
(EN) INS RCI-30MH1 (4).indd 2 7/19/10 11:33 AM

OThe remote controller can be placed in its holder which
is xed on wall or beam.
OTo operate the remote controller at its holder, please
ensure that the unit can receive signal transmitted from
the controller at the place where the holder is to be xed.
The unit will beep when signal is
received from the remote controller.
The signal transmission is weaken
by the uorescent light. Therefore,
during the installation of the remote
control holder, please switch on the
light, even during day time, to
determine the mounting location of
the holder.
Installation of wireless remote controller (optional)
When connecting the HA System/H-Link Setting of Installation Level Switch
8
9 10
The controller must
be hooked onto the
hook at the lower
part of the holder.
Push in the remote
controller in the
direction as shown
in gure below.
Connection of display panel lead wires (Optional)
OAttach the connector of this panel to the connector CN11 on the control PWB.
(Refer diagram below)
OA separately purchased HA Connection Cord (Service part component part number (RAS-N22V100)] is required to
get connect to the HA-System.
OAs for connecting to H-Link, a separately purchased RAC adapter is required.
OTo install the wiring, the electrical box cover must be opened. (As for HA-System, connect to CN9 whereas for the
RAC adapter, connect to CN18).
OThe connection cord and power cables are to be arranged and tied up as per the diagram as shown below.
OPlease refer to the respective user manuals of the H-System and the RAC adapter, for further details.
OPlease refer to the user manual for instructions on the removal and installation of the electrical box.
Selecting the switch
OTurn power off.
ORemove cover of the electrical box.
OWhen install the indoor unit higher than 3.0 meter from the oor, select the “INST LEVEL SW” on the main PWB to
HIGH.
OWhen install the indoor unit between 2.3 meter to 3.0 meter from the oor, select the “INST LEVEL SW” on the main
PWB to NORMAL.
Installation of wired remote controller
7
When connecting the wires via the wall’s recessed slot;
1. Fix the bottom casing to the wall by provided screw.
2. Assemble the top casing to the xed bottom casing.
(Refer to the illustration below for detail installation)
Lead wires (3 strands)
are inserted through and
fastened via a rib-clip
Location of wall
mounting screw
Lead wires
connector Wires
Wires
Lead wires
connector
Wall recessed wiring installation (Supplied)
0.50 gap
Inside top wiring installation (Alternative)
Wires
Wires
Lead wires
(3 strands)
Lead wires
connector
Wiring installation illustrations
When the wires to be connected from the inside top portion of top casing;
1. Break off a perforated aperture located at the top portion of the bottom
casing by nipper. Smoothen the aperture by cutter.
2. Fix the bottom casing to the wall by provided screw.
3. Connect the wires to the lead wires connector.
4. Mount the wires through the provided slot on top casing.
5. Assemble the top casing to the xed bottom casing
(Refer to the illustration below for detail installation)
Wall
mounting
screws
(2 pieces)
15
Wall mounting screws (2 pieces to be used)
(a) Connection to the electrical box;
ORemove the cover of electric box
OConnect the connector of wired remote controller to CN17
OAssemble back the cover of electrical box
(b) Wiring installation for wired remote controller (2 mehtods);
OWired remote controller casing can be opened by pressing the slots with minus screw driver (see below diagram)
Wired remote controller
Remote
controller
Top casing
Bottom casing
ODecide the xing location of remote controller so that the length of wire shall be within 5 meters.
ODo not cut the provided wire. Excess wire should be properly wound and tted at safe place.
ODo not join the wire with additional wire.
Installation of display panel (Optional)
OSelect an installation position on ceiling or wall where there
is no obstacle to interrupt signal reception.
OLoosen screws of panel installation plate so that bracket
can be slightly moved.
OMatch the display panel to panel installation plate so the
xing claws on the panel are securely hooked.
OMatch brackets to the opening on ceiling or wall and tighten
screws until bracket is rmly secured to ceiling material.
OInstall the panel cover so inside claws are securely hooked
to the panel installation plate.
OConduct the indoor unit side housing of display panel cord
to the electric box of the indoor unit and connect it with
the housing at the side of the unit.
Please disconnect wired remote controller
connector at CN17 if to use wireless remote
controller.
Opening on ceiling or wall
Display panel
Claw
Screw
Panel Installation plate
Panel cover
Bracket
CROSS SECTION
Bracket Display panel
Bracket
Panel cover
Ceiling or wall
(Thickness 7~18mm)
Above 50mm
Display panel cord
Connection cords
Binder
INST
LEVEL
SW
NORMAL
HIGH
Plug
AAA
size
battery
CAUTION
CAUTION
Screw (2 pieces)
Holder for
Remote Controller
Remote Controller
< IA669: A >
(EN) INS RCI-30MH1 (4).indd 3 7/19/10 11:33 AM

OTHIS APPLIANCE MUST BE EARTHED. Wiring Of The Indoor Unit
(1) Remove the cover of the electric box.
(2) Connect the connecting cords.
(3) Assemble the cover of electric box.
Procedures of Wiring
CONNECTION OF POWER CORD
WARNING
!
Power supply shall be connected at the rated voltage, otherwise the unit will be broken or could
not reach the specied capacity.
Checking for the electric source and
the voltage range
OBefore installation, the power source must be checked and necessary
wiring work must be completed. To make the wiring capacity proper,
use the wire gauge list below for the wiring from a switch board of fuse
box to the outdoor unit in consideration of the locked rotor current.
IMPORTANT
OThe naked part of the wire core should be 10 mm and x it to the terminal tightly. Then try
to pull the individual wire to check if the contact is tight. Improper insertion may burn the
terminal.
OBe sure to use only power cables approved from the authorities in your country. For example
in Germany: Cable type: NYM 3x1.5mm2. (Fuse = 20A time delay)
OPlease refer to the installation manual for wire connection to the terminals of the units. The
cabling must meet the standards of electrical installation.
OThere is a AC voltage of 220-240V between the L and N terminals (indoor unit) and 380V
between R,S,T,N terminals (outdoor unit). Therefore, before servicing, be sure to remove the
power cord from the AC outlet or switch off the main switch.
ODo not make any connection in the middle of the connecting power cord. It may cause the
wire over heated, emit smoke and re.
WARNING
!
WARNING
OIf you cannot attach the side cover due to the
connecting cord, press the connecting cord in direction
to the front panel to x it.
OBe sure that the hooks of the side cover is xed in
certainly. Otherwise water leakage may occur and
this causes short circuit or faults.
OThe connecting cord should not touch to service
valve and pipes. (It becomes high temperature in
heating operation.)
OInvestigate the power supply capacity and other electrical conditions
at the installation location.
Depending on the model of room air conditioner to be installed,
request the customer to make arrangements for the necessary
electrical work etc.
The electrical work includes the wiring work up the outlet. In localities
where electrical conditions are poor, use of a voltage regulation is
recommended.
Wiring Of The Outdoor Unit
OPlease remove the side cover for wire connection.
!
Cable length
up to 15m
up to 25m
Wire cross-section
2.5mm2
4.0mm2
IMPORTANT
Fuse Capacity
20A time delay fuse
FINAL STAGE OF INSTALLATION
Insulation And Maintenance Of Pipe Connection
1
OThe connected terminals should be completed sealed with
heat insulator and then tied up with rubber strap.
OPlease tie the pipe and power line together with vinyl tape
as shown in the gure showing the installation of Indoor and
Outdoor units. Then x their position with holders.
OTo enchance the heat insulation and to prevent water
condensation, please cover the outdoor part of the drain hose
and pipe with insulation pipe.
OIf room humidity is high, cover the connecting pipe with
additional 5mm thickness insulator. This insulator shall be
purchased from eld.
OCompletely seal any gap with putty.
Power Source And Operation Test
2
Power Source
Operation Test
OPlease ensure that the air conditioner is in normal operating
condition during the operation test.
OExplain to your customer the proper operation procedures
as described in the user’s manual.
Installation Of Air Panel
3
OCarefully read through the procedures of proper installation
before starting installation work.
CAUTION
!
OPlease use a new socket. Accident may occur due to the
use of old socket because of poor contact.
OPlease plug in and then remove the plug for 2 – 3 times.
This is to ensure that the plug is completely plugged into
the socket.
OKeep additional length for the power cord and do not
render the plug under external force as this may cause
poor contact.
ODo not x the power cord with U-shape nail.
Connect the
earth cord
Insert and x the connecting cords
with screws (3 places)
Insert and x
the connecting
cords with screw
(5 places)
Connect the
earth cord
Loose the band, put the
connecting cords in the
band and snap it.
Loose the band, put the
connecting cords in the
band and snap it.
Connecting cords
Removal Of Air From The Pipe And Gas Leakage Inspection
Gas Leakage Inspection
Please use gas leakage detector to check if leakage
occurs at the connection of Flare nut as shown on the
right.
If gas leakage occurs, further tighten the connection to
stop leakage.
Procedures of using Vacuum Pump for Air Removal
As shown in gure on the right, remove
the cap of valve head and valve core
and then connect them to the vacuum
pump and manifold valve.
Fully tighten the “Hi” shuttle of the
manifold valve and completely unscrew
the “Lo” shuttle. Run the vacuum pump
for about 10–15 minutes, then completely
tighten the “Lo” shuttle and switch off the
vacuum pump.
2
Completely unscrew the spindle of
the service valve (at 2 places) in anti-
clockwise direction to allow the ow of
coolant (using Hexagonal Wrench key).
3
Remove the Charge hose and tighten
the cap of valve head. The task is then
completed.
4
1
1
OUse a pipe cutter to cut the copper pipe.
OJagged edge will cause leakage.
OPoint the side to be trimmed downwards during trimming to prevent copper chips
from entering the pipe.
OBefore aring, please insert the are nut into the pipe.
Pipe Connection
2
INSTALLATION OF REFRIGERATING PIPES AND AIR REMOVAL
CAUTION
!
AIR REMOVAL
CAUTION
!
In case of removing Flare nut of a indoor unit, rst remove a nut of
small diameter side, or a seal cap of big diameter side will y out.
OPlease be careful when bending the copper pipe.
OApplied frozen grease to the connection points and then screw in manually. After
that, use a torque wrench to tighten the connection.
Please mount the outdoor
unit on stable ground
to prevent vibration and
increase of noise level.
Decide the location for piping
after sorting out the different
types of pipe available.
Open the side plate by
unscrewing the screws as
shown below.
Please face this side
(suction side) of the
unit to the wall.
Please
remove side
cover when
connecting
the piping
and
connecting
cord.
CAUTION
!
Please make sure to remove
all spacers inside the unit.
Open the Top, Back and
Side cover of the unit.
Pull out the spacers inside.
(Spacers are only for
transportation purpose).
If not remove, vibration and
noise will occur.
Top cover
CONDENSED WATER DISPOSAL OF OUTDOOR UNIT
There are holes on the base of Outdoor unit for condensed water
to exhaust.
In order to ow condensed water to the drain, the unit is installed
on a stand or a block so that the unit is 100mm above the ground
as shown gure. Join the drain pipe to one hole.
At rst insert one portion of the hook to the base (Portion A), then
pull the drain pipe in the direction shown by the arrow while inserting
the hook into the base. After installation, check whether the drain
pipe cling to the base rmly.
When using in cold region, etc.
In cold region with severe cold climate and heavy snow, water
discharged from heat exchanger freeze on the base surface and this
may affect drainage. In such a region, remove bush on the bottom
face of outdoor unit for better drainage. When using drainpipe,
consult our dealer.
Side cover
Back cover
3
Preparation of Pipe
Outer
dia.of pipe
6.35 (1/4")
15.88 (5/8")
6.35 (1/4")
15.88 (5/8")
Valve
head cap
Torque N·m
(kgf
·
cm)
13.7 – 18.6 (140 – 190)
49.0 – 58.8 (500 – 600)
19.6 – 24.5 (200 ~ 250)
29.0 – 31.0 (296 ~ 316)
12.3 – 15.7 (125 ~ 160)
Small dia. side
Large dia. side
Valve core cap
Small dia. side
Large dia. side
When the meter reaches - 101KPa
(-76cmHg) during pumping, fully
tighten the shuttle.
When pumping starts, slightly loosen the
are nut to check of air sucked in. Then
tighten the are nut.
Lo Hi
Meter showing pressure
Manifold valve
Vacuum
pump
Valve
Valve Charge hose
Vacuum pump
adapter
Outer
Diameter (mm)
6.35
15.88
Imperial aring tool
0.8 ~1.5mm
1.0 ~2.0mm
Rigid aring tool
A (mm)
0 ~0.5mm
0 ~1.0mm
Pull
downward
DRAIN PIPE
BASE
OUTDOOR UNIT
BUSH BUSH
DRAIN PIPE
100 mm ABOVE
Flare nut
Torque
wrench
Wrench
Die
Copper pipe
Die
Copper pipe
Trimming tool
The body of
service valve
Cap of
valve core
Cap of valve head
Cap of valve head
Hexagonal
Wrench Key
Terminal Board
Green & Yellow
Terminal Board
Brown
Blue
Green &
Yellow
Green & Yellow
Connecting Cord
Outdoor Unit
3ø Phase
Power Cable
Indoor Unit Power Cord
Power Cable
Strip wires
GRN + YEL
Strip wires
GRN + YEL
Outdoor Unit
Indoor Unit
Insulation material for pipe connection
Sleeve of
protection pipe
Putty
(EN) INS RCI-30MH1 (4).indd 4 7/19/10 11:33 AM