Holzhof MAX XM 100 LP PUR User manual

MAX XM 100 LP PUR
MAX XM 100 LP PUR MAX XM 100 LP PUR
MAX XM 100 LP PUR
line assembly
line assembly line assembly
line assembly
instructions
instructionsinstructions
instructions

ASSEMBLY SEQUENCE
1. STRUTS AND PLATFORM
2. SLIDE
3. STEPS
4. PARAPETS
5. GYM
6. ROOF
7. UNDERGROUND LAYING/
ANCHORAGE OF THE
STRUCTURE

NOTA BENE it is recommended to fix the bolts
definitively and only insert the caps once the
correct positioning of the elements has been
verified.
NOTE
-
--
-T
TT
The colours and models in the
he colours and models in the he colours and models in the
he colours and models in the
image are purely indicative.
image are purely indicative.image are purely indicative.
image are purely indicative.
-
--
-
The platform can be in engineered wood
The platform can be in engineered wood The platform can be in engineered wood
The platform can be in engineered wood
or wooden planking.
or wooden planking.or wooden planking.
or wooden planking.
Article
num.
fixing
CODE N.
NAME
12xpe11
Shaped PE nut protectio
n cap
22xpe10
PE nut protection cap
34xpe116
PE cap
4 4 _ISO7089 Ø8 washer
5 2_UNI7473 M8 self-locking nut
72-
UNI4017
M8X155
HEX SCREW

1.
Position the parapet between the two struts at 7 cm
in height from the platform
2. Check the correct parallelism and
verticality between struts and platform.
3.
Insert the nuts and bolts necessary for fixing, as
indicated in the figure.
NOTA BENE: it is recommended to fix the bolts definitively once the
correct positioning of the elements has been verified.
Arti
cle
num.
Quantity
CODE N.
NAME
14xpe10 PE nut protection cap
2
4
_
IS07089 Ø8 washer
34
_
UNI704 M8x80 TEL SCREW
44xpe116 PE cap
54xfe275 stainless steel angle bracket

1. Fix the slide archway (2) to the struts via
the M6x140 TORX screws, inserting them
into the pre-drilled holes present.
1)
M6x140 TORX SCREW (4x)
2) Max wooden slide archway (1x)
NOTA
NOTANOTA
NOTA B E NE
B E N E B E N E
B E N E i
ii
it is
t is t is
t is
recommended to fix the
recommended to fix the recommended to fix the
recommended to fix the
bolts definitively once the
bolts definitively once the bolts definitively once the
bolts definitively once the
correct positioning of the
correct positioning of the correct positioning of the
correct positioning of the
elements has been verified.
elements has been verified.elements has been verified.
elements has been verified.

1. Fix the slide (2) to the archway
using the M6x80 TORX screws, to be
inserted into the pre-drilled holes.
1)
M6x80 TORX screw (2x)
2) Max wooden slide body (1x)

1.
Position the first small strut (7) at the inner lower part of the steps side
panel (1), without fixing it completely; using the bolts as indicated in the
figure.
2. Repeat the same procedure for the second (8) small strut on the other
side.
DO NOT FIX THE BOLTS COMPLETELY AND DO NOT
POSITION THE CAPS IN THIS PHASE.
COLOURS AND MODELS REPRESENTED ARE PURELY INDICATIVE.
THE STEPS CAN MEASURE 84 - 144 - 192 cm. IN HEIGHT.
1
NOTA BENE it is recommended to fix the bolts
definitively and only insert the caps once the
correct positioning of the elements has been
verified.
SUPPORT SOLUTION
SUPPORT SOLUTIONSUPPORT SOLUTION
SUPPORT SOLUTION
Article num.
support
01/Quantity
CODE N.
NA
ME
1 1 - side panels with wooden steps assembled
2 4 xpe10 PE nut protection cap
3 4 xpe116 PE cap
4 2 - UNI4017 M8X150 HEX SCREW
5 4 - IS07089 Ø8 washer
6 2 - UNI7473 M8 self-locking nut
7 2 xlls104 small strut for steps to be supported

1.
Positio
n the steps small struts in the previously excavated holes,
moving the upper part of the steps towards the tower platform
table (6).
2. Check that the angle brackets are in axis with the holes
present on the table (6) and insert the bolts used for fixing as
shown in the figure.
FIX THE BOLTS COMPLETELY BUT DO NOT
POSITION THE CAPS IN THIS PHASE.
N.B. The platform can be in engineered
wood or wooden floor boards
Article num.
underground 02/
Quantity
NAME
1 4 PE nut protection cap
2 4 PE cap
3 2 UNI4017 M8x65 HEX SCREW
4 4 IS07089 Ø8 washer
5 2 UNI7473 M8 self-locking nut
6 1 Assembled frame table

1. Position the climbing net beam (12) in the housing of the pre-
assembled climbing ladder (10), inserting the bolts necessary for
fixing as in the figure, however without fixing it completely and
without positioning the caps.
2. Position the climbing rope beam (2) in the housing of the pre-
assembled climbing ladder (10), inserting the bolts necessary
for fixing as in the figure, without fixing it completely and
without positioning the caps.
3.
Position the climbing net strut (1) in the housing of the climbing net beam (2),
inserting the bolts necessary for fixing as in the figure, without fixing it completely
and without positioning the caps.
4. If the structur
e is to be laid underground, position the gym in the excavation
holes made previously as per excavations layout.
Attach the gym to the tower struts, inserting the bolts necessary for fixing as
indicated the figure, without fixing it completely and without positioning the
caps.
NOTE the colours and models represented are purely indicative. The climbing frame
can have wooden or stainless steel ladder rungs.
Article num.
instruction
01/
Quantity
CODE N.
NAME
1 1
_
Climbing frame strut
2 1
_
Rope beam
3 4 xpe10 PE nut protection cap
4 5 xpe116 PE cap
5 5 xpe116 PE cap
6 10
_
IS07089 Ø8 washer
7 6 xpe11 Shaped PE nut protection cap
8 1
_
Climbing ladder
9 3
_
UNI7473 M8 self-locking nut
10 1
_
Climbing net beam
17 15
_
UNI704 M8x70 TEL SCREW
18 7
_
UNI4017 M8X120 HEX SCREW
19 3
_
UNI4017 M8X120 HEX SCREW

1. Position the upper part of the climbing net (1),
inserting the bolts necessary for fixing into the thimbles
as indicated the figure, without fixing it completely and
without positioning the caps.
2. Position the climbing rope (6), inserting the bolts
necessary for fixing into the thimbles as indicated the
figure, without fixing it completely and without
positioning the caps.
3. Once the correct parallelism and verticality
have been checked, fix all bolts definitively.
4. Position all caps (1).
NOTE the colours and models represented
are purely indicative. The climbing frame
can
have wooden or stainless steel ladder rungs.
Article num.
instruction
02/
Quantity
CODE N.
NAME
1 26 xpe116 PE cap
2 26
-
IS07089 Ø8 washer
3 13 xpe11 Shaped PE nut protection cap
4 13
-
UNI7473 M8 self-locking nut
5 1
_
Gym climbing rope
6 1 xpla30 Climbing net
7 17
-
UNI4017 M8X120 HEX SCREW

Article
num.
Quantity
CODE N.
NAME
1
1
_
M10 self
-
locking nut
2
1
_
Ø
10 washer
31xpe116 PE cap
41
_
M10 self
-
locking screw
anchor
SUPPORT STRUCTURE
STRUCTURE TO BE
POSITIONED
UNDERGROUND
SUPPORT
On the ground, mark the position of the hole for the
rope thimble and make the hole for the M10 metal
screw anchor (4).
Once the correct parallelism and verticality have
been checked, fix to the ground using the necessary
bolts as indicated in the figure.
UNDERGROUND
If the structure is to be laid underground, position the
rope in the previously-made hole measuring Ø30x50cm,
introduce cement and for the struts and control the
correct verticality of the ropes.
When the cement has set, compress to
ground level.

NOTA BENE it is recommended to fix the bolts
NOTA BENE it is recommended to fix the bolts NOTA BENE it is recommended to fix the bolts
NOTA BENE it is recommended to fix the bolts
definitively and only insert the caps once the
definitively and only insert the caps once the definitively and only insert the caps once the
definitively and only insert the caps once the
correct positioning of
correct positioning ofcorrect positioning of
correct positioning of the elements has been
the elements has been the elements has been
the elements has been
verified.
verified.verified.
verified.
1.
1.1.
1. Fix the 4 brackets to the upper end of the
Fix the 4 brackets to the upper end of the Fix the 4 brackets to the upper end of the
Fix the 4 brackets to the upper end of the
struts, inserting the nut protection cap, M8
struts, inserting the nut protection cap, M8 struts, inserting the nut protection cap, M8
struts, inserting the nut protection cap, M8
washer and
washer andwasher and
washer and M8x80 HEX screw.
M8x80 HEX screw.M8x80 HEX screw.
M8x80 HEX screw.
2.
2.2.
2. Position the roof by placing the small beams
Position the roof by placing the small beams Position the roof by placing the small beams
Position the roof by placing the small beams
on the brackets.
on the brackets.on the brackets.
on the brackets.
Check that the roof is centred and then fix
Check that the roof is centred and then fix Check that the roof is centred and then fix
Check that the roof is centred and then fix
i
ii
inserting the nut protection cap, M8 washer and
nserting the nut protection cap, M8 washer and nserting the nut protection cap, M8 washer and
nserting the nut protection cap, M8 washer and
M8x60 HEX screws into the two holes present in
M8x60 HEX screws into the two holes present in M8x60 HEX screws into the two holes present in
M8x60 HEX screws into the two holes present in
the bracket.
the bracket.the bracket.
the bracket.
3.
3.3.
3. Check that everything is positioned correctly
Check that everything is positioned correctly Check that everything is positioned correctly
Check that everything is positioned correctly
and then fix definitively and position the caps.
and then fix definitively and position the caps.and then fix definitively and position the caps.
and then fix definitively and position the caps.
M8x60 HEX screw
M8x60 HEX screwM8x60 HEX screw
M8x60 HEX screw
M8x80 HEX screw
M8x80 HEX screwM8x80 HEX screw
M8x80 HEX screw
Article
Article Article
Article
num.
num.num.
num.
Quantit
y
CODE N.
CODE N.CODE N.
CODE N.
NAME
NAMENAME
NAME
11-Max wooden roof
28xpe10
xpe10xpe10
xpe10 PE nut protection cap
PE nut protection capPE nut protection cap
PE nut protection cap
3
33
38xpe116
xpe116xpe116
xpe116 PE cap
PE capPE cap
PE cap
4
44
48_IS07089 Ø8 washer
IS07089 Ø8 washerIS07089 Ø8 washer
IS07089 Ø8 washer
54_M8x60 HEX screw
7
77
78_M8x60 HEX SCREW
84xfea 115 Bracket for Max wooden roof

Concrete deck
rubber safety
flooring

1. Excav
ate a hole with Ø 30 cm and depth of 60 cm
2. Cast a first layer of concrete with thickness of 10 cm.

3. When the concrete has set, position the slide bracket in the
hole, checking the correct alignment of the lower part of the
slide with the finished ground level.

4. Complete concrete
casting as per layout.
5. When the concrete
has set, fill the
excavation hole by
compacting the infill
material up to the
finished ground
level.

1. Drill.
2. Clean the hole thoroughly using an air pump and small brushes.
3.
Insert the anchor into the hole present on the bracket with the aid
of a hammer.
4. Tighten using dynamometric wrench.
rubber safety flooring
rubber safety flooringrubber safety flooring
rubber safety flooring
4 x M
10x90 screw anchors

1. Position the slide on the support surface, marking the position
of the screw anchor.
2. Drill the support surface and position the screw anchor.
3. Fix the angle bracket to the support surface using the relevant
bolts, as indicated in the figure.
N.B. The combination of colours and models represented
is purely indicative.
The slide can be at a height of 84-144-192 cm.
Article
num.
Quantity
CODE N.
NAME
11xfe265 59x59x35 stainless steel angle bracket
22xpe10 PE nut protection cap
32xpe116 PE cap
41
_
M10 self-locking nut
51
_
M8x115 screw anchor
61
_
Ø10 washer