Holzstar SAA 901 User manual

Operating Instructions
SAA 901
Chip Extraction Unit
SAA 901
SAA 901

2SAA 901 | Version 1.01
Imprint
Product identification
Chip Extraction Unit Item number
SAA 901 5923901
Manufacturer
Stuermer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
Germany
Fax: [phone] - 55
E-Mail: [email protected]
Internet: www.holzstar.de
Information about the operating instructions
Original operating instructions
Published: 26.10.2017
Version: 1.01
Language: English
Author: FL
Copyright information
Copyright © 2017 Stürmer Maschinen GmbH, Hallstadt,
Germany.
Stürmer Maschinen GmbH is the sole owner of the
content of these operating instructions.
Forwarding and reproduction of this document as well
as use and notification of its content is not permitted
without explicit consent. Infringements will lead to
claims for damages.
Subject to technical changes and errors.
Contents
1 Introduction ........................................................... 3
1.1 Copyright........................................................... 3
1.2 Customer service...............................................3
1.3 Disclaimer.......................................................... 3
2 Safety...................................................................... 3
2.1 Legend of symbols............................................3
2.2 Operator responsibility ...................................... 4
2.3 Operating staff qualification ..............................4
2.4 Personal protective equipment.......................... 5
2.5 Safety labels on the Chip Extraction Unit .......... 5
2.6 General safety aspects......................................5
2.7 Safety aspects in dealing with electricity ..........6
2.8 Safety aspects in dealing with application of tools .6
2.9 Safety to operation.............................................7
2.10 Safety aspects on servicing and maintenance . 7
2.11 Security check.................................................7
3 Designated use...................................................... 8
4 Technical Data ....................................................... 8
4.1 Table ................................................................ 8
4.2 Type plate.......................................................... 8
5 Transport, packaging, storage............................. 8
5.1 Delivery and transport ....................................... 8
5.2 Packaging.......................................................... 8
5.3 Bearing .............................................................. 8
6 Machine description.............................................. 9
6.1 Illustration .......................................................... 9
6.2 Scope of supply................................................. 9
6.3 Optional accessories: ....................................... 9
7 Installation and connection.................................. 9
7.1 Requirements to the installation location........... 9
7.2 Set up the Chip Extraction Unit ......................... 10
7.3 Initial operation the Chip Extraction Unit ........... 10
7.4 Electrical connection ......................................... 10
8 Installation of the Chip Extraction Unit ............... 11
9 Operation ............................................................... 13
9.1 Turn on............................................................... 13
9.2 Turn off............................................................... 13
9.3 Emptying the chip-collecting bag .....................13
9.4 Transport of the Exhaust system ....................... 13
10 Maintenance and Service ................................... 13
1
1 Malfunctions, potential causes and remedies .... 14
12 Disposal, reusing used machines ..................... 14
12.1 Decommissioning............................................ 14
12.2 Disposal of electrical equipment.....................15
12.3 Disposing of lubricants.................................... 15
12.4 Disposal by municipal collection point............ 15
13 Spare Parts .......................................................... 15
13.1 Spare parts orders........................................... 15
13.2 Spare parts drawing........................................ 16
14 EU Declaration of Conformity ............................ 17

Introduction
SAA 901 | Version 1.01 3
1Introduction
You have made an excellent choice in purchasing a
HOLZSTAR Chip Extraction Unit.
Carefully read the operating instructions prior to commission-
ing.
They describe correct commissioning, intended use
and safe as well as efficient operation and maintenance
of the Chip Extraction Unit.
The operating instructions form part of the Chip Extrac-
tion Unit. Always keep them at the Chip Extraction Unit´s
location of use. Please also observe the local accident
prevention regulations and general safety regulations
for the use of the Chip Extraction Unit.
1.1 Copyright
The contents of these operating instructions are pro-
tected by copyright. Their use is permitted within the
context of using the Chip Extraction Unit. Any further use
shall not be permitted without written consent by the
manufacturer.
To protect our products, we register our rights to our
brands, patents and designs where possible in each in-
dividual case. We take strong action against any viola-
tion of our intellectual property.
1.2 Customer service
Please contact your specialist retailer if you have any
questions regarding your Extraction Unit or require any
technical information. Your specialist retailer will be
happy to support you with specialist advice and infor-
mation.
Germany:
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
Repair service:
Fax: [phone]-111
E-Mail: [e-mail]
Internet: www.holzstar.de
Spare parts orders:
Fax: [phone]-119
E-Mail: [e-mail]
Please submit any information and experiences you
make during application of the machine as these may
be valuable for product improvements.
1.3 Disclaimer
All data in this operation manual has been compiled on
the basis of the state-of-the-art, valid standards and gui-
delines as well as our many years of expertise and ex-
perience.
The manufacturer shall not be liable for damage in the
following cases:
- Failure to comply with the operation manual,
- Unintended use
- Deployment of untrained staff
- Conversions at one's own responsibility
- Technical modifications
- Use of unauthorised spare parts
The actual scope of delivery may deviate from the des-
criptions and illustrations in this document as a result of
special variants, optional extras or recent, technical mo-
difications. The obligations defined in the supply con-
tract shall apply in addition to the general terms and
conditions and the manufacturer's general terms and
conditions as well as the statutory regulations valid at
the time of the conclusion of the contract.
2 Safety
This section provides an overview of all important safety
packages for personal protection as well as safe and re-
liable operation. The individual sections contain additio-
nal, task-specific safety information.
2.1 Legend of symbols
Safety instructions
Safety instructions in this operation manual have been
highlighted with symbols. Safety instructions are indica-
ted by signal terms that express the degree of risk
involved.
WARNING!
This combination of symbol and signal term indica-
tes a directly dangerous situation which may cause
death or serious injury if not averted.
ATTENTION!
This combination of symbol and signal term indica-
tes a potentially hazardous situation which may
cause minor or light injuries if it is not averted.

4SAA 901 | Version 1.01
Safety
Tips and recommendations
Observe the safety information in these operating in-
structions to minimise the risk of personal injury as well
as material damage and prevent hazardous situations.
2.2 Operator responsibility
Operators are defined as the persons who operate the
machine for commercial or profit-based purposes or
provide the machine to third parties for use or applica-
tion and bear the legal product responsibility in terms of
the protection of users, staff or third parties during
operation.
Obligations of the operator:
If the machine is used for commercial purposes, opera-
tors are subject to the legal stipulations in terms of occu-
pational safety. For this reason, the safety instructions in
these operating instructions as well as the safety, acci-
dent prevention and environmental protection regulati-
ons valid at the installation location must be complied with.
In this process, the following shall apply in par
ticular:
- Operators shall obtain information about valid oc-
cupational safety regulations and determine addi-
tional hazards as part of a risk assessment which
result from the specific operating conditions at the
machine's installation location. Said risk as-
sessment shall be reflected in operating instructi-
ons for machine operation.
- During the entire machine operating time opera-
tors must check whether the operating instructions
they created meet current standards and adapt
the operating instructions where necessary.
- Operators shall clearly manage and specify the re-
sponsibilities for installation, operation, trouble-
shooting, maintenance and cleaning.
- Operators must make sure that all persons hand-
ling the machine have read and understood these
operating instructions. Operators must also regu-
larly train staff and notify of the hazards.
- Operators shall provide staff with the required pro-
tective equipment and wearing the required pro-
tective equipment shall be mandatory.
Operators shall also be responsible for maintaining the
machine in a technically perfect condition. For this rea-
son, the following shall apply:
- Operators shall make sure that the maintenance
intervals described in these operating instructions
are complied with.
- Operators shall regularly check that the safety
equipment is fully functional and complete.
2.3 Operating staff qualification
The different tasks described in these operating instruc-
tions require different levels of skills in terms of the qua-
lifications of operating staff working with the machine.
Exclusively persons of whom it can be expected that
they reliably complete assigned tasks shall be authori-
sed to carry out any tasks. Persons whose reactions
have been impaired shall not be authorized, e.g. drug
users, users under the influence of alcohol or medica-
tion.
These operating instructions specify the following per-
sonal qualifications for the different tasks:
Operating staff:
Operating staff has undergone an induction by the ope-
rator about the entrusted tasks and potential hazards re-
sulting from improper behaviour. Tasks which go beyond
normal operation may only be carried out by the operator
if they are listed in the operation manual and the operator
has made him/herself familiar with them.
IMPORTANT!
This combination of symbol and signal term indica-
tes a potentially dangerous situation which may
cause material damage or harm the environment if it
is not averted.
NOTE!
This combination of symbol and signal term indic tes
a potentially dangerous situation which may cause
material damage or harm the environment if it is not
averted.
Tips and recommendations
This symbol highlights useful tips and recommenda-
tions as well as information for efficient and reliable
operation.
WARNING!
Risk from inadequately qualified persons!
Inadequately qualified persons are unable to assess
the risks when handling the machine, thus putting
themselves and others at risk of severe injuries.
- All work must be carried out by qualified persons
only.
- Keep inadequately qualified persons and children
away from the work area.

Safety
SAA 901 | Version 1.01 5
Qualified electrician:
Due to the electrician's specialised training, know-how,
experience and knowledge of pertinent standards and
regulations the electrician is in a position to work on the
electrical systems, and autonomously identify and avoid
potential hazards.
Specialist staff:
As a result of specialist training, expertise, experience
and skills in terms of the relevant standards and regula-
tions, specialist staff is able to complete the tasks they
are entrusted with and independently identify hazards
and avert risks.
Manufacturer:
Certain work must be carried out by manufacturer spe-
cialist staff only. Other staff is not permitted to carry out
this work. Contact our customer service to have the work
carried out.
2.4 Personal protective equipment
Personal protective equipment is intended to protect the
health and safety of persons at work. Staff must wear the
personal protective equipment indicated in individual
sections of these operating instructions when carrying
out the different tasks on the machine.
The personal protective equipment is described in the
following section:
2.5 Safety labels on the Chip Extraction Unit
The following safety labels and instructions are attached
to the Chip Extraction Unit s (Fig. 1) and must be obser-
ved.
Fig. 1: Safety labels:1 Warning of dangerous electrical voltage |
2 Safety instructions
If safety labels on the machine are damaged or missing,
this can cause errors, personal injury and material
damage. The safety symbols attached to the machine
must not be removed. Damaged safety symbols must
be replaced immediately.
As soon as the signs are not clearly visible and compre-
hensible at first glance, the machine must be stopped
until new signs have been attached.
2.6 General safety aspects
Note the following:
Hearing protection
Hearing protection protects the ears against hearing
damage caused by noise.
Eye protection
Protective glasses protect the eyes against pro-
jected parts and splashes of liquid.
Protective gloves
Protective gloves protect the hands from compo-
nents with sharp objects as well as friction, abra-
sion, and deep-cut injuries.
Protection of face
The face protection prevent the face of objects flying
around.
Safety shoes
Safety shoes protect feet from pinching, falling parts
and slipping on slippery surfaces.
Protective clothing
Protective work clothing means tight-fitting clothing
with low tear resistance.
ATTENTION!
In spite of taking care of all working tips, security
and accident prevention regulations a rest risk conti-
nues with the contact with the machine.
By concentrated and farsighted work and action you
can diminish the rest risk.
2
1

6SAA 901 | Version 1.01
Safety
1. The Extraction Unit may be served only by persons
who have read and understood this manual. The
operator must be trained in use, setting and ser-
vice.If you transmit this Extraction Unit, you must
hand overall tools provided to the withdrawal system
and documents.
2. Switch on the machine only immediately before the
beginning of the exhaust process. Switch off the ma-
chine during breaks and when the machine is not in
operation. Don´t leave the machine unattended, if it
is ready for use.
3. Never open the protective covers by hand, while the
Chip Extraction Unit is in operation.
4. Keep the working area and the floor nearby the Chip
Extraction Unit free of any objects which endanger
your stability or show a trip danger. Keep the working
area clean. Mess can cause accidents.
5. Control the safety area of the machine before and du-
ring operation that unauthorized people keep off.
Don´ t let the Chip Extraction Unit touch by other
people, in particular by children.
6. Don´ t use the machine close to ignitable gases, li-
quids and solids. Flying sparks can cause danger of
explosion or fire risk.
7. Use the machine only in dry rooms or in dry surroun-
dings and provide for sufficient illumination.
8. Protect the working area against rains, moisture and
humidity, to avoid electrical danger.
9. Never leave a running machine unattended. Switch
off the machine before leaving the workplace.
10. Wood dust is explosive and can be harmful to
health.
In particular, tropical woods and hardwoods such as
beech and oak are classified as carcinogenic.
11.Work with reason and with concentration. Do not use
the Extraction Unit if you are not concentrated.
12.The operation or servicing of the Chip Extraction Unit
is forbidden for people who are less than 18 years or
are under influence of alcohol or drugs.
13.Check the material to be worked on before starting
the Extraction Unit and check about a possible
health danger by released dust. Take suitable
precautions if necessary.
14. Protect yourselves from noise by carrying a suitable
and admitted hearing protection.
15. While working with the Chip Extraction Unit a hearing
protection is always to be carried. Carrying of loose
clothes (ties, scarfs, open jackets and not clinging
clothes) is forbidden. There is injury danger by get-
ting stuck or by insertion in moving machine parts. A
hairnet is to be carried on long hair.
16. Avoid an unnatural position and keep the balance at
any time. Wear protective shoes to raise stability.
Carry safety clothes.
2.7 Safety aspects in dealing with electricity
Please observe the following:
To protect against an electric shock the machine must
be connected only by an electric expert.
1. Do not use the aspiration system if it cannot be swit-
ched on or switched off properly and if the control
components do not reach proper operation conditi-
ons.
2. Protect the mains connection cable against heat, oil
and sharp edges.
3. Exchange a damaged mains connection cable imme-
diately.
2.8 Safety aspects in dealing with application
of tools
Please observe the following:
1. Use only dust bags which are not damaged.
2. Use only original Original-Holzstar-dust bags.
3. Exchange damaged dust bags immediately. Until re-
placement of the dust bag the use of the machine is
prohibited.
4. Always use new dust bags
ATTENTION!
The conditions on electric devices are valid for the
Chip Extraction Unit. These are to be checked by an
approved electric expert in a regular time interval
according to their electrical security. The test cycles
are depending on the regulations to consider.

Safety
SAA 901 | Version 1.01 7
2.9 Safety to operation
1. Do not use the machine for purposes for which it is
not intended.
2. Do not overload the Chip Extraction Unit. It works bet-
ter and safer in the specified performance range.
Don´t use the Extraction Unit for operation a stronger
machine is required for.
3. Check the stability of the machine.
4. Please note, that the use of different tools not recom-
mended by the manufacturer may cause danger of
injury for the operator.
5. Do not allow any tools to be inserted. Check that all
tools are removed before starting the machine.
6. This machine is not suitable for aspiration of dange-
rous dust.
7. If necessary, wear suitable personal protective equip-
ment. This could be: Hearing protection to avoid the
risk to damage hearing; breathing protection to avoid
the risk of breathing dangerous dust.
8. Take care that the aspiration system cannot be star-
ted during servicing work and changement of dust
bag.
9. Never touch the machine during operation.
10. Provide for good illumination.
11. To avoid contact with the blower wheel, unused
exhaust connections must always be covered.
12. While working outside good footwear is recommen-
ded.
13. Keep the working area free of rubbish.
14. All protective devices must be mounted immediately
after servicing.
2.10 Safety aspects on servicing and main-
tenance
1. After servicing, repair and cleaning please check
whether all protective devices are mounted properly
again, and no more tools are left inside the machine.
2. Damaged safety devices, machine parts and coun-
ters must be exchanged in accordance with the re-
quirements by an approved professional workshop.
3. Repairing work at electric power tools must be carried
out only by an electric expert. Only original spare
parts may be used. Otherwise there is danger of acci-
dent for the operator.
2.11 Security check
Check the Chip Extraction Unit regularly.
Check all security devices
- -before start working,
- -once weekly (at continuous operation),
- -after every servicing and repair.
ATTENTION!
- Use the machine only for designated operational.
- Don't use the machine for operation which it is not
made for.
Breathing protection
A dust protection mask (filter mask with particle fil-
ter) is to be worn during the changement and emp-
tying of the dust bag.
WARNING!
At servicing and repair work always switch off the
machine at the main switch and protect it against a
start.

8SAA 901 | Version 1.01
Designated use
3 Designated use
The Chip Extraction Unit serves for the extraction of
chips and dust which are produced when wood or
wood-like materials are processed. The Extraction Unit
is constructed for the application in not explosion-threa-
tened surroundings and may be installed and operated
in dry rooms only. The observance of all information in
these instructions also belongs to the designated use.
Every different use except of the designated use is con-
sidered as a false use.
The exhaust system has not been designed for commer-
cial, craft or industrial use. We do not assume any war-
ranty if the machine is used in commercial, handicraft or
industrial drives as well as in similar activities.
Stürmer Maschinen GmbH assumes no liability for design
and technical changes to the chip extraction system.
Claims of any kind due to damage caused by improper
use are excluded.
4 Technical Data
4.1 Table
4.2 Type plate
Fig. 2: Type plate SAA 901
5 Transport, packaging, storage
5.1 Delivery and transport
Check the Chip Extraction Unit for visible transport da-
mage upon delivery. In case of visible damage to the
Chip Extraction Unit, immediately notify the carrier or
your retailer.
5.2 Packaging
All of the Chip Extraction Unit‘s packaging materials and
packing aids are suitable for recycling and must always
be disposed of using material-based recycling systems.
Packaging materials made of cardboard must be shred-
ded and recycled as waste paper.
The foils are made of polyethylene (PE), padding is
made of polystyrene (PS). Dispose of these substances
at a recycling centre or hand them over to a qualified
waste disposal company.
5.3 Bearing
Always store the Chip Extraction Unit in a clean condi-
tion and a dry, clean and frost-free environment. It must
not be stored in the same room as chemicals.
Cover the machine with a protective tarpaulin.
WARNING!
On not designated use of the aspiration system there
will be generated dangers for the staff, the aspira-
tion system and other objects of the operator,
furthermore the function of the machine can be
affected.
Model SAA 901
Air flow rate 1150 m³/h
Duct input Ø 100 mm
Duct output 1 x Ø 100 mm
Motor output 550 W
Electrical connection 230 V / 50 Hz
Weight 25 kg
Dimensions (L x W x H) 870 x 500 x 1495 mm

Machine description
SAA 901 | Version 1.01 9
6 Machine description
6.1 Illustration
Figures in this operation manual serve to provide a basic under-
standing and may differ from the actual design.
Fig. 3: Chip Extraction Unit SAA 901
1 Dust bag hook
2 Dust bag
3 Quick clamp device for dust bag
4 Transport handle
5 Quick clamp device for debris bag
6 Debris bag
7 Base plate
8 Chassis
9 Strengthening plate
10 Wheels
11 Extraction hose
12 Side plate
13 Plastic housing
14 Hole for Dust bag
15 ON / OFF Switch
16 Motor
6.2 Scope of supply
1x Hose
2x Clamps
6.3 Optional accessories:
7 Installation and connection
7.1 Requirements to the installation location
Remove the chip extraction unit from its packaging and
remove all protective foils.
To achieve a good function and a long life of the Chip
Extraction Unit, the installation location should satisfy
the following criteria:
- The machine state and machine table must be
stable, level and free of vibrations ground.
- The installation or worker area must be dry and
well ventilated.
- The ambient temperature must be within -10 °to +
50 ° Celsius, max. air humidity 90%.
- It must be sufficient space for the operator, for ma-
terial transport and for adjustment and mainte-
nance work.
- The Chip Extraction Unit must be well grounded.
Mains voltage and frequency correspond to the
values of the engine of the machine.
- The installation location must have good illumina-
tion.
1
2
3
45
6
7
8
9
10
11
12
13 14
15
16
Tips and recommendations
We recommend using only high-quality original
Holzstar accessories. Only with original accessories
can be guaranteed a perfect operation and optimal
work results.
Designation
PU extraction hose, Ø100 mm
Polyurethane flexible hose, 2,5 / 5 oder 10 m Lengths
Floor cleaning set, incl. 2,5 m spiral hose, extraction
pipe, floor nozzle with rollers, handle and 2 pipe clamps
Dustbag für SAA 901
Filterbag für SAA 901

10 SAA 901 | Version 1.01
Installation and connection
7.2 Set up the Chip Extraction Unit
Place the machine on a stable, level ground. The
distance to the wall should be min. 800 mm.
Check the data of electric connection.
Don´t expose the machine to moisture, rain or snow.
Carry out maintenance and servicing regularly.
7.3 Initial operation the Chip Extraction Unit
Schritt 1: Check whether of the extraction hose on to Ex-
traction Unit and the extraction adapter on the
woodworking machine are connected.
Schritt 2: Check whether the chip bag is good fixed.
Schritt 3: Switch on first the Chip Extraction Unit and
then only the woodworking machine.
Schritt 4: Before switch off the extraction unit, first switch
off the woodworking machine.
Schritt 5: Inspect regularly the chip bag and empty it if is
full.
Schritt 6: Before operating the on / off switch, make sure
that the filter bag is good fixed.
7.4 Electrical connection
In the follow Steps the Chip Extraction Unit can con-
nected to the electricity network:
Schritt 1: The Chip Extraction Unit must be off.
Schritt 2: The Chip Extraction Unit connect on 230 Volt
mains plug, with a minimum fuse of 10 A.
Schritt 3: Check, whether all protective devices are
mounted.
Schritt 4: Switch on the Chip Extraction Unit.
Schritt 5: Check, whether the direction of rotation of the
motor is correct.
ATTENTION!
Risk of injury through a non-stable adjusted machine!
Check the stability of the machine always after instal-
lation or maintenance.
Wear the safety gloves!
Wear the protective clothing!
Wear the safety shoes!
ATTENTION!
Observed on the good grounding of the
Extraction Unit!
Static electricity charge leads to
- Deposition of abrasive dust
- Rapid corrosion of the moving parts.
- Spark formation by discharge with explosion ha-
zard!
ATTENTION!
Danger to life due to electrical shock!
Danger of live through electric shock by contact with
live power components!
- The Chip Extraction Unit may connected only from
Qualified electrician.
- Work on the electrical system must execute only
from Qualified electrician.

Installation of the Chip Extraction Unit
SAA 901 | Version 1.01 11
8 Installation of the Chip Extraction
Unit
i
Step 1: Loose the weo nuts (E) on both sides of the
plastic housing (13) Fig.4.
Fig. 4: Plastic housing
Step 2: Slide the side plates (12) over the screws on
the plastic housing (13) and fasten them with
the nuts (E) as shown in Fig.5.
Fig. 5: Mounting side plates
Step 3: Place the stabilizer plate (9) between the side
plates (12) and screw it with the screws (B)
and nuts (C) Fig.6
Fig. 6: Mounting Stabilizer plate
Step 4: Screw the chassis (8) with the screws (D) and
nuts (C) on the side plates (12) as shown in
Fig.7
Fig. 7: Mounting chassis
Step 5: Now thread the quick - release device (5) and
through the guide in the dust bag (2) Fig.8
Fig. 8: Mounting dust bag
Wear protective goggles!
Wear the safety shoes!
Wear the protective clothing!
ATTENTION!
The power plug must be disconnected before any
maintenance changes and assembly work on the
extraction system!

12 SAA 901 | Version 1.01
Installation of the Chip Extraction Unit
Step 6: Insert the dust bag hook (1) into the hole for the
dust bag hook (14) on the plastic housing (13)
and attach the dust bag (2) to the dust bag
hook (Fig.9).
Fig. 9: Mounting Dust bag
Step 7: Place the dust bag (2) over the top opening of
the plastic housing (13) so that it completely
surrounds the opening and secure it with the
quick - release device (5) Fig.10).
Fig. 10: Quick clamp device
Step 8: Pull the catch (6) over the lower opening of the
plastic housing (13) so that it completely
closes the opening and secure it with the
quick - release device (3) Fig. 11.
Fig. 11: Quick clamp device Dustbag
Step 9: Insert a hose attachment (A) over the suction
hose (11) as far as it will go against the suction
connection of the appliance and secure it with
the hose clamp (A) as shown in Fig. 12.
Fig. 12: Hose mounting
Step 8: If devices with a suction connection diameter
of 100mm are to be connected to the ex-
traction system, lead a hose attachment (A)
over the suction hose (11). Now insert the con-
nection adapter (18) into the suction hose (11)
as far as it will go and secure it by tightening
the hose attachment (A).
Fig. 13: Connection Adapter

Operation
SAA 901 | Version 1.01 13
9 Operation
9.1 Turn on
- Check whether the suction hose (11) is securely
connected to the extraction unit and to the ex-
traction adapter of the woodworking machine.
- Check that the Dustbags are well secured.
- Turn on the Extraction system by pressing the
Grenn „I“ Button.
- Switch on the woodworking machine.
9.2 Turn off
- Switch off the woodworking machine.
- Switch off the suction system by pressing the red
"O" button or by pressing the emergency stop
button
.
9.3 Emptying the chip-collecting bag
- Regularly inspect and empty the chip collecting
bag (6).
- Hold the filled chip collection bag with one hand.
- Open the quick-release device (5).
- Remove the bag and dispose of the contents in an
environmentally sound manner.
- Reattach the bag to the holder and secure with the
quick-release device (5)
.
9.4 Transport of the Exhaust system
The exhaust system has a standard chassis. To trans-
port the exhaust system, lift slightly on the transport han-
dle (4) (Fig.14) and drive to the desired location.
Fig. 14: Chassis
10 Maintenance and Service
ATTENTION!
Pull the Power Plug out !
Tips and recommendations
The Chip Extraction Unit is constructed for efficient
operating. To guarantee a long life the servicing
aspects are to be carried out regularly.
ATTENTION!
Danger to life due to electrical shock!
Danger of live through electric shock by contact with
live power components!
- The Chip Extraction Unit may connected only from
Qualified electrician.
- Repairs on the electrical system must execute only
from Qualified electrician.
- Switch off the machine and pull the plug out before
starting any cleaning or maintenance work.
WARNING!
Risk from inadequately qualified persons!
Inadequately qualified persons are unable to assess
the risks when handling the machine, thus putting
themselves and others at risk of severe injuries.
All work must be carried out by qualified persons only.
NOTE!
After servicing, repair or cleaning please check
whether all protective devices are mounted properly
again, and no more tools are left inside the machine.
Damaged safety devices, machine parts and coun-
ters must be exchanged in accordance with the
requirements by an approved professional
workshop.

14 SAA 901 | Version 1.01
Malfunctions, their potential causes and remedies
Daily Service
- -Clean the machine after every use.
- -Replace damaged security devices immediately.
Weekly Service
- Clean the machine regularly with a humid cloth
and some soft soap. Don´t use cleaning agents or
solvents; these could damage the plastic parts of
the machine. Take care that no water can get into
the machine.
- Keep safety devices, air openings and engine ca-
binet free of dust and dirt. Clean the machine with
a clean cloth or blow it out with air pressure at a
low pressure.
- A dust protection mask is to be worn while chan-
ging and emptying the dust bag.
Monthly Service
- Control fixing bolts of the machine.
Service after 6 month
- Check electric security and safety devices
11 Malfunctions, their potential causes
and remedies
12 Disposal, reusing used machines
To protect the environment make sure that all machine
components are exclusively disposed of as intended
and legally permitted.
12.1 Decommissioning
Disused machines must be decommissioned immedi-
ately to prevent unintended use at a later point and put-
ting the environment or persons at risk.
- Disposable environmental in hazardous
operating materials from the end of life device.
- If necessary, disassemble the machine into
assemblies and components that are easy to
handle and suitable for recycling.
- Dispose of the machine components andproces-
sing materials using the intended disposal
methods.
Wear the safety gloves!
IMPORTANT!
If one of the following malfunctions occurs, immedi-
ately stop working with the machine. Before you start
troubleshooting, turn off the machine and unplug the
power plug. Failure to do so can lead to serious
injury. All repairs or replacement work may be per-
formed by qualified and trained expert staff only.
Malfunction Possible cause Remedy
Machine does not
start
1. Power plug is not plugged in.
2. Power supply cables defective.
3. Switch defective
4. Motor defective
1. Plug in the power plug
2. Call a service technician
3. Call a service technician
4. Call a service technician
Strong vibrations 1. Loose component
2. Motor support is brocked.
3. Motor bearing is used up
1. Check all connections, tighten bolts and nuts.
2. Replace the motor support
3. Replace the motor bearding
Poor extraction 1. Dust container is full
2. Filter is blocked
3. The Extraction Unit is under si-
zed
4. The extraction line is too long
1. Empty the dust container.
2. Clean the filter.
3. Use The extraction line with Ø larger than100 mm.
4. Set the Extraction Unit near on the woodworking
machine

Spare Parts
SAA 901 | Version 1.01 15
12.2 Disposal of electrical equipment
Electrical devices contain a variety of recycling-capable
materials and also environmentally hazardous compo-
nents.
Separate these components and dispose of them appro-
priately. In case of doubt, contact your local waste dispo-
sal authority.Consult a specialist disposal agent for recy-
cling if needed.
12.3 Disposing of lubricants
Lubricant manufacturers provide disposal information
for the lubricants used. If necessary, request pro-
ductspecific data sheets.
12.4 Disposal by municipal collection point
The appliance contains electric and electronic compo-
nents and may not be disposed as domestic waste.
According to European directive about old electric and
electronic appliances and the conversion into national
law, electric power tools and electric machines must be
collected apart and be supplied to an environmentally
sound recycling.
The symbol on the product or its packaging
points out that this product is not to be treated
as a normal domestic waste, but must be deli-
vered to collecting company for the recycling
of electric and electronic devices. By your contribution to
correct disposal of this product you protect the environ-
ment and the health of people. Environment and health
are endangered by wrong disposal. Recycling of material
helps the consumption to reduce of materials. You receive
further information about the recycling of this product from
your municipality, the municipal disposal companies or
from the trader, where you have bought the product.
13 Spare Parts
13.1 Spare parts orders
Spare parts are available from authorised retailers or
directly from the manufacturer. The contact details have
been listed in section 1.2 Customer service.
Always quote the following key data with your spare
parts orders:
- Device type
- Serial number
- Quantity
- Designation
- Desired shipping type (post, freight, sea, air,
express)
- Shipping address
Spare parts orders without the aforementioned data
cannot be taken into account. The supplier shall deter-
mine the shipping type if no relevant data was provided.
Information on the device type, article number and year
of manufacture can be found on the type plate attached
to the device.
Example
You must order the Motor for the Chip Extraction Unit. It
is shown as item number 33 in the spare parts drawing.
- Device type: Chip Extraction Unit SAA 901
- Article number: 5923901
- Position number: 33
Your order number is: 0-5923901-33
The order number is made up of the article number, the
item number and one digit in front of the article number.
-Add a leading 0 in front of the article number.
-Also add a 0 in front of the item numbers 1 to 9.
Your machine article number:
Chip Extraction Unit SAA 901 5923901
DANGER!
Risk of injury caused by the use of incorect
spare parts!
The use of incorrect or faulty spare parts may cause
risks for operating staff and damage as well as
malfunctions.
- Exclusively genuine spare parts made by the ma-nu-
facturer or spare parts authorised by the manu-factu-
rer shall be used.
- Always contact the manufacturer if you are unsure.
NOTE!
The manufacturer warranty shall be rendered void in
the event of a use of unauthorised spare parts.

16 SAA 901 | Version 1.01
Spare Parts
13.2 Spare parts drawing
The following drawing are intended to help identify the necessary spare parts. To order, please send a copy of the part
drawing with the marked components to your dealer.
Fig. 15: Spare parts drawing SAA 901

EU Declaration of Conformity
SAA 901 | Version 1.01 17
14 EU Declaration of Conformity
As per machine directive 2006/42/EC, Appendix II 1.A
Manufacturer / Distributor: Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
herebly declares that the following product
Product group: Holzstar® Holzbearbeitungsmaschinen
Machine type: Chip Extraction Unit
Description of the Machine: SAA 901
Item number: 5923901
Serial number: ___________________
Year of manufacture: 20____
corresponds, on the basis of its design and construction, as well as the version that we have put into circulation, with the
relevant fundamental health and safety requirements of (subsequent) EU Directives.
Relevant EU Directives: 2014/30/EU EMC-Directive
The following harmonized standards have been applied:
DIN EN ISO 12100:2010 Safety of machinery. General principles for design. Risk assessment
and risk reduction (ISO 12100:2010)
DIN EN 60204-1:2014 Safety of machinery - Electrical equipment of machines -
Part 1: General requirements
DIN EN 62233:2008 Measurement methods for electromagnetic fields of household
appliances and similar apparatus with regard to human exposure
Responsible for documentation: Kilian Stürmer, Dr.-Robert-Pfleger-Str. 26, D-96103 Hallstadt
Hallstadt, 13.04.2016
______________________
Kilian Stürmer
Manager

www.holzstar.de