Homelite PS02298 User manual

P/N PS02298
MP38 W/12"MP38 W/12"
MP38 W/12"MP38 W/12"
MP38 W/12" UT05078
MP38 W/14"MP38 W/14"
MP38 W/14"MP38 W/14"
MP38 W/14" UT05079
MP38iMP38i
MP38iMP38i
MP38i UT05081
PARTS LIST

2
No. Part No. Description Qty.
1•A 03884 A STARTER (Complete) 1
2 A 69962 B GRIP-Starter (w/insert) 1
3 A 97908 SPRING & CONTAINER 1
4•A 03882 PULLEY ASSEMBLY 1
5 01274 WASHER-Thrust 1
6 98332 A PAWL-Starter 1
7 03750 B CLIP-Retainer 1
8 PS 97500 ROPE-Starter (45") 1
9 81124 A NUT-Jam (3/8 - 24) 1
10 83102 WASHER-Lock (3/8") 1
11 82556 SCREW-Truss Hd. (10-24 x 1 1/4") 1
12 UP 03899 SCREW (10-24 x 3/4") 3
•UP 03701 IGNITION MODULE KIT 1
13 UP 03630 ROTOR 1
14 UP 03631 IGNITION MODULE 1
15 A 02597 SPARK PLUG BOOT KIT 1
16 UP 04093 SPARK PLUG (RCJ6Y) (Resistor) 1
17 UP 04086 SCREW-Pan Hd (8-32 x 5/8") 2
18 A 03556 GROUND WIRE 1
19 A 02284 IGNITION GROUND WIRE 1
20 01802 SWITCH 1
©1999, John Deere Consumer Products, Inc.
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18
STARTER-IGNITION
TorqueSpecs
Item In/Lbs Nm Required
No. Loctite
9 ............ 225.............. 25.4
11 .......... 55................ 6.2
12 .......... 55................ 6.2
16 .......... 120-180 ...... 13.6-20.3
17 .......... 20................ 2.2........ RED 262
07/01/99
Warranty Flat Rate
Job Description Time/Hr.
CA11... Solid State Module .......................4
CA12... Ground Lead ............................... .3
CA13... Hi-Tension Lead ......................... .3
CG10 .. Starter Assembly ........................ .3
CG11 .. Starter Pawls............................... .3

3
ENGINE INTERNAL
TorqueSpecs
Item In/Lbs Nm Required
No. Loctite
No. Part No. Description Qty.
1•A 03883 CRANKSHAFT 1
2 98797 1 BEARING-Ball 2
3 02151 A BEARING-Piston Pin 1
4 75078 KEY-Woodruff 1
5•A 03881 CYLINDER & PISTON ASSEMBLY 1
6 01568 GASKET-Cylinder 1
7 02425 SPACER 2
8 02346 STUD-(10-24 X 1 1/4") 5
9•A 01273 PISTON (1.890 Dia.) 1
10 02161 RING-Retaining 2
11 02162 RING-Piston 2
12 •A 02272 B CRANKCASE 1
13 82556 SCREW-Truss Hd. (10-24 X 1 1/4") 9
14 28922 1 RETAINER-Bearing 1
15 98197 A SEAL-Main 2
16 82580 SCREW-Pan Hd (12-24 x 3/4") 4
13 .......... 55................ 6.2........ RED 262
16 .......... 85................ 9.6........ RED 262
07/01/99
Warranty Flat Rate
Job Description Time/Hr.
CB10... Partial Engine Rebuild ..................6
CB11... Complete Engine Rebuild ...........2.0
CB15... Seal Rotor Side ............................4

4
AIR CLEANER
TorqueSpecs
Item In/Lbs Nm Required
No. Loctite
No. Part No. Description Qty.
1 02307 PREFILTER-Felt 1
2 02308 ELEMENT-Air Filter 1
3 02309 1 COVER-Air Filter Element 1
4 02330 NUT-Hex Conical 1
5•A 03880 A COVER-Air Filter 1
6 03621 DECAL-Warning (French) 1
7 03620 DECAL-Warning (Eng.) 1
04644 DECAL-Warning (Int.) 1
8 A 03024 KNOB & INSERT 1
9 02330 NUT- Hex 2
10 03383 O-Ring 1
11 02303 B COVER-Cylinder 1
12 02425 SPACER-Insulating 2
13 81092 NUT-Hex 2
14 82584 SCREW-Hex Cap (10-24 X 1 3/4") 1
15 02347 STUD-Offset (10-24) 1
16 02346 STUD (10-24 x 1") 1
4 ............ 40................ 4.5
9 ............ 40................ 4.5
15 .......... Hand Tight.. ---......... BLUE 242
16 .......... 15................ 1.6
03/23/98
Warranty Flat Rate
Job Description Time/Hr.
CD11 .. Carb Chamber ............................ .6

5
CLUTCH-EXHAUST SYSTEM
TorqueSpecs
Item In/Lbs Nm Required
No. Loctite
No. Part No. Description Qty.
1 82253 SCREW-Machine Hex Hd. (8-32 X 3/8") 3
2 93628 COVER-Clutch 2
3 93638 A SPRING-Clutch 3
4 79239 SHOE-Clutch 3
5 02334 CLUTCH-Spider 1
6•A 49543 PULLEY-Drum & Bearing 1
7 46071 BEARING-Needle 1
8 46070 RACE-Inner 1
9 46135 WASHER-Thrust 1
10 98197 A SEAL-Main 1
11 28922 1 RETAINER-Bearing 1
12 A 02329 A CLUTCH-Cover 1
13 82575 SCREW- Taptite (8-32 x 5/8") 2
14 81282 NUT-Hex Flange (5/16-18) 2
15 A 03879 A GEAR KIT 1
16 02327 BOLT-Wheel Arm 1
17 A 02287 MUFFLER 1
18 82574 SCREW-Truss Hd. (10-24 x 2 1/2") 2
19 A 98747 CAP- Muffler 1
20 80983 SCREW-Machine Hex Hd. (8-32 x 1/2") 3
21 96620 1 SCREW-Torx (10-24 x 1/2") 2
1 ............ 55................ 6.2........ BLUE 242
5 ............ 400.............. 45.2...... RED 262
13 .......... 20................ 2.2
14 .......... 140.............. 15.8
18 .......... 55................ 6.2
21 .......... 55................ 6.2
03/23/98
Warranty Flat Rate
Job Description Time/Hr.
CB16... Seal PTO..................................... .4
CB18... Muffler ......................................... .3
CC10 .. Clutch .......................................... .3

6
CARBURETOR-FUELTANK
TorqueSpecs
Item In/Lbs Nm Required
No. Loctite
5 ............ 45................ 5
7 ............ 65................ 7.3
10 .......... 15................ 1.7
15 .......... 45................ 5 ........... RED 262
23 .......... 55................ 6.2
Warranty Flat Rate
Job Description Time/Hr.
CF10... Carburetor Replace .................... .3
CF12... Fuel Line ...................................... .3
CF15... Replace Carb/Choke Linkage .....3
CF16... Fuel Tank .................................... .4
CF17... Manifold ....................................... .5
07/01/99
1 02300 GASKET-Foam (1/4") 1
2 02301 FILTER-Screen 1
3 02302 GASKET-Foam 1
4 A 03272 ADAPTOR-Intake 1
5 82582 SCREW-Truss Hd. (8-16 X 3 1/4") 2
6 03758 PAD-Foam 1
7 96620 1 SCREW-Torx (10-24 X 1/2") 1
8 A 02315 CABLE-Throttle 1
9 02313 A BRACKET-Air Intake 1
10 82513 SCREW-Thread Form. (6-19 X 1/2") 1
11 03455 BRACKET-Cable End 1
12 02295 GASKET-Carburetor 2
13 02296 1 ADAPTOR-Intake 1
14 02297 GASKET-Adaptor 1
15 82571 SCREW-Pan Hd. (10-24 X 1") 3
16 93157 19 TUBING,Pulse line (4 3/4") 1
17 PA 00032 CARBURETOR-Walbro 1
18 A 06369 CHOKE LINK & RETAINER 1
19 03333 BRACKET-Cable 1
20 02314 ROD-Choke 1
21 64862 GROMMET 1
22 A 03556 GROUND WIRE 1
23 82556 SCREW-Truss Hd. (10-24 X 1 1/4") 1
24 •A 03402 A TANK-Fuel 1
25 64862 GROMMET 1
26 A 02294 FILTER SLEEVE (Complete) 1
27 94772 40 TUBING-Rubber (10") 1
28 •A97700 FILTER-Fuel 1
29 59253 1A FILTER-Fuel 1
30 A 00904 A CAP-Tank (w/Retainer) 1
NO.NO.
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DESCRIPTION Qty.Qty.
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Qty.
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27
26
25
23
22
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18
15
17
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10
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8
674
3
2
1
5
19
24

7
HANDLES
TorqueSpecs
Item In/Lbs Nm Required
No. Loctite
07/01/99
No. Part No. Description Qty.
1 93367 ISOLATOR PIN 3
2 93368 A ISOLATOR-Vibration 2
3 02318 A HANDLE-Rear 1
4 68548 PIN-Trigger 1
5 02316 SPRING-Throttle 1
6 93385 A LOCK-Trigger 1
7 A 03806 A TRIGGER & SWIVEL 1
8 A 02315 CABLE-Throttle 1
9 58409 RING-Retaining 1
10 02319 COVER-Handle 1
11 95020 A SPRING-Compression 1
12 95671 PIN-Throttle Lock 1
13 02330 NUT-Hex (10-24) 1
14 PS 03535 SPRING-Isolation (Large) 1
15 PS 03536 SPRING-Isolation (Small) 1
16 82536 SCREW-Plastite (8-16 x 5/8") 4
17 96620 1 SCREW-Torx Hd. (10-24 X 1/2") 4
18 A 08326 HANDLE BAR 1
19 02277 A SPACER 1
20 97305 1A ISOLATOR-Vibration 2
21 A 03633 KIT-Wear Pad 1
22 96620 1 SCREW-Torx Hd. (10-24 x 1/2") 2
23 03078 STRAP, Reinforcing 2
24 95935 WASHER (#12-11/16) 3
25 UP 03899 SCREW-Truss Hd. (10-24 x 3/4" 3
1 ............ 60................ 6.8........ ANTI SEIZE
13 .......... 40................ 4.5
16 .......... 35................ 3.9
17 .......... 55................ 6.2
22 .......... 55................ 6.2
Warranty Flat Rate
Job Description Time/Hr.
CD30 Handle Bar ...................................... .6
CF15 Replace Carburetor Linkage .......... .3

8
WHEEL ARM ASSEMBLY
TorqueSpecs
Item In/Lbs Nm Required
No. Loctite
2 ............ 55................ 6.2........ RED 262
7 ............ 35................ 3.9
9 ............ 540.............. 6.1........ RED 262
29 .......... 55................ 6.2
33 .......... 55................ 6.2
1•A 00660 KNOB & PIN 1
2 96620 1 SCREW-Truss Hd. (10-24 X 1/2") 1
3 01923 PLATE-Spring 1
4 01922 SPACER-Adjusting Pin 1
5 JA 46135 9 PIN-Roll 1
6 01921 SLEEVE-Cam 1
7 95792 SCREW-Round Hd. (10-24 X 23/32") 3
8 07704 BELT-Cover 1
9 02423 NUT-Hex 1
10 JA44614 8 WASHER-Lock (7/16) 1
11 46068 BELT- V-Drive 1
12 A 02891 PULLEY & HUB 1
13 07656 3A ARM-Wheel 1
14 02267 SNUBBER 1
15 00568 STEEL BALL 1
16 63107 BEARING-Ball 2
17 01916 SPACER-Bearing 1
18 PS 31746 RING-Retaining 1
19 01906 1 SHAFT-Wheel 1
20 01915 COLLAR-Wheel Guard 1
21 01914 A PAD-Adjuster 1
22 01913 DETENT-Adjuster 1
23 •A 04647 A WHEEL GUARD & DECAL / 12" 1
24 04645 A DECAL-Caution 1
23 •A 07696 WHEEL GUARD & DECAL / 14" 1
24 04645 A DECAL-Caution 1
25 01912 WASHER-Rubber 1
26a 01911 01 SHIM-.020" 1
26b 01911 02 SHIM-.030" (Alt. Part) 0
27 01910 WASHER-Spring 1
28 95935 WASHER (#12 - 11/16) 3
29 96620-1 SCREW-Truss Hd. (10-24 X 1/2") 3
30 01909-1A FLANGE-Wheel 1
31 01902 SPACER (1") 1
01903 SPACER (22mm) 1
01907 SPACER (20mm) 1
32 *WHEEL 1
33 A 03412 BOLT & WASHER 1
NO.NO.
NO.NO.
NO. PART NO.PART NO.
PART NO.PART NO.
PART NO. DESCRIPTIONDESCRIPTION
DESCRIPTIONDESCRIPTION
DESCRIPTION Qty.Qty.
Qty.Qty.
Qty. NO.NO.
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NO. PART NO.PART NO.
PART NO.PART NO.
PART NO. DESCRIPTIONDESCRIPTION
DESCRIPTIONDESCRIPTION
DESCRIPTION Qty.Qty.
Qty.Qty.
Qty.
03/23/98
* See Page 9
Warranty Flat Rate
Job Description Time/Hr.
CD35 .. Wheel Guard ............................... .4
CD36 .. Pulley ........................................... .3
CD37 .. Wheel Arm/Shaft ......................... .5
CD38 .. Belt Guard ................................... .3
CT10... Drive Belt..................................... .3

9
03/23/98
12 INCH 14 INCH
ABRASIVE WHEELS Part No. Arbor Size Part No. Arbor Size
MEULESABRASIVES
RUEDASABRASIVAS
Masonry and Concrete 64596 C 1" 49559 A 1"
Pour béton et maçonnerie 43230 B 7/8" 49765 A 20 mm
Mamposteríayhormigón 49826 20 mm
Metal 64597 C 1" 49561 A 1"
Pourmétal 43232 B 7/8" 49768 A 20 mm
Metal 49824 20 mm
Ductile and Cast Iron 68421 B 1"
Pour fer et fonte 43231 B 7/8" 49560 A 1"
Hierro dúctil y forjado 49825 20 mm 49767 A 20 mm
Asphalt 03707 A 1" 03696 A 1"
Asphalte
Asfalto
DIAMOND WHEELS
ROUES-DIAMANT
RUEDASDEDIAMANTE
Premium Segmented Rim A 49753 A 1" A 04831 A 1"
Disquesegmentédepremièrequalité
Corona segmentadaperfeccionada
Standard Segmented Rim A 49751 A 1" A 49572 A 1"
Disquesegmentéstandard
Coronasegmentadaestandar
SAW BLADES
LAMESDESCIE
CUCHILLASDESIERRA
Carbide, Junkyard Dog™ 08831 1"
Carbure,JunkyardDog™
De carburo, Junkyard Dog™
REPLACEMENT ARM ASSEMBLIES (includes spaces for 1", 22mm 20mm wheel arbor
ENSEMBLESDEGUIDE-ROUEDERECHANGE(comprenddescalesd’épaisseurpourmandrindemeulede1'’,22mmet20mm).
REPUESTODEBRAZODELARUEDA(incluyendoarandelasparaarbolde1",22mmy20mm)
12" Wheel Arm w/1" Arbor ................................ A08337 A
Guide-roue12"a/mandrin1"
12" brazo de la rueda w/1" arbol
14" Wheel Arm w/1" Arbor ................................ A08338 A
Guide-roue14"a/mandrin1"
14" brazo de la rueda w/1" arbol
ADDITIONALACCESSORIES
Part No.
Dolly kit W/Depth Gage ..................................................................................... UT 05064
Plateau roulant avec jauge de profondeur
Conjunto de carro con reguladores de profundidad
Carry Case with Insert ..................................................................................... A 18009 A
Mallette de transport avec compartiment amovible
Caja para transporte con pieza de inserción
Wet Cut Kit ......................................................................................................... A 49649
Trousse pour coupe mouillée
“Wet Cut Kit”
Spark Arrestor Screen ...................................................................................... 98827
Écran pare-étincelles
Pantalla de apagachispas
WHEELS

10
NOTES

11
NOTES

07/01/99
John Deere Consumer Products, Inc.
TOOLS
Part No.
Combination Wrench (1/2, 3/4, & Screwdriver)............................................... 19188
Clé mixte (1/2, 3/4 et tournevis)
Lave de tuercas de combinación (1/2, 3/4 y destornillador)
1/2 Wrench ........................................................................................................ 03000
Clé 1/2
Llave de tuerca de 1/2”
Puller Rotor ........................................................................................................ A 17106 B
Rotor tracteur
Rotor extractor