Homelite PS02298 User manual

P/N PS02298
MP38 W/12"MP38 W/12"
MP38 W/12"MP38 W/12"
MP38 W/12" UT05078
MP38 W/14"MP38 W/14"
MP38 W/14"MP38 W/14"
MP38 W/14" UT05079
MP38iMP38i
MP38iMP38i
MP38i UT05081
PARTS LIST

2
No. Part No. Description Qty.
1•A 03884 A STARTER (Complete) 1
2 A 69962 B GRIP-Starter (w/insert) 1
3 A 97908 SPRING & CONTAINER 1
4•A 03882 PULLEY ASSEMBLY 1
5 01274 WASHER-Thrust 1
6 98332 A PAWL-Starter 1
7 03750 B CLIP-Retainer 1
8 PS 97500 ROPE-Starter (45") 1
9 81124 A NUT-Jam (3/8 - 24) 1
10 83102 WASHER-Lock (3/8") 1
11 82556 SCREW-Truss Hd. (10-24 x 1 1/4") 1
12 UP 03899 SCREW (10-24 x 3/4") 3
•UP 03701 IGNITION MODULE KIT 1
13 UP 03630 ROTOR 1
14 UP 03631 IGNITION MODULE 1
15 A 02597 SPARK PLUG BOOT KIT 1
16 UP 04093 SPARK PLUG (RCJ6Y) (Resistor) 1
17 UP 04086 SCREW-Pan Hd (8-32 x 5/8") 2
18 A 03556 GROUND WIRE 1
19 A 02284 IGNITION GROUND WIRE 1
20 01802 SWITCH 1
©1999, John Deere Consumer Products, Inc.
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19
18
STARTER-IGNITION
TorqueSpecs
Item In/Lbs Nm Required
No. Loctite
9 ............ 225.............. 25.4
11 .......... 55................ 6.2
12 .......... 55................ 6.2
16 .......... 120-180 ...... 13.6-20.3
17 .......... 20................ 2.2........ RED 262
07/01/99
Warranty Flat Rate
Job Description Time/Hr.
CA11... Solid State Module .......................4
CA12... Ground Lead ............................... .3
CA13... Hi-Tension Lead ......................... .3
CG10 .. Starter Assembly ........................ .3
CG11 .. Starter Pawls............................... .3

3
ENGINE INTERNAL
TorqueSpecs
Item In/Lbs Nm Required
No. Loctite
No. Part No. Description Qty.
1•A 03883 CRANKSHAFT 1
2 98797 1 BEARING-Ball 2
3 02151 A BEARING-Piston Pin 1
4 75078 KEY-Woodruff 1
5•A 03881 CYLINDER & PISTON ASSEMBLY 1
6 01568 GASKET-Cylinder 1
7 02425 SPACER 2
8 02346 STUD-(10-24 X 1 1/4") 5
9•A 01273 PISTON (1.890 Dia.) 1
10 02161 RING-Retaining 2
11 02162 RING-Piston 2
12 •A 02272 B CRANKCASE 1
13 82556 SCREW-Truss Hd. (10-24 X 1 1/4") 9
14 28922 1 RETAINER-Bearing 1
15 98197 A SEAL-Main 2
16 82580 SCREW-Pan Hd (12-24 x 3/4") 4
13 .......... 55................ 6.2........ RED 262
16 .......... 85................ 9.6........ RED 262
07/01/99
Warranty Flat Rate
Job Description Time/Hr.
CB10... Partial Engine Rebuild ..................6
CB11... Complete Engine Rebuild ...........2.0
CB15... Seal Rotor Side ............................4

4
AIR CLEANER
TorqueSpecs
Item In/Lbs Nm Required
No. Loctite
No. Part No. Description Qty.
1 02307 PREFILTER-Felt 1
2 02308 ELEMENT-Air Filter 1
3 02309 1 COVER-Air Filter Element 1
4 02330 NUT-Hex Conical 1
5•A 03880 A COVER-Air Filter 1
6 03621 DECAL-Warning (French) 1
7 03620 DECAL-Warning (Eng.) 1
04644 DECAL-Warning (Int.) 1
8 A 03024 KNOB & INSERT 1
9 02330 NUT- Hex 2
10 03383 O-Ring 1
11 02303 B COVER-Cylinder 1
12 02425 SPACER-Insulating 2
13 81092 NUT-Hex 2
14 82584 SCREW-Hex Cap (10-24 X 1 3/4") 1
15 02347 STUD-Offset (10-24) 1
16 02346 STUD (10-24 x 1") 1
4 ............ 40................ 4.5
9 ............ 40................ 4.5
15 .......... Hand Tight.. ---......... BLUE 242
16 .......... 15................ 1.6
03/23/98
Warranty Flat Rate
Job Description Time/Hr.
CD11 .. Carb Chamber ............................ .6

5
CLUTCH-EXHAUST SYSTEM
TorqueSpecs
Item In/Lbs Nm Required
No. Loctite
No. Part No. Description Qty.
1 82253 SCREW-Machine Hex Hd. (8-32 X 3/8") 3
2 93628 COVER-Clutch 2
3 93638 A SPRING-Clutch 3
4 79239 SHOE-Clutch 3
5 02334 CLUTCH-Spider 1
6•A 49543 PULLEY-Drum & Bearing 1
7 46071 BEARING-Needle 1
8 46070 RACE-Inner 1
9 46135 WASHER-Thrust 1
10 98197 A SEAL-Main 1
11 28922 1 RETAINER-Bearing 1
12 A 02329 A CLUTCH-Cover 1
13 82575 SCREW- Taptite (8-32 x 5/8") 2
14 81282 NUT-Hex Flange (5/16-18) 2
15 A 03879 A GEAR KIT 1
16 02327 BOLT-Wheel Arm 1
17 A 02287 MUFFLER 1
18 82574 SCREW-Truss Hd. (10-24 x 2 1/2") 2
19 A 98747 CAP- Muffler 1
20 80983 SCREW-Machine Hex Hd. (8-32 x 1/2") 3
21 96620 1 SCREW-Torx (10-24 x 1/2") 2
1 ............ 55................ 6.2........ BLUE 242
5 ............ 400.............. 45.2...... RED 262
13 .......... 20................ 2.2
14 .......... 140.............. 15.8
18 .......... 55................ 6.2
21 .......... 55................ 6.2
03/23/98
Warranty Flat Rate
Job Description Time/Hr.
CB16... Seal PTO..................................... .4
CB18... Muffler ......................................... .3
CC10 .. Clutch .......................................... .3

6
CARBURETOR-FUELTANK
TorqueSpecs
Item In/Lbs Nm Required
No. Loctite
5 ............ 45................ 5
7 ............ 65................ 7.3
10 .......... 15................ 1.7
15 .......... 45................ 5 ........... RED 262
23 .......... 55................ 6.2
Warranty Flat Rate
Job Description Time/Hr.
CF10... Carburetor Replace .................... .3
CF12... Fuel Line ...................................... .3
CF15... Replace Carb/Choke Linkage .....3
CF16... Fuel Tank .................................... .4
CF17... Manifold ....................................... .5
07/01/99
1 02300 GASKET-Foam (1/4") 1
2 02301 FILTER-Screen 1
3 02302 GASKET-Foam 1
4 A 03272 ADAPTOR-Intake 1
5 82582 SCREW-Truss Hd. (8-16 X 3 1/4") 2
6 03758 PAD-Foam 1
7 96620 1 SCREW-Torx (10-24 X 1/2") 1
8 A 02315 CABLE-Throttle 1
9 02313 A BRACKET-Air Intake 1
10 82513 SCREW-Thread Form. (6-19 X 1/2") 1
11 03455 BRACKET-Cable End 1
12 02295 GASKET-Carburetor 2
13 02296 1 ADAPTOR-Intake 1
14 02297 GASKET-Adaptor 1
15 82571 SCREW-Pan Hd. (10-24 X 1") 3
16 93157 19 TUBING,Pulse line (4 3/4") 1
17 PA 00032 CARBURETOR-Walbro 1
18 A 06369 CHOKE LINK & RETAINER 1
19 03333 BRACKET-Cable 1
20 02314 ROD-Choke 1
21 64862 GROMMET 1
22 A 03556 GROUND WIRE 1
23 82556 SCREW-Truss Hd. (10-24 X 1 1/4") 1
24 •A 03402 A TANK-Fuel 1
25 64862 GROMMET 1
26 A 02294 FILTER SLEEVE (Complete) 1
27 94772 40 TUBING-Rubber (10") 1
28 •A97700 FILTER-Fuel 1
29 59253 1A FILTER-Fuel 1
30 A 00904 A CAP-Tank (w/Retainer) 1
NO.NO.
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DESCRIPTIONDESCRIPTION
DESCRIPTION Qty.Qty.
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DESCRIPTION Qty.Qty.
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Qty.
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30
27
26
25
23
22
21
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18
15
17
16
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12
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10
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8
674
3
2
1
5
19
24

7
HANDLES
TorqueSpecs
Item In/Lbs Nm Required
No. Loctite
07/01/99
No. Part No. Description Qty.
1 93367 ISOLATOR PIN 3
2 93368 A ISOLATOR-Vibration 2
3 02318 A HANDLE-Rear 1
4 68548 PIN-Trigger 1
5 02316 SPRING-Throttle 1
6 93385 A LOCK-Trigger 1
7 A 03806 A TRIGGER & SWIVEL 1
8 A 02315 CABLE-Throttle 1
9 58409 RING-Retaining 1
10 02319 COVER-Handle 1
11 95020 A SPRING-Compression 1
12 95671 PIN-Throttle Lock 1
13 02330 NUT-Hex (10-24) 1
14 PS 03535 SPRING-Isolation (Large) 1
15 PS 03536 SPRING-Isolation (Small) 1
16 82536 SCREW-Plastite (8-16 x 5/8") 4
17 96620 1 SCREW-Torx Hd. (10-24 X 1/2") 4
18 A 08326 HANDLE BAR 1
19 02277 A SPACER 1
20 97305 1A ISOLATOR-Vibration 2
21 A 03633 KIT-Wear Pad 1
22 96620 1 SCREW-Torx Hd. (10-24 x 1/2") 2
23 03078 STRAP, Reinforcing 2
24 95935 WASHER (#12-11/16) 3
25 UP 03899 SCREW-Truss Hd. (10-24 x 3/4" 3
1 ............ 60................ 6.8........ ANTI SEIZE
13 .......... 40................ 4.5
16 .......... 35................ 3.9
17 .......... 55................ 6.2
22 .......... 55................ 6.2
Warranty Flat Rate
Job Description Time/Hr.
CD30 Handle Bar ...................................... .6
CF15 Replace Carburetor Linkage .......... .3

8
WHEEL ARM ASSEMBLY
TorqueSpecs
Item In/Lbs Nm Required
No. Loctite
2 ............ 55................ 6.2........ RED 262
7 ............ 35................ 3.9
9 ............ 540.............. 6.1........ RED 262
29 .......... 55................ 6.2
33 .......... 55................ 6.2
1•A 00660 KNOB & PIN 1
2 96620 1 SCREW-Truss Hd. (10-24 X 1/2") 1
3 01923 PLATE-Spring 1
4 01922 SPACER-Adjusting Pin 1
5 JA 46135 9 PIN-Roll 1
6 01921 SLEEVE-Cam 1
7 95792 SCREW-Round Hd. (10-24 X 23/32") 3
8 07704 BELT-Cover 1
9 02423 NUT-Hex 1
10 JA44614 8 WASHER-Lock (7/16) 1
11 46068 BELT- V-Drive 1
12 A 02891 PULLEY & HUB 1
13 07656 3A ARM-Wheel 1
14 02267 SNUBBER 1
15 00568 STEEL BALL 1
16 63107 BEARING-Ball 2
17 01916 SPACER-Bearing 1
18 PS 31746 RING-Retaining 1
19 01906 1 SHAFT-Wheel 1
20 01915 COLLAR-Wheel Guard 1
21 01914 A PAD-Adjuster 1
22 01913 DETENT-Adjuster 1
23 •A 04647 A WHEEL GUARD & DECAL / 12" 1
24 04645 A DECAL-Caution 1
23 •A 07696 WHEEL GUARD & DECAL / 14" 1
24 04645 A DECAL-Caution 1
25 01912 WASHER-Rubber 1
26a 01911 01 SHIM-.020" 1
26b 01911 02 SHIM-.030" (Alt. Part) 0
27 01910 WASHER-Spring 1
28 95935 WASHER (#12 - 11/16) 3
29 96620-1 SCREW-Truss Hd. (10-24 X 1/2") 3
30 01909-1A FLANGE-Wheel 1
31 01902 SPACER (1") 1
01903 SPACER (22mm) 1
01907 SPACER (20mm) 1
32 *WHEEL 1
33 A 03412 BOLT & WASHER 1
NO.NO.
NO.NO.
NO. PART NO.PART NO.
PART NO.PART NO.
PART NO. DESCRIPTIONDESCRIPTION
DESCRIPTIONDESCRIPTION
DESCRIPTION Qty.Qty.
Qty.Qty.
Qty. NO.NO.
NO.NO.
NO. PART NO.PART NO.
PART NO.PART NO.
PART NO. DESCRIPTIONDESCRIPTION
DESCRIPTIONDESCRIPTION
DESCRIPTION Qty.Qty.
Qty.Qty.
Qty.
03/23/98
* See Page 9
Warranty Flat Rate
Job Description Time/Hr.
CD35 .. Wheel Guard ............................... .4
CD36 .. Pulley ........................................... .3
CD37 .. Wheel Arm/Shaft ......................... .5
CD38 .. Belt Guard ................................... .3
CT10... Drive Belt..................................... .3

9
03/23/98
12 INCH 14 INCH
ABRASIVE WHEELS Part No. Arbor Size Part No. Arbor Size
MEULESABRASIVES
RUEDASABRASIVAS
Masonry and Concrete 64596 C 1" 49559 A 1"
Pour béton et maçonnerie 43230 B 7/8" 49765 A 20 mm
Mamposteríayhormigón 49826 20 mm
Metal 64597 C 1" 49561 A 1"
Pourmétal 43232 B 7/8" 49768 A 20 mm
Metal 49824 20 mm
Ductile and Cast Iron 68421 B 1"
Pour fer et fonte 43231 B 7/8" 49560 A 1"
Hierro dúctil y forjado 49825 20 mm 49767 A 20 mm
Asphalt 03707 A 1" 03696 A 1"
Asphalte
Asfalto
DIAMOND WHEELS
ROUES-DIAMANT
RUEDASDEDIAMANTE
Premium Segmented Rim A 49753 A 1" A 04831 A 1"
Disquesegmentédepremièrequalité
Corona segmentadaperfeccionada
Standard Segmented Rim A 49751 A 1" A 49572 A 1"
Disquesegmentéstandard
Coronasegmentadaestandar
SAW BLADES
LAMESDESCIE
CUCHILLASDESIERRA
Carbide, Junkyard Dog™ 08831 1"
Carbure,JunkyardDog™
De carburo, Junkyard Dog™
REPLACEMENT ARM ASSEMBLIES (includes spaces for 1", 22mm 20mm wheel arbor
ENSEMBLESDEGUIDE-ROUEDERECHANGE(comprenddescalesd’épaisseurpourmandrindemeulede1'’,22mmet20mm).
REPUESTODEBRAZODELARUEDA(incluyendoarandelasparaarbolde1",22mmy20mm)
12" Wheel Arm w/1" Arbor ................................ A08337 A
Guide-roue12"a/mandrin1"
12" brazo de la rueda w/1" arbol
14" Wheel Arm w/1" Arbor ................................ A08338 A
Guide-roue14"a/mandrin1"
14" brazo de la rueda w/1" arbol
ADDITIONALACCESSORIES
Part No.
Dolly kit W/Depth Gage ..................................................................................... UT 05064
Plateau roulant avec jauge de profondeur
Conjunto de carro con reguladores de profundidad
Carry Case with Insert ..................................................................................... A 18009 A
Mallette de transport avec compartiment amovible
Caja para transporte con pieza de inserción
Wet Cut Kit ......................................................................................................... A 49649
Trousse pour coupe mouillée
“Wet Cut Kit”
Spark Arrestor Screen ...................................................................................... 98827
Écran pare-étincelles
Pantalla de apagachispas
WHEELS

10
NOTES