Honeywell RTH5100B User manual

INSTALLATION INSTRUCTIONS
® U.S. Registered Trademark
© 2004 Honeywell International Inc.
All Rights Reserved • Patents Pending
69-1716
RTH5100B
Non-programmable Thermostat
The RTH5100B Thermostat provides electronic control of 24 Vac single-
stage heating and cooling systems or 750 mV heating systems.
For assistance with your Honeywell product, please visit
www.honeywell.com/yourhome or call Honeywell Customer Care
toll free at 1-800-468-1502.
Read and Save these Instructions
START HERE

69-1716 2
Contents
Prepare for Installation..................................................3
Follow Important Instructions........................................5
Remove Old Thermostat...............................................6
Follow Special Instructions ...........................................7
Label Old Thermostat Wires.........................................10
Mount New Wallplate to Wall ........................................11
Connect Wires to New Wallplate ..................................15
Install Batteries .............................................................20
Attach New Thermostat to Wallplate.............................21
Configure Installer Setup ..............................................22
Customer Assistance....................................................28
Limited One-Year Warranty ..........................................29

3 69-1716
Step 1. Prepare for Installation
1. Check that the following items are included:
If any of the items shown above are missing, call
Honeywell Customer Care at 1-800-468-1502
before returning the thermostat to the store.
CoolOn
Setting
Cool
Inside
Fan
A uto Cool
System
PRESS
OPE RA TI N G
I
N ST RUC TIO N S
I N ST A A TIO N
C
A
U
TI
O N
l es l es
ww
w
X2
Y
WALLPLATE
THERMOSTAT
M22033
MOUNTING SCREWS (2)
AND WALL ANCHORS (2)
OPERATING INSTRUCTIONS
INSTALLATION INSTRUCTIONS
CAUTION CARD
WIRE LABELS

69-1716 4
Step 1. Prepare for Installation (Cont)
2. Check that you have everything required for
the installation:
• Two AAA alkaline batteries
• No. 2 Phillips screwdriver and standard pocket
screwdriver
• Drill
• Drill bit— use 3/16 in. for drywall; use 7/32 in.
for plaster
• Level (optional)
• Hammer
• Pencil
• Electrical tape

5 69-1716
Step 2. Follow Important Instructions
1. Do not connect the wires to the new thermostat
based on wire color because damage can occur to
the heating and/or cooling system.
These Installation Instructions explain later how to
use the enclosed wire labels to correctly mark the
wires connected to your old thermostat.
Step 3. Remove Old Thermostat
M22034
Y
G
RC
R
W
OLD THERMOSTAT
RED
WHITE
YELLOW
ORANGE
GREEN
DO NOT WIRE
NEW THERMOSTAT
BASED ON
WIRE COLOR.
!

69-1716 6
Step 3. Remove Old Thermostat
1. Turn off power at the heating and/or cooling system
or fuse/circuit breaker panel.
2. Remove the cover from the old thermostat.
3. Remove the old thermostat from the wall or
wallplate. Do not remove the wires.
MERCURY NOTICE
If you are replacing a thermostat that contains mercury in a
sealed tube, do not place your old thermostat in the trash.
Contact your local waste management authority for instructions
regarding recycling and the proper disposal of an old thermostat
containing mercury in a sealed tube.
Y
G
C
R
W
OL D T H E R M OST A T
.18
.2
.25 .3
.9
.7
.5
.4
L
O
N
G
E
R
THERMOSTAT
COVER
WALLPLATE
M22036

7 69-1716
Step 4. Follow Special Instructions
1. If you have C and/or C1 wire(s) connected to your
old thermostat, do not connect them to your new
thermostat.
2. Disconnect the C and/or C1 wire(s). Make sure
they do not touch each other or any other wires.
3. Wrap the bare end of each C and/or C1 wire(s)
with electrical tape.
Y
G
C
R
W
OL D T H E R M OST A T
WIRE HOLE
M22037
DO NOT CONNECT TO NEW THERMOSTAT
WIRE
SCREW
TERMINAL
LETTER
DESIGNATION

69-1716 8
Step 4. Follow Special Instructions (Cont)
4. Most installations have two to five wires connected
to the old thermostat. If six or more wires are
connected to your old thermostat (not counting
the C or C1 wires), do not continue the installation.
You may have purchased the wrong thermostat.
Visit www.honeywell.com/yourhome or call
Honeywell Customer Care at 1-800-468-1502
before returning the thermostat to the store.
Y1
G
W2
Y2
R
W1
OL D T H E R M OST A T
WIRE HOLE
M22038
SIX WIRES CONNECTED
WIRE
SCREW
TERMINAL
LETTER
DESIGNATION

9 69-1716
Step 4. Follow Special Instructions (Cont)
5. If you find any wires not connected to your old
thermostat, do not connect them to your new
thermostat.
6. Wrap the end of the wires that are not connected
with electrical tape.
Step 5. Label and Disconnect Wires from Old
Thermostat
Y
G
RC
R
OL D T H E R M OST A T
WIRE HOLE
WIRES NOT CONNECTED –
DO NOT CONNECT TO
NEW THERMOSTAT M22040
WIRE
SCREW TERMINAL
LETTER DESIGNATION
W

69-1716 10
Step 5. Label Old Thermostat Wires
1. As you disconnect each wire, use the enclosed wire
labels to wrap a wire label around each wire that
matches the letter designation. Do not allow the
wires to fall into the wall opening after the wires
are disconnected.
2. Remove any remaining parts of the old thermostat
from the wall.
When connecting the wires to the new
thermostat, refer to the wire labels. Do not
connect wires to your new thermostat based
on the color of the wire.
Y
G
RC
R
OL D T H E R M OST A T
WIRE HOLE
M22039
WIRE
SCREW
TERMINAL
LETTER
DESIGNATION
WIRE LABEL
W
W
G
Y
R
RC

11 69-1716
Step 6. Mount New Wallplate to Wall
1. Separate the wallplate from the thermostat as
shown.
THERMOSTAT
WALLPLATE
WIRE HOLE
M22042

69-1716 12
Step 6. Mount New Wallplate to Wall (Cont)
2. Pass the labeled wires through the wire hole on the
wallplate.
M22043
WALL OPENING
LABELED WIRES
WALLPLATE
G
W
NOT
USED
Y
R
RC
(O/B)
WIRE HOLE

13 69-1716
Step 6. Mount New Wallplate to Wall (Cont)
3. Position the wallplate on the wall with the arrow
pointing up. Level the wallplate (for appearance
only) and mark the two mounting holes with
a pencil.
M22044
MARK MOUNTING
HOLES (2)
WALLPLATE
PLACE LEVEL ON TABS
G
W
NOT
USED
Y
R
R
C
(O/B)
LEVEL

69-1716 14
Step 6. Mount New Wallplate to Wall (Cont)
4. Move the wallplate aside and drill holes at the
locations marked on the wall. Drill 3/16 in. holes
for drywall or 7/32 in. holes for plaster.
5. Tap the wall anchors into the drilled holes until even
with the wall surface.
6. Position the wallplate over the wall anchors.
7. Insert the mounting screws into the wall anchors.
Check leveling, if desired, and tighten the mounting
screws.
M22046
DRILLED HOLES (2)
WALL
ANCHORS (2)
MOUNTING
SCREWS (2)
WALLPLATE
G
W
NOT
USED
Y
R
R
C
(O/B)

15 69-1716
Step 7. Connect Wires to New Wallplate
1. Match the labeled wires to the letter designations
on the wallplate.
2. If wires are to be connected to both Rc and R,
loosen the Rc and R screw terminals and remove
the metal jumper.
3. If only one of the terminals, Rc or R, is to be
connected, leave metal jumper in place.
M22180
G
W/O/B
Y
R
RC
WALLPLATE
METAL JUMPER
G
O/B W
Y
R
RC
SCREW TERMINALS
TERMINAL BLOCK
LETTER
DESIGNATIONS
NOT
USED

69-1716 16
Step 7. Connect Wires to New Wallplate (Cont)
4. Loosen the screw terminals. Insert the labeled
wires into the holes on the right side of the terminal
block that match the letter designations. Tighten the
screw terminals.
5. If any of the labeled wires do not match the letter
designations, see next page for wire connections.
G
O/B W
Y
R
M22176
RC
G
W/O/B
Y
R
RC
WALLPLATE
SCREW TERMINALS
TERMINAL BLOCK
INSERT WIRE IN HOLE
LABELED WIRES
WIRE HOLE
LETTER
DESIGNATIONS
NOT
USED
RC
R
Y
W
G

17 69-1716
Step 7. Connect Wires to New Wallplate (Cont)
6. Compare letter designations on your old and new
thermostats.
Do not connect more than one wire to each
terminal. Be sure to read the notes referenced in
the numbered triangles above. These numbered
notes appear on the next page.
G
O/B W
NOT
USED
Y
R
RC
or R
New
Thermostat Possible letter designations on the labeled wires
M22055
Do Not Connect
RC
or RH, 4, V
R
or Y1, M
Y
or W1, H, O, B
W
or F
G
or X, B
C
1
2
2
3
4
1

69-1716 18
Step 7. Connect Wires to New Wallplate (Cont)
1
M22050
If wires will be connected to both RCand R on the new
thermostat, remove metal jumper between RCand R. Leave
metal jumper in place if only one of the terminals, RCor R, will
be connected on the new thermostat.
If wires were connected to both R and RH terminals on the old
thermostat, remove metal jumper between RCand R on the new
thermostat. Connect the old R to the new RC and the old RH to
the new R.
Do not connect both O and B when wiring to a heat pump.
Connect O to O/B W. Wrap the bare end of the B wire with
electrical tape and do not use.
Transformer common. Wrap the bare end of the wire with
electrical tape and do not use.
2
3
4
NOTES

19 69-1716
Step 7. Connect Wires to New Wallplate (Cont)
7. Push excess wire back into the wall opening.
Keep wires in the shaded area.
WALLPLATE
M22054
WALL OPENING
WIRE SHADED AREA
G
W
NOT
USED
Y
R
R
C
(O/B)

69-1716 20
Step 8. Install Batteries
1. Install two fresh AAA alkaline batteries on the back
of the thermostat as marked on the battery holder.
After the thermostat is mounted on the wallplate,
the thermostat does not require removal from
the wallplate to replace the batteries. Refer to
the enclosed Operating Instructions (69-1722)
for more information on the removable battery
holder.
BACK OF THERMOSTAT
M22056
BATTERY HOLDER
BATTERIES