hopf 6842 GPS User manual

_____________________________________________________________
Technical Manual
Slim Line System
Model 6842 GPS
ENGLISH
Version: 09.01
-
07.09.2009
_____________________________________________________________
Valid for Devices 6842 GPS with FIRMWARE Version: 09.xx
Industriefunkuhren

2 / 98 6842 GPS Slim Line System - V09.01
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•

INPORTANT NOTES
6842 GPS Slim Line System - V09.01 3 / 98
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
Version number (Firmware / Manual)
THE FIRST TWO DIGITS OF THE VERSION NUMBER OF THE TECHNICAL MANUAL AND
THE FIRST TWO DIGITS OF THE FIRMWARE VERSION MUST COMPLY WITH
EACH OTHER. THEY INDICATE THE FUNCTIONAL CORRELATION BETWEEN DEVICE AND
TECHNICAL MANUAL.
See chapter 3.3 Display after System Start/Reset (Firmware)
THE DIGITS AFTER THE POINT IN THE VERSION NUMBER INDICATE CORRECTIONS IN
THE FIRMWARE / MANUAL THAT ARE OF NO SIGNIFICANCE FOR THE FUNCTION.
Downloading Technical Manuals
All current manuals of our products are available free of charge via our homepage on the
Internet.
Homepage: http://www.hopf.com
E-mail: [email protected]
Symbols and Characters
Operational Reliability
Disregard may cause damages to persons or material.
Functionality
Disregard may impact function of system/device.
Information
Notes and Information.

SERVICE RELIABILITY
4 / 98 6842 GPS Slim Line System - V09.01
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
Safety regulations
The safety regulations and observance of the technical data serve to
ensure trouble-free operation of the device and protection of persons and
material. It is therefore of utmost importance to observe and compliance
with these regulations.
If these are not complied with, then no claims may be made under the
terms of the warranty. No liability will be assumed for any ensuing
damage.
Safety of the device
This device has been manufactured in accordance with the latest
technological standards and approved safety regulations
The device should only be put into operation by trained and qualified staff.
Care must be taken that all cable connections are laid and fixed in
position correctly. The device should only be operated with the voltage
supply indicated on the identification label.
The device should only be operated by qualified staff or employees who
have received specific instruction.
If a device must be opened for repair, this should only be carried out by
employees with appropriate qualifications or by
hopf
Elektronik GmbH.
Before a device is opened or a fuse is changed all power supplies must
be disconnected.
If there are reasons to believe that the operational safety can no longer be
guaranteed the device must be taken out of service and labelled
accordingly.
The safety may be impaired when the device does not operate properly or
if it is obviously damaged.
CE-Conformity
This device fulfils the requirements of the EU directive
89/336/EWG "Electromagnetic compatibility" and 73/23/EWG "Low
voltage equipment".
Therefore the device bears the CE identification marking
(CE = Communautés Européennes = European communities)
The CE indicates to the controlling bodies that the product complies with the requirements of
the EU directive - especially with regard to protection of health and safety for the operator
and the user - and may be released for sale within the common markets.

TABLE OF CONTENTS
6842 GPS Slim Line System - V09.01 5 / 98
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
Contents Page
1System Description: 6842 GPS Slim Line (1U) ............................................................ 9
1.1 System 6842 GPS Slim Line (1U) Design................................................................. 11
1.1.1 19" Module Rack (1U)........................................................................................................ 11
1.1.2 Display ............................................................................................................................... 12
1.1.3 Keypad ............................................................................................................................... 12
1.1.4 Status LEDs ....................................................................................................................... 12
1.1.5 System Bus 6000............................................................................................................... 13
1.1.6 Function Board Slots.......................................................................................................... 13
1.1.7 Temperature-controlled Forced Ventilation ....................................................................... 13
1.2 Quick Install............................................................................................................... 14
2Installation..................................................................................................................... 15
2.1 Installation of the 19" Rack........................................................................................ 15
2.2 Earthing..................................................................................................................... 15
2.3 AC Power Supply ...................................................................................................... 15
2.3.1 Safety and Warning Instructions ........................................................................................ 16
2.3.2 Power Supply Unit Specifications ...................................................................................... 16
2.3.3 Fusing ................................................................................................................................ 16
2.4 DC Power Supply (Option)........................................................................................ 17
2.4.1 Power Supply Unit Specifications ...................................................................................... 17
2.4.2 Fusing ................................................................................................................................ 17
2.4.3 Reverse Voltage Protection ............................................................................................... 17
2.5 Synchronization Source Connection (GPS) .............................................................. 18
2.6 COM0 / COM1 Serial Interfaces Connection ............................................................ 18
2.7 Error Relays Connection ........................................................................................... 18
2.8 DCF77 Antenna Simulation Connection (77.5kHz)................................................... 18
2.9 Function Boards Connection..................................................................................... 18
3Commissioning............................................................................................................. 19
3.1 General Procedure.................................................................................................... 19
3.2 Switching on the Operating Power Supply................................................................ 19
3.3 Display after System Start/Reset (Firmware)............................................................ 20
3.3.1 Standard Display without Valid Time ................................................................................. 20
3.3.2 Standard Display with Valid Time ...................................................................................... 20
3.4 Keypad Functions ..................................................................................................... 21
3.4.1 Keypad Layout ...................................................................................................................21
3.4.2 Key Assignment ................................................................................................................. 21
3.4.3 Keypad Inputs / Main Menu Activation............................................................................... 22
3.5 Initialization ............................................................................................................... 22
4System Parameterization and Operation.................................................................... 23
4.1 Menu Structure.......................................................................................................... 23
4.1.1 SET Menu – Basic Settings System 6842 ......................................................................... 25
4.1.1.1 Input Time / Date ........................................................................................................................ 25
4.1.1.2 Input Local Time to UTC Time Offset (Time Zone) ..................................................................... 26
4.1.1.3 Input ST/WT Changeover Points of Time ................................................................................... 26
4.1.1.4 Input Position .............................................................................................................................. 28
4.1.1.5 Serial Interface Parameters ........................................................................................................ 29

TABLE OF CONTENTS
6 / 98 6842 GPS Slim Line System - V09.01
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
4.1.1.5.1 Selection Frames for COM0 Serial Interface Parameters 29
4.1.1.5.2 Selection Frames for COM1 Serial Interface Parameters 29
4.1.1.5.3 Selection Frames for Optical Interface Parameters 29
4.1.1.6 LAN Board Parameters (Option)................................................................................................. 30
4.1.1.6.1 Selection Frames for LAN Board 1 Parameters 30
4.1.1.6.2 Selection Frames for LAN Board 2 Parameters 30
4.1.1.7 Frequency Output (Option) ......................................................................................................... 31
4.1.1.8 Status and Pulse Output............................................................................................................. 31
4.1.1.9 Selection of the Display and DCF77 Simulation Time Base ....................................................... 32
4.1.1.10 System Status Byte .................................................................................................................... 32
4.1.1.11 Key-Word Function for Keypad................................................................................................... 33
4.1.1.12 Fail-safe Storage of the Input Data .............................................................................................34
4.1.2 SHOW Menu - Display of the System 6842 Base Settings ............................................... 35
4.1.2.1 Time Offset ................................................................................................................................. 35
4.1.2.2 ST/WT Changeover Points of Time ............................................................................................ 35
4.1.2.3 Position....................................................................................................................................... 36
4.1.2.4 Satellite Values (GPS) ................................................................................................................ 37
4.1.2.5 Serial Interface Parameters ........................................................................................................ 38
4.1.2.5.1 Display Frames for the COM0 Serial Interface Parameters 38
4.1.2.5.2 Display Frames for the COM1 Serial Interface Parameters 38
4.1.2.5.3 Display Frames for the Optical Interface 38
4.1.2.6 LAN Board Parameters (Option)................................................................................................. 39
4.1.2.6.1 Display Frames for LAN Board 1 Parameters 39
4.1.2.6.2 Display Frames for LAN Board 2 Parameters 39
4.1.2.7 Frequency Output (Option) ......................................................................................................... 40
4.1.2.8 Status and Pulse Output............................................................................................................. 40
4.1.2.9 System Status Byte .................................................................................................................... 40
4.1.2.10 Error Byte.................................................................................................................................... 41
4.1.3 S.CLOCK Menu - Back-up Clock Control with Function Board 7406 ................................ 41
4.1.4 INI Menu - System 6842 Extended Settings/Functions ..................................................... 42
4.1.4.1 Delayed Sync. Status Change .................................................................................................... 42
4.1.4.2 Delayed DCF77 Simulation and DCF77 Pulse Switch-off........................................................... 43
4.1.4.3 DCF77 Pulse Width .................................................................................................................... 44
4.1.4.4 3D / Position-fix GPS Reception and Synchronization Mode...................................................... 45
4.1.4.5 Program Reset............................................................................................................................ 46
4.1.4.6 Master Reset .............................................................................................................................. 46
5COM0 / COM1 Serial Interfaces ................................................................................... 47
5.1 Configuration of the Serial Interfaces........................................................................ 47
5.1.1 Serial Transmission Parameters........................................................................................ 47
5.1.2 Configuration of the Data String (Mode Byte).................................................................... 49
5.1.2.1 Mode Byte 1 / Bit7 - Local Time or UTC in the Serial Output...................................................... 49
5.1.2.2 Mode Byte 1 / Bit 6 - Serial Output Second Forerun................................................................... 50
5.1.2.3 Mode Byte 1 / Bit 5 - Bit 5 currently no function .......................................................................... 50
5.1.2.4 Mode Byte 1 / Bit 4 - Last Control Character at Second Change (On-Time Mark)..................... 50
5.1.2.5 Mode Byte 1 / Bit 3 - Reverse Control Characters CR and LF.................................................... 50
5.1.2.6 Mode Byte 1 / Bit 2 - Delayed Transmission............................................................................... 50
5.1.2.7 Mode Byte 1 / Bit1-Bit0 - Data String Transmission Point of Time.............................................. 51
5.1.2.8 Mode Byte 2 / Bit7-Bit3: Non-assigned Bits ................................................................................ 51
5.1.2.9 Mode Byte 2 / Bit2-Bit0 - Data String Selection .......................................................................... 51
5.1.3 Serial Transmission Data Format ...................................................................................... 52
5.1.4 Serial Data String Request ................................................................................................ 52
5.1.4.1 Serial Requests with ASCII Characters (
hopf
Standard and
hopf
2000) ............................... 52
5.2 Data String Transmission Points of Time.................................................................. 53
5.3 Data Strings .............................................................................................................. 54
5.3.1 General Information about Data Output of Board 6842 GPS ............................................ 54
5.3.2
hopf
Standard String (6021)............................................................................................. 55
5.3.2.1 Specified Settings ....................................................................................................................... 55
5.3.2.2 Structure ..................................................................................................................................... 55
5.3.2.3 Status.......................................................................................................................................... 55
5.3.2.4 Example...................................................................................................................................... 56
5.3.3 NTP (Network Time Protocol) ............................................................................................ 57

TABLE OF CONTENTS
6842 GPS Slim Line System - V09.01 7 / 98
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
5.3.3.1 Specified Settings ....................................................................................................................... 57
5.3.3.2 Structure ..................................................................................................................................... 57
5.3.3.3 Status.......................................................................................................................................... 57
5.3.3.4 Example...................................................................................................................................... 57
5.3.4 SINEC H1........................................................................................................................... 58
5.3.4.1 Specified Settings ....................................................................................................................... 58
5.3.4.2 Structure ..................................................................................................................................... 58
5.3.4.3 Status.......................................................................................................................................... 59
5.3.4.4 Example...................................................................................................................................... 59
5.3.5
hopf
2000 - 4 Digit Year Output........................................................................................ 60
5.3.5.1 Specified Settings ....................................................................................................................... 60
5.3.5.2 Structure ..................................................................................................................................... 60
5.3.5.3 Status.......................................................................................................................................... 61
5.3.5.4 Example...................................................................................................................................... 61
5.3.6 T-String .............................................................................................................................. 62
5.3.6.1 Specified Settings ....................................................................................................................... 62
5.3.6.2 Structure ..................................................................................................................................... 62
5.3.6.3 Status.......................................................................................................................................... 62
5.3.6.4 Example...................................................................................................................................... 62
5.3.7
hopf
Master/Slave-String.................................................................................................. 63
5.3.7.1 Specified Settings ....................................................................................................................... 63
5.3.7.2 Structure ..................................................................................................................................... 64
5.3.7.3 Status.......................................................................................................................................... 65
5.3.7.4 Example...................................................................................................................................... 65
5.3.8 IBM Sysplex Timer Model 1+2 ........................................................................................... 66
5.3.8.1 Specified Settings ....................................................................................................................... 66
5.3.8.2 Structure ..................................................................................................................................... 66
5.3.8.3 Status.......................................................................................................................................... 67
5.3.8.4 Example...................................................................................................................................... 67
5.3.9 SINEC H1 Extended .......................................................................................................... 68
5.3.9.1 Specified Settings ....................................................................................................................... 68
5.3.9.2 Structure ..................................................................................................................................... 68
5.3.9.3 Status.......................................................................................................................................... 69
5.3.9.4 Example...................................................................................................................................... 69
5.3.10 NMEA - GPRMC ................................................................................................................ 70
5.3.10.1 Specified Settings ....................................................................................................................... 70
5.3.10.2 Structure ..................................................................................................................................... 71
5.3.10.3 Status.......................................................................................................................................... 72
5.3.10.4 Example...................................................................................................................................... 72
5.3.11 TimeServ for Windows NT PCs ......................................................................................... 73
5.3.11.1 Specified Settings ....................................................................................................................... 73
5.3.11.2 Structure ..................................................................................................................................... 73
5.3.11.3 Status.......................................................................................................................................... 73
5.3.11.4 Example...................................................................................................................................... 73
5.3.12 Data String ALOHA............................................................................................................ 74
5.3.12.1 Specified Settings ....................................................................................................................... 74
5.3.12.2 Structure ..................................................................................................................................... 74
5.3.12.3 Status.......................................................................................................................................... 74
5.3.12.4 Example...................................................................................................................................... 74
5.3.13 SAT 1703 Time String........................................................................................................ 75
5.3.13.1 Specified Settings ....................................................................................................................... 75
5.3.13.2 Structure ..................................................................................................................................... 75
5.3.13.3 Status.......................................................................................................................................... 76
5.3.12.5 Example...................................................................................................................................... 76
6Function Boards ........................................................................................................... 77
6.1 General ..................................................................................................................... 77
6.2 Function Boards for the System 6842 GPS Slim Line (1U) – Summary ................... 78
6.3 Exchanging a Function Board ................................................................................... 79
6.4 Installation of an Additional Function Board.............................................................. 79
6.5 Removing Function Boards....................................................................................... 80

TABLE OF CONTENTS
8 / 98 6842 GPS Slim Line System - V09.01
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
7System Indicators / Fault Analysis / Troubleshooting .............................................. 81
7.1 Status and Fault Indicators ....................................................................................... 81
7.1.1 Status LEDs ....................................................................................................................... 81
7.1.1.1 "Power ON" LED......................................................................................................................... 81
7.1.1.2 "Sync. Status" LEDs ................................................................................................................... 81
7.1.2 LCD-Display ....................................................................................................................... 81
7.1.2.1 System Status on the Display ..................................................................................................... 81
7.1.2.2 Number of Satellites ................................................................................................................... 81
7.1.2.3 Position Display .......................................................................................................................... 81
7.1.2.4 Error Byte Display....................................................................................................................... 82
7.1.3 Error Relays ....................................................................................................................... 82
7.1.3.1 "Power" Relay............................................................................................................................. 82
7.1.3.2 "Sync" Relay ............................................................................................................................... 82
7.1.4 Send LED........................................................................................................................... 82
7.1.5 Auto-Reset Logic (System Bus)......................................................................................... 82
7.1.6 Serial Output of Data Telegrams ....................................................................................... 83
7.2 Error Patterns............................................................................................................ 83
7.2.1 Complete Failure................................................................................................................83
7.2.2 Power LED "ON" – No Display and No Output.................................................................. 84
7.2.3 Power LED "ON" – No Display but Valid Signal Output .................................................... 84
7.2.4 Power LED "ON" – Cyclical Flickering of the Displays ...................................................... 84
7.2.5 No GPS Reception / No Synchronization .......................................................................... 85
7.2.6 No DCF77 Antenna Simulation / DCF77 Pulse ................................................................. 86
7.2.7 No or Incorrect Serial Output ............................................................................................. 86
7.2.8 Incorrect Time Output ........................................................................................................ 87
7.2.9 No ST/WT Changeover...................................................................................................... 87
7.2.10 Output and Function Errors of Individual Function Boards................................................ 87
7.3 Support from the
hopf
Company ............................................................................. 88
8Maintenance / Care ....................................................................................................... 89
8.1 General Guidelines for Cleaning ............................................................................... 89
8.2 Cleaning the Housing................................................................................................ 89
8.3 Cleaning the Display and Keypad ............................................................................. 89
9Technical Data System 6842 GPS Slim Line (1U) ...................................................... 90
10 System Drawing............................................................................................................ 93
11 Appendix ....................................................................................................................... 94
11.1 GPS (Global Positioning System) ............................................................................. 94
11.2 DCF77 (German Long-Wave Transmitter Frankfurt 77.5kHz) .................................. 95
11.2.1 DCF77 General .................................................................................................................. 95
11.2.1.1 DCF77 Signal Structure.............................................................................................................. 95
11.2.1.2 Advantages and Disadvantages DCF77..................................................................................... 97
11.2.2 DCF77 Generation by
hopf
Clocks................................................................................... 97
11.2.2.1 DCF77 Signal Simulation............................................................................................................ 97
11.2.2.2 DCF77 Pulse (1Hz)..................................................................................................................... 97
12 Glossary ........................................................................................................................98

SYSTEM DESCRIPTION: 6842 GPS SLIM LINE (1U)
6842 GPS Slim Line System - V09.01 9 / 98
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
1 System Description: 6842 GPS Slim Line (1U)
The proven and tested
hopf
System 6842 GPS has been integrated into an 1U/84HP
housing (U = height unit) in the Slim Line version, which is geared to meet today’s computer
and network technology requirements. In this way, the wide functionality range of the 3U
housing designs is maintained in spite of the reduction in size. In addition, status LEDs to the
front and rear and status (error) relays provide information about the equipment’s operating
condition.
The full modularity of the System 6842 GPS is available in the 1U design. This allows tailor-
made solutions to be realized with the System 6842 GPS. The System can be extended
using Function Boards which can be added by the customer. In this way, functionality can be
easily upgraded on site at low cost. Function Boards can also be exchanged directly on site.
A high degree of flexibility and availability is achieved combined with high reliability and
complete freedom from maintenance.
A variety of Function Boards is available to cover almost every requirement, from the simple
pulse output to the NTP time server.
The Slim Line version of the
hopf
System 6842 GPS will further complement the innovative
product range of
hopf
Elektronik GmbH.

SYSTEM DESCRIPTION: 6842 GPS SLIM LINE (1U)
10 / 98 6842 GPS Slim Line System - V09.01
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
Some of the System’s base functions:
• Synchronization is possible with one satellite only
• 1U sheet steel housing with robust aluminium front panel
• Simple operation via keypad and LCD-display on the front panel
• All cable connections on the rear side
• Status LEDs on both front and rear sides
• Status output via two relays (dry contacts) for power and synchronization
• Wide voltage input range 100-240V AC - for worldwide application
• DC Power Supply (Option)
• Housing with additional earth screw for cables up to 16mm²
• Active cooling by two temperature-controlled fans
• Power input with mains switch compliant with IEC/EN 60320-1/C14
and EMI network noise filter
• Prepared for retrofitting of Function Boards by the customer
• Up to two independent NTP time servers can be implemented on one System
• Two independent serial interfaces (each in RS232 and RS422 format)
• High freewheel accuracy due to GPS-supported control of the internal quartz base
• DCF77 antenna simulation (77.5kHz) for the synchronization of an additional DCF77
clock system
• Potential isolation of the GPS antenna circuit
• Completely maintenance-free System
• SyncOFF timer (reception failure bypassing) for error message-free operation even in
difficult reception conditions
• Redundant multiple synchronization signal verification for error-free and leap-free
signal evaluation
• Maintenance-free buffered back-up clock for three days
Extension options
• Customer-specific system adaptations for "tailor-made" project solutions.

SYSTEM DESCRIPTION: 6842 GPS SLIM LINE (1U)
6842 GPS Slim Line System - V09.01 11 / 98
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
1.1 System 6842 GPS Slim Line (1U) Design
The system can be individually configured for various applications due to its partly modular
design and can be easily upgraded or converted to suit changes in the application
conditions.
1.1.1 19" Module Rack (1U)
The base system consists of the following:
• 1/1 19" module rack 1U/84HP (Slim Line)
• Wide-ranging power supply unit from 100-240V AC / 40VA (47-63Hz)
Other input voltages available
• Voltage input with mains switch and line filter
• Connection for protection earth (PE) cables up to 16mm²
• System front panel with LCD-Display (2x16), keypad (20 keys) and status LEDs
System front panel:
System 6842
GPS Clock
Ser. No.: 6842099999
0456
123
789
W
YE
N
S
BREAK
ENTER
BACKSPACE
SYNC. STATUS POWER
ON OFF ON
• Control Board 6842 for:
o Synchronization signal reception and evaluation
o Keypad control
o Display control
o System bus control
o Time distribution in the system
• Two independent serial interfaces
• DCF77 antenna simulation (77.5kHz) via BNC socket
• System bus with two expansion slots
System rear side / connection side:
I O
Bus Bridge Board
(For Replacement by Function Board)
Bus Bridge Board
(For Replacement by Function Board)
COM0 COM1 Error Relays
Antenna
DCF-Sim
(77.5kHz)
Send
Power
Sync.

SYSTEM DESCRIPTION: 6842 GPS SLIM LINE (1U)
12 / 98 6842 GPS Slim Line System - V09.01
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
1.1.2 Display
The display consists of a two-line LCD-Display (Liquid Crystal Display) with 2x16 characters
and back-lighting.
The lighting is activated by pressing a key and switches off automatically
after approx. 4 minutes with no action required on the keypad.
For a description of the display functions please see Chapter 4 System Parameterization
and Operation.
1.1.3 Keypad
The alphanumeric keypad with 20 keys provides menu-driven operation of the clock system.
For keypad operation please see Chapter 3.4 Keypad Functions.
1.1.4 Status LEDs
The System has status LEDs on both the front and rear sides. These allow the System
status to be recognized in the installed condition in the control panel, whilst operating via the
front panel as well as whilst checking the cabling on the rear side of the System.
The LEDs indicate the following System conditions:
POWER
ON
Power
Power
(green)
ON The System is in operation
OFF The System is out of operation
(for example, it is switched off, defective or
the power supply has failed)
Front side Rear side
Sync.
(red)
ON The system is not currently synchronized
by GPS
SYNC. STATUS
ON OFF
Sync.
Sync.
(green)
ON The system is currently synchronized by
GPS or the status delay is active

SYSTEM DESCRIPTION: 6842 GPS SLIM LINE (1U)
6842 GPS Slim Line System - V09.01 13 / 98
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
1.1.5 System Bus 6000
The System Bus, consisting of the Bus Board with VG ledges, via which the Control Board
6842 and the Function Boards are connected, can be found in the System 6842.
The System Bus serves to provide:
• Distribution of the time information
• Communication between Control Board 6842 and the Function Boards
• Transmission of the regulated second pulse (PPS). This serves to synchronize the
data output of the implemented Function Boards
• Distribution of the regulated DCF77 pulse (generated by the Control Board 6842)
• Circular auto-reset circuit for ongoing verification of the System Bus Function Boards
to be found in the System
• Power supply for the installed boards
Each active Function Board (transmit and receive) which is linked to the System Bus has a
SEND LED. This LED signals which of the Function Boards is active on the System Bus.
Function Boards which only receive data from the System Bus do not have a SEND LED.
1.1.6 Function Board Slots
Up to two Function Boards can be implemented in the System 6842 GPS Slim Line (1U).
As a basic principle, the slot can be freely selected for each 'Function Board' / 'System Bus
Function Board'.
Exceptions of the slot selection can be found in Chapter 6 Function Boards
Only boards that have been adapted for the 1U Slim Line System can be used in these slots.
Slots that have been prepared for special functions are identified with the letters "A" and
"B".
1.1.7 Temperature-controlled Forced Ventilation
The clock system has two temperature-controlled fans to prevent the operating temperature
rising above the allowed limit as a result of thermal coupling with equipment mounted in the
control panel.
These fans are mounted on the side ventilation apertures and switch in when the
temperature in the equipment reaches approx. 45°C.
The ventilation apertures on the left and right hand sides must not be
covered. Otherwise, active ventilation is ineffective and inadequate
convection and/or thermal coupling with surrounding equipment may cause
the temperature to rise above the equipment’s maximum permissible
operating temperature.

SYSTEM DESCRIPTION: 6842 GPS SLIM LINE (1U)
14 / 98 6842 GPS Slim Line System - V09.01
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
1.2 Quick Install
• Earthing System / connect power supply
• Connect GPS antenna
• Switch on power supply
• Input local time and date
• Input time offset
• Input position
• Input changeover point of time S ÖD
• Input changeover point of time D ÖS
• Wait for minute change
• Trigger program reset
• Check for correct acquisition of the time offset using the SHOW function
• Check for correct acquisition of the position using the SHOW function
• Check for correct acquisition of the changeover point of time S ÖD using the
SHOW function
• Check for correct acquisition of the changeover point of time D ÖS using the
SHOW function
• Trigger master reset
The equipment should be synchronous within less than 30 minutes.
This can be checked by means of the:
• LCD-Display
• Status LEDs
• Error relays

INSTALLATION
6842 GPS Slim Line System - V09.01 15 / 98
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
2 Installation
The following describes the installation of the System hardware.
2.1 Installation of the 19" Rack
The following steps are to be carried out:
• Place the rack in the control panel and fix to the mounting brackets on the front
side of the rack using 4 screws.
The side ventilation apertures on the right and left hand sides must not be
covered. Otherwise active ventilation will not be effective and lack of
convection and / or thermal coupling with surrounding equipment may give
rise to an excessive equipment operating temperature.
• Ensure that there is sufficient space between the connection side of the rack and
the control panel to allow for the connection of cables to the System.
2.2 Earthing
The System 6842 GPS Slim Line (1U) is usually earthed via the PE cable of the power
supply.
An additional earth cable for surge protection purposes can be connected by means of the
earth screw located on the rear side of the System housing.
2.3 AC Power Supply
The Systems’ standard AC power supply unit is described here. However, the connection
data on the nameplate of the respective unit is always applicable.
Attention should be paid to the following when connecting the power supply:
• Correct voltage type (AC or DC)
• Voltage level
The power feed is via an input connector with mains power switch and EMI filter compliant
with IEC/EN 60320-1/C14
I O
• Check that the mains power switch is in position " 0 " (= off).
• Plug the input connector into the System’s mains power inlet.
• Connect the input connector to the mains power supply and
switch the line circuit breaker on.
The System 6842 can be damaged if incorrect voltage is connected.

INSTALLATION
16 / 98 6842 GPS Slim Line System - V09.01
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
2.3.1 Safety and Warning Instructions
Please read these instructions fully in order to guarantee safe operation of the equipment
and to be able to use all the functions.
Caution: Never work on an open unit with live power supply! Danger to life!
The System 6842 GPS Slim Line is an installation device. Installation and commissioning
may only be carried out by suitably qualified specialist personnel. In doing so the respective
country-specific specifications must be observed (e.g. VDE, DIN).
Before commissioning ensure that:
• The power supply has been connected correctly and electrical shock protection is in
place
• The earth wire is connected
• All supply cables are correctly sized and fused
• All output cables are suitably sized or specially fused for the max. output current of
the equipment
• Sufficient convection is guaranteed
The equipment contains life-threatening components and a high level of stored energy.
2.3.2 Power Supply Unit Specifications
All AC power supply specifications are contained in Chapter 9 Technical Data System
6842 GPS Slim Line (1U).
2.3.3 Fusing
Pay attention to the correct fusing of the power supply when connecting the System 6842
GPS Slim Line (1U)
The corresponding performance data can be taken from the equipment nameplate. The
System 6842 GPS Slim Line (1U) is currently fitted with a power supply unit with a power
consumption of max. 40VA.
If the internal fuse (device protection) trips it is highly probable that the
equipment is faulty. In this case the device should be checked in the
factory.

INSTALLATION
6842 GPS Slim Line System - V09.01 17 / 98
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
2.4 DC Power Supply (Option)
Ensure that the external power supply is switched off. When connecting the
supply cable make sure that the polarity is correct and the equipment is
earthed.
• The cable of the power supply is connected using a 2-pole plug
connector with additional earth connection and interlocked with
the System 6842 GPS Slim Line (1U):
+Vin: Positive pole (contact 1)
–Vin: Negative pole (contact 2)
PE: Earth
The System 6842 can be damaged if incorrect voltage is connected.
Earthing:
By default the minus pole (-Vin) and earthing (PE) are connected
system-sided.
2.4.1 Power Supply Unit Specifications
All DC power supply specifications are contained in Chapter 9 Technical Data System
6842 GPS Slim Line (1U).
2.4.2 Fusing
Pay attention to the correct fusing of the power supply when connecting the System 6842
GPS Slim Line (1U).
The corresponding performance data can be taken from the equipment nameplate. The
System 6842 GPS Slim Line (1U) is currently fitted with a power supply unit with a power
consumption of max. 40VA.
If the internal fuse (device protection) trips it is highly probable that the
equipment is faulty. In this case the device should be checked in the
factory.
2.4.3 Reverse Voltage Protection
The version of System 6842 GPS Slim Line (1U) with DC supply has reverse voltage
protection. This protection prevents damage to the equipment due to an incorrectly
connected DC power supply.
Protection is effected by means of a self-resetting fuse. In the case of reverse polarity, it is
necessary to switch the equipment off for approx. 20 seconds after this fuse has tripped. The
power supply can then be connected with the correct polarity.

INSTALLATION
18 / 98 6842 GPS Slim Line System - V09.01
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
2.5 Synchronization Source Connection (GPS)
The GPS antenna equipment coaxial cable is connected to the BNC socket marked
"Antenna" on the rear side of the System. More detailed specifications for the installation of
the antenna equipment, such as cable lengths and types, can be found in the manual
"Antenna Equipment GPS".
2.6 COM0 / COM1 Serial Interfaces Connection
The serial interfaces are assigned as follows:
SUB-D connector
9 pin
COM0
Pin Assignment
1
2 RxD RS232
3 TxD RS232
4
5 GND
6 +TxD RS422 (high active)
7 -TxD RS422 (low active)
8 +RxD RS422 (high active)
9 -RxD RS422 (low active)
SUB-D connector
9 pin
COM1
Pin Assignment
1
2 RxD RS232
3 TxD RS232
4
5 GND
6 +TxD RS422 (high active)
7 -TxD RS422 (low active)
8 +RxD RS422 (high active)
9 -RxD RS422 (low active)
2.7 Error Relays Connection
SUB-D connector
9 pin
Error Relays
Pin Assignment
1
2 PWR - REL2 Common contact (c)
3 PWR - REL2 Normally open contact (no)
4
5 GND
6 PWR - REL2 Normally closed contact(nc)
7 SYNC - REL1 Normally closed contact (nc)
8 SYNC - REL1 Common contact (c)
9 SYNC - REL1 Normally open contact (no)
PWR = Power / Operation – SYNC = Synchronous
2.8 DCF77 Antenna Simulation Connection (77.5kHz)
The antenna cable of the DCF77 System to be synchronized is connected to the System’s
BNC socket marked "DCF-Sim". A type RG59 coaxial cable is recommended as standard
for the connection between
hopf
Systems.
2.9 Function Boards Connection
The necessary steps to connect the Function Boards should be consulted in the respective
technical specifications of the Function Boards present in the system.

COMMISSIONING
6842 GPS Slim Line System - V09.01 19 / 98
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
3 Commissioning
This chapter describes the commissioning of the system 6842.
3.1 General Procedure
The commissioning procedure is as follows:
• Check the cabling:
o Earth
o Power supply
o GPS antenna equipment
o COM0 / COM1 serial interfaces
o DCF77 antenna simulation (77.5kHz)
o Error relays
o Function Boards
• Isolate all plug connections to the output interfaces and Function Boards
(recommended)
• GPS antenna equipment connection to remain in place
• Switch on System 6842
• Power LEDs light up on front and rear sides
• The start frame appears on the display (for approx. 3 seconds)
• Execute all parameter settings via the SET menu
and also via the INI and S.CLOCK menus when necessary
• Check for successful synchronization of the System 6842
• Commission the Function Boards (where present):
o Set the Function Board(s) parameters
o Re-establish the plug connections
o Check that the connected equipment is receiving the time correctly
3.2 Switching on the Operating Power Supply
AC power supply:
I O
Put the mains power switch into position " I" (on).
The System 6842 GPS Slim Line (1U) runs and the firmware version
and programming date are shown on the display
(see Chapter 3.3 Display after System Start/Reset (Firmware)).
DC power supply:
Switch on external power supply source.
The System 6842 GPS Slim Line (1U) runs and the firmware version
and programming date are shown on the display
(see Chapter 3.3 Display after System Start/Reset (Firmware)).
The Power Status LED and the red Sync LED light up on the front and rear sides for both
types of power supply.

COMMISSIONING
20 / 98 6842 GPS Slim Line System - V09.01
hopf
Elektronik GmbH
Nottebohmstr. 41
•
D-58511 Lüdenscheid
•
Tel.: +49 (0)2351 9386-86
•
Fax: +49 (0)2351 9386-93
•
Internet: http://www.hopf.com
•
3.3 Display after System Start/Reset (Firmware)
The following start frame appears on the 2x16 digit LCD-Display for approx. 3 seconds after
switch-on or reset:
V E R S I O N 0 6 . 0 0 ÖControl Board 6842 firmware
2 2 / M A Y / 2 0 0 6 ÖFirmware programming date
3.3.1 Standard Display without Valid Time
The following frame (with incremental seconds) appears on the display on first
commissioning or a longer time without voltage condition and loss of backup clock
information:
L T : 0 0 . 0 0 . 0 1 - - -
- - 0 0 / - - - / 2 0 0 0
After a voltage failure of less than 3 days the display starts up with the
internal back-up clock information, provided that time information was
previously available.
3.3.2 Standard Display with Valid Time
Sample frame for the standard display after system start with valid back-up clock information
or following manual input of the time information:
L T : 1 4 : 5 6 : 2 7 S - C
T U 0 3 / A U G / 2 0 0 4
The meaning of the individual items is as follows:
LT : 08:45:48 On adjustment: show local time on the display.
UT : 06:45:48 On adjustment: show UTC time on the display.
MO - TU - WE - TH -
FR - SA - SU
Display of the weekday in abbreviated form:
corresponds to MONDAY – SUNDAY
12/JUL/2004 Display of the date: Day / Month abbreviation / Year
Status display:
Position 1: X-- "D"
"S"
For summer time (Daylight-saving time)
For winter time (Standard time)
Position 2: -X-
"A"
"−"
Announcement of ST/WT changeover (summer time/ winter
time changeover) to another time zone. This announcement
takes place approx. 1 hour before the time zone change or
Announcement of a leap second. This information takes place
approx. 1 hour before the insertion of the leap second.
Position 3: --X "C"
"r"
"R"
Display of the internal status of the clock system:
"C" = Clock system is running in quartz operation (C=Crystal)
"r" = Clock system is synchronized with GPS
without internal quartz base control
"R" = Clock system is synchronized with GPS
with internal quartz base control (R=Radio)
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