hopf FG8101G01 Guide

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FG8101G01
Technical Documentation

FG8101G01
Technical Documentation
Page 2 of 49 Version: 01.02; Date: 18.11.2022
1Table of Contents
1Table of Contents...........................................................2
2 List of Figures.................................................................5
3 Change History...............................................................5
4 Preliminary Remarks......................................................6
4.1 Conformity data........................................................................... 7
4.2 Signal words for warnings........................................................... 8
5 Safety instructions..........................................................9
5.1 Intended Use............................................................................. 10
6 Device description........................................................11
6.1 Extension board positions......................................................... 12
6.2 PSU - Power Supply Unit.......................................................... 13
6.3 MC - Management Controller Board......................................... 13
6.4 TDC - Time Domain Controller Board....................................... 13
6.5 SP - Service Provider................................................................ 13
6.6 Minimal configuration of a FG8101G01..................................... 14
6.7 Front cover................................................................................ 14
6.7.1 LEDs..................................................................................................... 15
6.7.2 Button................................................................................................... 15
6.7.3 Display.................................................................................................. 15
7 System mounting FG8101G01.....................................18

FG8101G01
Technical Documentation
Page 3 of 49 Version: 01.02; Date: 18.11.2022
8 Connection of the supply and data lines.......................19
9 Extension boards..........................................................20
9.1 Mounting of extension boards................................................... 20
9.2 Dismounting of extension boards.............................................. 22
9.3 Supported extension boards..................................................... 23
9.3.1 FG8901P01 - PSU 85-264VAC / 125-250VDC.................................... 23
9.3.1.1 Connection..............................................................................................23
9.3.1.2 Status LEDs of extension boards ............................................................24
9.3.2 FG8901P02 - PSU 18-36VDC ............................................................. 25
9.3.2.1 Connection..............................................................................................25
9.3.2.2 Status LEDs of extension boards ............................................................26
9.3.3 FG8901P03 - PSU 36-76VDC ............................................................. 27
9.3.3.1 Connection..............................................................................................27
9.3.3.2 Status LEDs of extension boards ............................................................28
9.3.4 FG8901P04 - PSU 60-160VDC ........................................................... 29
9.3.4.1 Connection..............................................................................................29
9.3.4.2 Status LEDs of extension boards ............................................................30
9.3.5 FG8702G01 - MC, TDC und SP functionality ...................................... 31
9.3.5.1 Status LEDs of extension boards ............................................................32
9.3.6 FG8702G02 - MC, TDC und SP functionality ...................................... 33
9.3.6.1 Status LEDs of extension boards ............................................................34
9.3.7 FG8702G03 - MC, TDC und SP functionality ...................................... 35
9.3.7.1 Status LEDs of extension boards ............................................................36
9.3.8 FG8801N02 - SP functionality.............................................................. 37
9.3.8.1 Status LEDs of extension boards ............................................................37

FG8101G01
Technical Documentation
Page 4 of 49 Version: 01.02; Date: 18.11.2022
10 Commissioning...........................................................38
11 Maintenance...............................................................39
12 Troubleshooting..........................................................39
12.1 Procedure ............................................................................... 39
13 Repair.........................................................................40
13.1 Fan replacement..................................................................... 41
14 Technical Specifications.............................................44

FG8101G01
Technical Documentation
Page 5 of 49 Version: 01.02; Date: 18.11.2022
2List of Figures
Figure 1........................................................................................................................................................ 12
Figure 2........................................................................................................................................................ 14
Figure 3........................................................................................................................................................ 18
Figure 4........................................................................................................................................................ 20
Figure 5........................................................................................................................................................ 20
Figure 6........................................................................................................................................................ 21
Figure 7........................................................................................................................................................ 23
Figure 8........................................................................................................................................................ 25
Figure 9........................................................................................................................................................ 27
Figure 10...................................................................................................................................................... 29
Figure 11...................................................................................................................................................... 31
Figure 12...................................................................................................................................................... 33
Figure 13...................................................................................................................................................... 35
Figure 14...................................................................................................................................................... 37
Figure 15...................................................................................................................................................... 41
Figure 16...................................................................................................................................................... 42
Figure 17...................................................................................................................................................... 43
3Change History
Version
Date
Editor
Change Description
01.00
23.09.2021
POM
Creating Document
01.01
28.01.2022
POD
Revision of the safety instructions
01.03
14.11.2022
POM
Formatting revised; Added new extension boards

FG8101G01
Technical Documentation
Page 6 of 49 Version: 01.02; Date: 18.11.2022
4Preliminary Remarks
This document describes the functions, operation, mounting and commissioning of the
FG8101G01 product, as well as the hot-plug extension boards that can be used.
WARNING
Read the instructions completely. This will help you to
avoid hazards and errors.
The product information contains important information
on the intended use, installation and start-up.
Keep the product information in a suitable place where
it can be accessed for maintenance and repair.

FG8101G01
Technical Documentation
Page 7 of 49 Version: 01.02; Date: 18.11.2022
4.1 Conformity data
CE conformity
This device complies with the requirements of the EU Directives
2014/30/EU "Electromagnetic Compatibility" and 2014/35/EU "Low
Voltage Directive".
For this purpose, the device bears the CE marking
(CE = Communautés Européennes = European Communities).
The CE indicates to the control authorities that the product complies
with the requirements of the EU Directive - in particular with regard to
health protection and safety of users and consumers - and may be
freely placed on the Community market.
UKCA- conformity
This device complies with the requirements of the Directives
S.I. 2012/3032 "The Restriction of the Use of Certain Hazardous
Substances in Electrical and Electronic Equipment Regulations 2012“,
S.I. 2016/1091 "The Electromagnetic Compatibility Regulations 2016"
and S.I. 2016/1101 "The Electrical Equipment (Safety) Regulations
2016". For this purpose, the device bears the CE marking
The UKCA indicates to the control authorities that the product
complies with the requirements of the Directive - in particular with
regard to health protection and safety of users and consumers - and
may be freely placed on the UK market.

FG8101G01
Technical Documentation
Page 8 of 49 Version: 01.02; Date: 18.11.2022
4.2 Signal words for warnings
This document is not a complete list of all safety measures required for operation of the
product. However, it does contain information that you must observe for your personal
safety and to prevent damage to property. The instructions are presented as follows,
depending on the degree of danger:
ISO 7000-0434A
Allgemeines Warnzeichen
Vorsicht / Caution
DANGER
The signal word denotes a hazard with a high degree of risk
which, if not avoided, will result in death or serious injury.
WARNING
The signal word indicates a hazard with a medium level of risk
which, if not avoided, may result in death or serious injury.
CAUTION
The signal word indicates a hazard with a low level of risk that, if
not avoided, could result in a minor or moderate injury.
IEC 60417-6042
Vorsicht, Risiko eines
elektrischen Schlages /
Caution, risk of electric shock
DANGER
The signal word indicates a hazard with electrical voltage with a
high degree of risk.
Danger of Electric Shock!
IEC 60417-5041
Vorsicht, heiße Oberfläche /
Caution, hot surface
CAUTION
The signal word indicates a hazard with high device temperatures
Risk of burns
During operation, high device temperatures may occur depending
on the operating parameters and type.
Allow the unit to cool down before starting maintenance work.
IEC 60417-6222
Allgemeine Information, Hilfe
/ Information, general; help,
Note
A note in the sense of these instructions is important information
about the product or the respective part of the instructions to
which special attention is to be drawn.

FG8101G01
Technical Documentation
Page 9 of 49 Version: 01.02; Date: 18.11.2022
5Safety instructions
Note
The product information is intended exclusively for qualified electricians.
This document is not a complete list of all safety measures required for
operation of the product. However, it does contain information that you must
observe for your personal safety and to avoid damage to property. The notes
are presented as follows, depending on the degree of danger:
Note
Assembly, installation, commissioning and repairs of electrical devices may
only be carried out by a qualified electrician.
It is essential to observe the safety regulations and generally applicable
technical rules relevant to the installation location.
Observe the applicable standards and regulations for system installation.
Prevent malfunctions and thus avoid personal injury and damage to property.
CAUTION
Damage to the device due to overvoltage
Ensure that the power supply is correct.
Take suitable lightning protection measures to ensure that the permitted
voltage is not exceeded at the connections.
DANGER
Danger of Electric Shock
The device is operated with dangerous voltages.
It is imperative that you observe the installation instructions for the respective
extension boards.

FG8101G01
Technical Documentation
Page 10 of 49 Version: 01.02; Date: 18.11.2022
5.1 Intended Use
The equipment may only be operated under the ambient conditions described in this
document.
Correct and safe operation of the product requires the following:
A proper transport
Proper storage, installation and assembly
Proper operation and maintenance
When operating electrical equipment, certain parts are inevitably under dangerous
voltage, or may have elevated temperatures.
If not handled properly, death, serious injury or property damage may result.
The equipment must be grounded at the ground terminal before any connections
are made.
Dangerous voltages may be present in all circuit parts connected to the power
supply.
Note
The manufacturer accepts no liability for applications that deviate from or go
beyond the intended use.