HORST WAGONS CONTOUR CHCFRF30 User manual

HORST WELDING
8082 Rd 129
Listowel, ON N4W 3G8
Canada
519-291-4162
1-866-567-4162
Fax [phone]
[email protected]
www.horstwelding.com
!
Do not attempt to operate the equipment without thoroughly
reviewing this manual for safe and proper operation.
Rev 180121 HW00106 CHCFRF Header Wagon Owner Manual.050919
Operator’s Manual
Keep this manual with the machine at all times
PRINTED IN CANADA
Header Wagon
CHCFRF30, CHCFRF36, CHCFRF3627,
CHCFRF45, CHCFRF4527
!
CAUTION
Operational Hazard
Personal Protection Equipment
(PPE) is required when operating
or maintaining this machine.
SNL00001

2

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . .3
General Information . . . . . . . . . . . . . . . . . . . .4
Serial Number Location . . . . . . . . . . . . . . . . .4
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
California Proposition 65 . . . . . . . . . . . . . . . . . . .4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
 . . . . . . .5
 . . . . . . . . . . . . . . . . . . . . . . .6
 . . . . . . . . . . . . . . . . . . . . . . . . .7
 . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
. . . . . . . . . . . . . . . . . . . . . . . . . .8
 . . . . . . . . . . . . . . . . . . . . . . . . . . .8
 . . . . . . . . . . . . . . . . . . . . . .9
 . . . . . . . . . . . . . . . . . . . . . . .9
 . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
 . . . . . . . . . . . . . . . . . . . . . . . . .10
 . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . 11
. . . . . . . . . . . . . . . . . .11
 . . . . . . . . . . . . . . .11
 . . . . . . . . . . . . . . . . . . . . . .12
 . . . . . . . . . . 13
 . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Assembly & Inspection. . . . . . . . . . . . . . . . .14
Components and Features . . . . . . . . . . . . . 15
 . . . . . . . .15
Universal Header Pads. . . . . . . . . . . . . . . . . . . .16
Quick Release and Lock . . . . . . . . . . . . . . . . . . . . .16
 . . . . . . . .17
 . . . . . . . . . . . . . . . . . . . . . .17
Base Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Large Pad for Draper Head . . . . . . . . . . . . . . . . . .17
High Back Pad for Flex Draper Head . . . . . . . . . . .18
. . . . .18
 . . . . . . . . . . . .18
 . . . . . . . . . . . .19
 . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
. . . . . . . . . . . . . . . . . . . . .20
. . . . . . . . . . . . .20
 . . . . . . . . . . . . . . . . . . . . . . . .20
 . . . . . . . . . . . . . . . . .21
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
 . . . . . . . . . . . . . . . . . . . . . . . . . . .21
. . . . . . . . . . . . . . .22
 . . . . . . . . . . . . . . . . . . . . . . . .22
 . . . . . . . . . . . . . . . . . . . . . . . . .23
 . . . . . . . . . . . . . . . . .23
 . . . . . . . . . . . . . . . . . .24
 . . . . . . . . . . . . . . . . . . . . . . . .25
 . . . . . . . .26
Lighting Markers . . . . . . . . . . . . . . . . . . . . . . . .26
Header Wagon Capacity. . . . . . . . . . . . . . . . . . .26
Electric Brakes . . . . . . . . . . . . . . . . . . . . . . . . . .27
Brake Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
 . . . . . . . . . . . . . . . .27
 . . . . . . . . . . . . . . . . . . . . . . . . 27
 . . . . . . . . . . . . . . 27
Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Universal Header Pads. . . . . . . . . . . . . . . . . . . .28
 . . . . . . . . . . . . . . . . . . . . . . 28
 . . . . . . . . . . . . . . . . . . . . . . . . . .29
. . . . . . . . . . . . . . .31
. . . . . . . . . . . . . . . . . . . 31
 . . . . . . . . . . . . . . . . . 31
 . . . . . . . . . . . . . . . . . . . . . 31
Field Operation . . . . . . . . . . . . . . . . . . . . . . 32
 . . . . . . . . . . . . . . . . .32
Prepare. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Loading the Header . . . . . . . . . . . . . . . . . . . . . .33
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
 . . . . . . . . . . . . . . . . . . . . . . 34
 . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
 . . . . . . . . . . . . . . . . . .35
 . . . . . . . . . . . . . .35
Service & Maintenance . . . . . . . . . . . . . . . . 36
 . . . . . . . . . . . . . .36
 . . . . . . . . . . . . . . . . . . . . . . . . .36
 . . . . . . . . . . . . . . . . . . . . .37
. . . . . . . . . . . . . . . . . . . . . . . . .38
 . . . . . . . . . . . . . . . . . . . . . . .38
Electric Brake Maintenance . . . . . . . . . . . . . . . .39
 . . . . . . . . . . . . . . . . . . . . . . . . 39
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
 . . . . . . . . . . . . . . . . . . . . . . . .40
 . . . . . . . . . . . . . . . . . 40
Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
LED Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
. . . . . . . . . . . . . . . . . . . . . . . . . . . 40
 . . . . . . . . . . . . . . . . . . . . . . . 40
 . . . . . . . . . . . . . . . . . . . . . . . .41
 . . . . . . . . . . . . . . . .42
. . . . . . . . . . . . . . . . . . . . . . .42
Trouble Shooting . . . . . . . . . . . . . . . . . . . . . 43
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 45
 . . . .45
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

3
CHCFRF Horst Contour 4 Wheel Steer Header Wagon. Your Contour Header

󰀨



full suspension.



need to rely on a steady trailing wagon.



󰀩

information and instructions contained in this manual.


manual.





CHCFRF30, CHCFRF36, CHCFRF3627, CHCFRF45 CHCFRF4527



4
 _________________________________________________________
 _________________________________________________________









purpose of hauling harvester heads.

horstwagons.com
our online parts catalogue.


WARNING
Cancer and Reproductive Harm
www.P65 Warnings.ca.gov




to verify your warranty.
MANUFACTURED BY/ FABRIQUE PAR:
1708828 ONTARIO LTD. DBA HORST WELDING
TYPE: TRA/REM
GVWR/ PNBV: 6350 KG / 14000 LB
V.I.N. / N.I.V.:
MODEL: DATE:
COLD INFL.PRESS./
PRESS DE GONF. A FROID
GAWR/
PNBE:
TIRE/ PNEU RIM /
JANTE
ST235/85 R16 (F)
ST235/85 R16 (F)
16 x 6.00
16 x 6.00
655 kPa
655 kPa
95 PSI / LPC
95 PSI / LPC
FR/AV: 3175 7000
RR/AR: 3175 7000
This vehicle conforms to all applicable Canadian motor
vehicle safety standards (CMVSS) in eect on the date of
manufacture shown above
KG LB
Ce véhicule est conforme à toutes les normes de
sécurité applicables aux véhicules automobiles du
Canada (NSVAC) en vigueur à la date de fabrication
indiquée ci-dessus
Y75
081019

5
!

ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!



DANGER 


WARNING


CAUTION

IMPORTANT

DANGER, WARNING, CAUTION and IMPORTANT 



• 
• 
• 
• 

!
WARNING
Pinch Point Hazard



the top rail. SL00002








6
ACCIDENTS CAN BE PREVENTED WITH
YOUR HELP!
YOUYOU must ensure that you and anyone



YOU
󰀨
familiar with the recommended maintenance and work procedures and follow all the safety precautions. Most accidents

The best accident prevention is a careful operator.
Horst Welding and your dealer ask that YOU be that careful, responsible equipment operator.

YOU ARE THE KEY TO SAFETY:
•
who will operate, maintain, or work
around this product, with the safety
and operation information contained in
this manual.
• 
appears on the implement.
• 
the need arise and know how to use it.
• 
lose concentration on what you are doing. No accident

wholehearted cooperation of the person who is

• 
the need arise and know how to use it.
• 

• 
come from equipment operators who accept their

their actions.
• 
of the operator and safe operation are the main
concerns in designing a safe product, however


•Do not allow riders on the implement,
loaded or empty.
•Do not operate this implement under the

• 

• Wear appropriate personal protective equipment
(
• Hard hat
• Heavy gloves
• Hearing Protection
• Protective foot wear
• Protective eye wear
• 

7



approach to handling equipment.



and accident prevention are dependent upon the awareness, concern, and proper training of personnel involved in the
operation, transport, maintenance, and storage of the implement. Refer also to safety messages and operation instruction
󰀩
to the implement.
1. 




device prior to use.
2. 

indicated in this manual.
3. 
hinder alertness or coordination while using this

implement while taking prescription medications.
4. 
allowed to work with this implement.
5. 
with its operation. Do not allow persons to use or

and have developed a thorough understanding of the
safety precautions and of how it works. Review the
safety instructions with all users annually.
6. If the elderly are assisting with work, their physical



and trained in this implement’s operations.
7. 


8. 

may impair the function and life of the implement.
• 
alongside the implement. Be certain only a properly

machinery.
• Working with unfamiliar equipment can lead to

person other than yourself, or is loaned or rented, it is


• Reads and understands the operator’s manuals.
• Is instructed in safe and proper use of the implement
• If the elderly are assisting with the work, their

accommodated.



• Operators or maintenance personnel who are not


• Make certain that all operators and maintenance
personnel have complete understanding of the full

• 



• Review the implement and instructions regularly with
existing workers.

8

1. Inspect Wagon for shipping damage. If damage does
exist, do not use. Notify your dealer immediately to
have damaged parts replaced or repaired.
2. 


3. chock
the wheels to prevent movement.
4. 

properly installed at rear of wagon.
5. Personal protection equipment (PPE) including hard
hat, safety glasses, safety shoes, and gloves are




6. Ensure safety chain, straps, tires are not damaged
and in good condition.
7. Inspect all fasteners that they are not lose or missing.


manual
8. 

9. 

10. Check alignment of wheels, realign the wheels if
needed.
11. 
12. Check wiring harness connection and test function of

lighting.
13. 

1. 
header while mounting on header wagon.
2. Make sure that the load is fastened securely to the

3. Inspect all fastening devices, do not use if worn or
damaged.
4. Use a high strength hitch pin to hitch the implement to
towing unit,
5. safety chain. Replace the


6. 

towing unit and the implement.
7. Do not permit riders while transporting this implement,
with or without a load.
8. 

9. 
chock the wheels to prevent the
implement from moving.
10. Check wiring harness is undamaged and that wagon

11. Inspect rims for dents or damage, check wheel lugs
and tighten if required.
12. Ensure there is adequate lighting while working at
dusk or after sunset.

1. 
tongue.
2. 
3. Do not allow children to play on or around the stored
implement.
4. 
outside.
5. Ensure safety chain, straps, tires are not damaged


6. Chock wheels to prevent unintentional movement.

9
 
Ratchet straps are an important part of the header wagon,
󰀨
you, so it is important that they are used safely and
inspected for damage or wear each time they are used.
1. 

2. When not in use protect the strap and store in a dry,
clean environment.
3. If the ratchet mechanism is damaged in any way, DO


4. 
5. 

6. 
other than outlined in this manual.
7. Do not twist, kink or knot the ratchet strap.
8. 
alkali.
9. 


10. Be aware of using the ratchet strap with equipment
that has edges or surfaces that could damage the

the strap from damage.
11. 
other equipment.
12. Ratchet straps that are used outdoors regularly should

a period of 2 to 4 years.
13. 
14. 

• 
• Uneven or disoriented surface yarn of the

• 
• Reduction in elasticity and strength of the
ratchet strap material due to an exposure


ratchet strap.
• 

• 󰀨
particularly evident when ratchet straps are

used.

1. 
maintenance schedule. Poor maintenance is an

2. Follow good shop practices.
• 
• Be sure electrical outlets and tools are properly
grounded.
• 
3. Never work under or around the implement unless it is

4. Use personal protection equipment (PPE) such as
eye, hand and hearing protectors.
5. 
󰀨
unit.
6. Ensure hardware is torqued according to the torque

7. 
part of the electrical system.

1. 

create excessive gassing.
2. Provide adequate air circulation when charging


3. 

4. 
adhesives.
5. 
sulfuric acid may cause harm.
6.  
External Contact: Flush immediately with water.
Eye Contact:
prompt medical attention. Clean up any spilled
electrolyte immediately.
7. 

environmentally safe fashion.
8. 

electrical system.
9. 



10
1. Towing the trailer: 
for the tow vehicle can cause loss of control when

• Tractors/wagon with no brakes: Do not tow loads
more than 1.5 times the tractor weight. Max speed

• Tractors/wagon with brakes: Do not tow loads
more than 4.5 times the tractor weight. Max speed

• Truck/wagon with brakes:

dangerous and unlawful to tow a full load with an
under rated tow vehicle. Max safe travel speed, 80
The tow
vehicle must meet these requirements:
• 
• 
• 
• 
• 
2. 
3. 

controller.
4. 
5. 
6. 
• Do not allow the chain to drag, string the safety
chain thru the chain support at the clevis.
• Do Not use any wagon component as an attaching
point
• 
point. (chain loops)
• Do Not allow more slack than necessary for
articulation.
• Replace the safety chain if one or more links or end

or deformed.
7. Check 
• 
• 
• 
• 
• Replacement 
8. 
everything is safe.
9. 󰀩
are in place, clean and working.

10. Lighting is not required for daytime transport, however


󰀩
atmospheric conditions.
11. Reduce speed when turning, crossing slopes and
rough, slick or muddy surfaces.
12. 

for the tow vehicle or are towed too fast can cause

load.
13. Be aware that four wheel steer wagon will react
󰀨


1. 

2. Follow the maintenance schedule and have a

3. 


4. 
• Wire harness for sheathing damage, which could
allow moisture into the harness.
• 7 pin plug contacts are clean and clear for good
electrical connection.
• Brakes function properly, and apply evenly
• 
• 
5. 



6. 
wheel lock up and sliding, Wheel lock up can cause a

or death.
7. 󰀨


SMV

     
road users that the wagon displaying the sign is

tractors towing at the travel speed greater than 40
        
require an SIS