Hostess HL6232 User manual

HOSTESS TROLLEY - U.K.
SERVICE MANUAL
February 2016
Service Hints - Page 1
Technical Data - Page 3
Wiring Diagram - Page 3
Exploded Views - Page 4
Parts List - Page 5
HL6232BA - Black Ash
HL6232BS - Brushed Stainless
HL6232DB - Dark Brown
HL6232LB - Light Brown
HL6232BE - Beech
HL6232SV - Silver
HL6232GO - Golden Oak

HL6232 SERIES
PAGE 1
DISASSEMBLY AND ASSEMBLY
ENSURE APPLIANCE IS DISCONNECTED FROM THE ELECTRICITY SUPPLY BEFORE DISASSEMBLING.
NOTE ALL CONNECTION DETAILS AND ROUTING OF LEADS BEFORE DISASSEMBLING.
Numbers appearing in the text refer to illustrations and parts list numbers.
A. SLIDING TABLETOPS
Slide both tabletops open. Remove cover caps 130 and the two screws securing handle 105. Withdraw the handle
from the tabletop assembly.
Slide the tabletop required inwards, past its closed position, until the two plastic sliding blocks106 on the cabinet
Channels are exposed. Withdraw the sliding blocks from the cabinet channels, and then slide the tabletop assembly
Out clear of the channels.
B. DOORS
1. Remove both sliding tabletops completely (see A.1.) and magnetic door catches 111 (push-fit).
2. Drill out the rivet at each end of the front slide channel using a 3mm bit. Use extreme care when drilling.
Withdraw leg top caps 108, then remove front top panel 109 to release top door pivots 126. Lift doors 123
and 125 clear of the cabinet.
C. TOP ELEMENT ASSEMBLY
1. From inside of cabinet, squeeze locking barbs and release mains lead bush 121 retainer from rear panel.
Remove rear cover strip 510, secured by a single screw, to the extent of the mains lead wires. Disconnect
the top element leads from terminal block 120.
NOTE: Terminal block 120 includes push-in locking terminals for internal wiring. Leads inserted in the front-most
terminals may only be released by inserting a small screwdriver or similar in the slots provided in the front of the
terminal block. Rear-most leads may release with a sharp pull. If leads cannot be released, or are not gripped on
insertion, item 120 must be replaced.
2. Open the sliding tabletops and remove glass dishes and lids 101 and holders 103.
3. Remove the sliding tabletops as in A.1. Then slide each tabletop in turn inwards past its closed position to
gain access to the four screws securing top element assembly 107.
4. Use a powerful magnet or suitable tool to lift the element assembly out clear of the cabinet, feeding the
element wires through grommet 110 in the cabinet.
5. Refit in reverse order, taking care that the rear cover strip fixing screw is clear of cables when fixing.

HL6232 SERIES
PAGE 2
D. MIDDLE AND BOTTOM ELEMENT ASSEMBLY / NEON
1. Remove rear cover strip 510 as shown in C.1. And disconnect the middle shelf element leads 110 from
Terminal block 120 (see note in C.1.)
2. Remove the two screws securing the element assembly through the rear panel of the cabinet, and two
screws from under the front edge of the shelf (bottom element front screws are under the front of the
cabinet,behind the bottom rail) – see fig.1.
3. Lift the element assembly out clear of the cabinet, feeding the element wires through grommet 110 in the
cabinet.
4. Neon 118 is a push fit assembly which is located by two barbs that spring open behind element panel trim
515. It can only be removed from the front. Pushing from behind the neon assembly (inside the front shelf
rail) using a suitable tool can assist removal.
To re-fit, thread the neon leads through the hole in the element panel trim 515, push-fit neon into hole and
route with element leads to terminal block.
5. Re-fit in reverse order, taking care that the rear cover strip fixing screw is clear of cables when fixing.
ELEMENT ASSEMBLY ELEMENT ASSEMBLY
FIXING SCREWS FIXING SCREWS
Rear view Front view
Fig. – HL6232E/F Element Assembly Fixing Points
E. MAINS LEAD
1. Remove rear cover strip 510 as in C.1.
2. Disconnect LIVE and NEUTRAL mains lead wires from terminal block 120: release the earth lead from the
cabinet earth stud.
3. To remove mains lead bush 121, rotate the retainer arm through 90°, then use pliers to squeeze the mains
lead locking tab and push the bush, complete with mains lead, out of the cover strip.
4. Refit in reverse order, ensuring correct wire colour connections and that a sound earth connection is made.

HL6232 SERIES
PAGE 3
F. CABINET ITEMS
1. Magnetic catches 111 are a push-fit in front top panel 109.
2. To remove front top panel 109, remove both sliding table tops completely (see A.1.) and magnetic catches
111. Drill out the rivet at each end of the front slide panel using a 3mm bit. Use extreme care when drilling.
Withdraw leg top caps 108, and then remove the front top panel assembly. Refit in reverse order.
3. Castor wheels 116 are a push-fit onto castor wheel inserts 117. The castor wheel inserts are a push-fit into
the cabinet. Remove by prising out with care.
THEORETICAL WIRING DIAGRAM
L
E
TOP MIDDLE BOTTOM
NEON ELEMENT ELEMENT ELEMENT
N
SPECIFICATION
Voltage 230 V a.c. 50 Hz
Loading 410 W (Top 110 W, Middle 110 W, Bottom 190 W)
Cord length 2 m
Pre-heat time 30 minutes approx
Finish See text
Dimensions (approx) 725mm W x 380mm D x 695mm H
SERVICE INFORMATION
The elements used in this appliance are of the adhesive variety and cannot be removed easily. For this reason,
elements and plates are supplied as complete assemblies.

122
120
121
110
510
502
108
105
104
130
501
513
126
106
124
123
117
116
126
101
103
107
104
105
501
108
106
125
502
109
503
111
516
112
127
118
129
131
Hostess Trolley - Exploded View1

122
120
121
110
510
502
108
105
104
130
501
513
126
106
124
123
117
116
126
101
103
107
104
105
501
108
106
125
502
109
503
111
516
112
127
118
129
131
Hostess Trolley - Exploded View 2

122
120
121
110
510
504
502
508
108
105
104
130
501
513
126
106
124
123
117
116
126
101
103
107
104
105
501
108
106
125
502
109
503
111
516
112
127
118
129
131
HL6232 Hostess Trolley - Exploded View 3
2 Ltr Round Dishes - Serial No's: 1540825398 and higher.
1504852506 to 1540852540, 1540849647 to 1540849466.
EXCEPT FOR: 1540852442 to 1540852464,

HL6232 Wood Effect Hostess Trolley - Parts List
Item Description Part Number
101 Glass Dish & Lid (Oval) - Exploded View 1 0101 092 21701
101 Glass Dish & Lid (Round) - Exploded View 2 0101 092 66321
101 Glass Dish & Lid ( 2 Ltr Round) - Exploded View 3 0101 092 69011
Expolded View 1
103 Glass Dish Holder (Oval) (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 085 12221
103 Glass Dish Holder (Oval) (HL6232DB, HL6232LB, HL6232GO) 0101 082 12221
Exploded View 2
103 Glass Dish Holder (Round) (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 085 15401
103 Glass Dish Holder (Round) (HL6232DB, HL6232LB, HL6232GO) 0101 082 15401
Exploded View 3
103 Glass Dish Holder (2 Ltr Round) (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 085 15441
103 Glass Dish Holder (2 Ltr Round) (HL6232DB, HL6232LB, HL6232GO) 0101 082 15441
104 Table Top Handle (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 077 64351
104 Table Top Handle (HL6232DB, HL6232GO & HL6232LB) 0101 077 61391
105 Pair of Top Covers (HL6232BA) 0101 092 36871
105 Pair of Top Covers (HL6232BS) 0101 092 36851
105 Pair of Top Covers (HL6232DB) 0101 092 36841
105 Pair of Top Covers (HL6232LB) 0101 092 36831
105 Pair of Top Covers (HL6232BE) 0101 092 42521
105 Pair of Top Covers (HL6232SV) 4213 092 61521
105 Pair of Top Covers (HL6232GO) 0101 092 55681
106 Table Top Sliding Block 0101 077 64311
107 Top Element Assembly (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 089 25681
107 Top Element Assembly (HL6232DB, HL6232GO & HL6232LB) 0101 089 22511
108 Leg Top Cap (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 077 64341
108 Leg Top Cap (HL6232DB, HL6232GO & HL6232LB) 0101 077 61311
109 Front Panel Top (HL6232BA) 0101 070 13341
109 Front Panel Top (HL6232BS) 0101 070 13291
109 Front Panel Top (HL6232DB) 0101 070 12551
109 Front Panel Top (HL6232LB & HL6232GO) 0101 070 12481
109 Front Panel Top (HL6232BE) 0101 070 14871
109 Front Panel Top (HL6232SV) 0101 085 12401
110 Grommet Sleeve 0101 078 53301
111 Magnetic Catch 0101 078 53281
112 Mid Element Assembly (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 089 25671
112 Mid Element Assembly (HL6232DB, HL6232GO & HL6232LB) 0101 089 22481
Serial No's 1540825398 and higher. EXCEPT FOR 1540849466 to 1540849647,
1540852442 to 1540852464, 1504852506 to 1540852540,
1540852442 to 1540852464, 1504852506 to 1540852540.
Serial No's 1540825398 and higher. EXCEPT FOR 1540849466 to 1540849647,
Bold text indicates a choice of parts depending on the model version

HL6232 Wood Effect Hostess Trolley - Parts List
116 Castor (4 Pack) 0101 078 53291
117 Castor Insert 0101 077 61302
118 Neon Assembly 0101 078 57811
120 Terminal Block 0101 078 53262
121 Strain Release Bush 0101 077 61511
122 Cordset (U.K.) 0101 076 90741
123 Door Assembly Left See Item 520
124 Door Handle Pair (HL6232BA, HL6232BS, HL6232BE & HL6232SV) 0101 092 42501
124 Door Handle Pair (HL6232DB, HL6232LB & HL6232GO) 0101 092 42511
125 Door Assembly Right See Item 520
126 Door Hinge Pin 0101 075 71811
127 Bottom Element Assembly (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 089 25661
127 Bottom Element Assembly (HL6232DB, HL6232GO & HL6232LB) 0101 089 22491
129 Screw Cover Cap (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 077 64361
129 Screw Cover Cap (HL6232DB, HL6232GO & HL6232LB) 0101 077 61461
130 TT Screw Cover Cap (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 077 64382
130 TT Screw Cover Cap (HL6232DB, HL6232GO & HL6232LB) 0101 077 61382
131 Bottom Rail (HL6232BA) 0101 070 13331
131 Bottom Rail (HL6232BS) 0101 070 13281
131 Bottom Rail (HL6232BE) 0101 070 14861
131 Bottom Rail (HL6232DB) 0101 070 12541
131 Bottom Rail (HL6232LB & HL6232GO) 0101 070 12331
131 Bottom Rail (HL6232SV) 0101 084 15291
501 Top Cover Glide Support Assembly (HL6232BA, HL6232BS, HL6232BE, HL6232SV) 0101 089 25651
501 Top Cover Glide Support Assembly (HL6232DB, HL6232GO & HL6232LB) 0101 089 22361
502 Outer Glide (HL6232BA, HL6232BS, HL6232SV, HL6232BE) 0101 085 12081
502 Outer Glide (HL6232DB, HL6232LB, HL6232GO) 0101 082 12081
503 Printed Glide Cover (HL6232BA, HL6232BS, HL6232SV, HL6232BE) 0101 077 64321
503 Printed Glide Cover (HL6232DB, HL6232LB, HL6232GO) 0101 077 61491
510 Wiring Cover (HL6232BA, HL6232BS,HL6232SV, HL6232B) 0101 085 12051
510 Wiring Cover (HL6232DB, HL6232LB, HL6232GO) 0101 082 12051
513 Cable Clip 0101 177 04501
516 Element Panel Trim (HL6232BA, HL6232BS, HL6232BE,HL6232SV) 0101 085 12351
516 Element Panel Trim (HL6232DB, HL6232LB, HL6232GO) 0101 082 12351
520 Pair of Doors (HL6232BA) - not available separately 0101 092 36861
520 Pair of Doors (HL6232BS) - not available separately 0101 092 36821
520 Pair of Doors (HL6232DB) - not available separately 0101 092 36811
520 Pair of Doors (HL6232LB) - not available separately 0101 092 36801
520 Pair of Doors (HL6232BE) - not available separately 0101 092 42531
520 Pair of Doors (HL6232SV) - not available separately 4213 092 61531
Bold text indicates a choice of parts depending on the model version

HL6232 Wood Effect Hostess Trolley - Parts List
520 Pair of Doors (HL6232GO) - not available separately 0101 092 55691
n/a User Instruction Booklet 0101 194 12762
Bold text indicates a choice of parts depending on the model version