Hot Wheels B610S User manual

1. There are letters molded into each track piece. These
letters are used in these instructions to indicate which
track piece goes where. Following the layout drawings
on the Assembly Map, you may want to lay out your
track – without connecting any track pieces. That way
you’ll be able to see how the track layout goes together.
2. To connect track pieces:
working on the flat surface,
push the ends of the track
pieces together. Make sure
they snap together securely
– you’ll hear a click when
they’re properly connected. Remember: if the track con-
nections aren’t right, electric power won’t flow from one
track section to the next.
3. To disconnect track pieces, sim-
ply reach underneath where the
track pieces meet and press the
locking tabs together with thumb
and forefinger as shown.
START HERE!
Follow the step-by-step instructions to set up your race set.
Please separate the “Assembly Map” page, and keep it
handy during assembly. This page contains the contents
list and large-scale Layout Drawings of the fully-assem-
bled track. You’ll probably need to refer to it as you go.
The Assembly Map looks like this:
INSTRUCTION MANUAL
CAUTION - ELECTRIC TOY:
NOT RECOMMENDED FOR CHILDREN UNDER 8 YEARS OF
AGE. AS WITH ALL ELECTRIC PRODUCTS, PRECAUTIONS
SHOULD BE OBSERVED DURING HANDLING AND USE TO
PREVENT ELECTRIC SHOCK. MODEL B610S:
INPUT: 120VAC, .10A, 60 HZ ONLY. OUTPUT: 14.0VDC,
0.35A, 4.9VA.
B1964-0920G1
1
2
©2002 Mattel, Inc. CHINA
B1964-0921
12 x GUARDRAILS
7 x 9" RADIUS CURVE
3 x 15" STRAIGHT
4 x 9" STRAIGHT
C
4 x 6" STRAIGHT 4 x 12" RADIUS 1/8
J
8 x 9" RADIUS BANK
TRACK
H
3 x #2 SUPPORTS
2
2 x #1 SUPPORTS
1
2 x #3 SUPPORTS
3
4 x #4 SUPPORTS
4
2 x #5 SUPPORTS
5
1 x #6 SUPPORTS
6
1 x 15" SQUEEZE
S
2 x LARGE CLIPS
1 x 9" TERMINAL TRACK
2 x VEHICLES
2 x CONTROLLERS 4 x CRADLES
2 x 9" RADIUS 1/4
CURVE DBL RAIL
12 x TRANSITION TRACK
1 x WALL POWER PACK
1 x SANDPAPER
1 x CARDBOARD
F
F
F
F
F
F
F
A
CBH
H
HH
H
H
H
C
D
D
D
S
B
G
G
J
B
J
J
L L
B
C C
J
T T
T T
T
TT
T
T
TT
T
53
1
2
4
4
3
4
5
14
2
6
2
H
G
2 x 9" RADIUS 1/8
Track layout dimension is 4' 3" x 3' 6"
hotwheels.com
Be sure to check out the Troubleshooting Guide on
the back of the Assembly Map.
I. BASIC TRACK ASSEMBLY
Start out on a clean, hard, flat racing surface – not carpet-
ing. Take out all the track pieces (and other parts) and
check them carefully against the contents list on the
Assembly Map.
This track features a Cliff Hangers®vertical section that
lets you race up the wall. So make sure you’ve chosen
an assembly location with a wall surface handy.
Sometimes brand-new track may need a quick clean-
ing for best performance. Check the Maintenance
section of this manual for more information.
Occasionally the metal track rails will stick up too far
from the surface of a track piece, as shown. This may
interfere with vehicle movement. To correct, simply
press the rail back down with your finger. If the prob-
lem persists, please contact Customer Service toll-
free at 1-888-557-8926 (see hours of operation in the
Warranty section).
Keep these instructions
for future reference, as they contain important information.
Look for this symbol throughout this manual. it indi-
cates important information.
B1964-0920G1 DAREDEVIL CHALLENG 2/21/03 9:55 AM Page 1

II. STEP-BY STEP ASSEMBLY
To make assembly easier, we’ve divided the process up
into easy steps. You’ll assemble one section of track at a
time, connecting the sections together as you go.
A.AA
A.B
A.F
A.C
A.D
A.E
LOOP
ASSEMBLY
First, let’s assemble the loop section. The following draw-
ings shows you, step by step, how to assemble this section.
Take your time, and refer to the Layout Drawings on the
Assembly Map if you need to.
a
c
The loop is supported by 2 cradles. Assemble 2
cradles as shown, and then attach 2 Transition
Track pieces to each cradle as shown.
T
T
T
UP
b
1 x GUARDRAIL
2 x 9" STRAIGHT
1 x 12" RADIUS 1/8
J
8 x TRANSITION TRACK
These are the pieces you’ll need to assemble this section.
T
TT
T
T
T
T
T
B
J
B
UP
Make sure the arrow molded into each cradle is
pointing upward. Add 4 more Transition Track
pieces to form the loop, as shown. Continue adding
track pieces to the loop, as shown.
T
Now set aside the loop section and go on to the straight-
away section.
Add 1 guardrail as shown. To attach a guardrail:
gently flex the guardrail before attaching it.
Carefully attach the bottom of the guardrail first.
Then pull up and snap into place. Don’t force
guardrails into place.
T
TT
T
T
T
T
T
B
J
B
UP
T
CRADLE
Yo u
Are
Here
B1964-0920G1 DAREDEVIL CHALLENG 2/21/03 9:55 AM Page 2

A.A
A.BB
A.F
A.C
A.D
A.E
STRAIGHTAWAY
SECTION
Yo u
Are
Here
Now let’s assemble the straightaway section. The following
drawings show you, step by step, how to assemble this
section. Take your time, and refer to the Layout Drawings
on the Assembly Map if you need to.
b
4 x GUARDRAILS
4 x 9" RADIUS CURVE
2 x 15" STRAIGHT
2 x #2 SUPPORTS
2
1 x 9" STRAIGHT
1 x #3 SUPPORTS
3
1 x #4 SUPPORTS
4
1 x #5 SUPPORTS
5
These are the pieces you’ll need to assemble this section.
a
D
F
B
F
D
F
F
Assemble the track pieces as shown.
Add 4 guardrails as shown. To attach a guardrail:
gently flex the guardrail before attaching it.
Carefully attach the bottom of the guardrail first.
Then pull up and snap into place. Don’t force
guardrails into place.
This track section uses several supports. Attach
them as shown. To assemble a track support, sepa-
rate the pieces as shown and snap off the connec-
tor tabs (discard the tabs). Next, fit the two pieces
together as shown. Insert the assembled track
support into the round hole on the underside of the
track as shown.
c
54
5
2
2
3
Now attach the straightaway section to the loop
section, and set the assembled track aside. Let’s
go on to the Cliff Hangers®section.
B1964-0920G1 DAREDEVIL CHALLENG 2/21/03 9:55 AM Page 3

A.A
A.B
A.F
A.CC
A.D
A.E
CLIFF HANGERS®
ASSEMBLY
Now let’s assemble the Cliff Hangers®section. For easy
assembly, make sure you’re working with the track pieces
against the wall…for added support. Once this section is
complete, you’ll connect it to the loop section. Take your
time, and refer to the Layout Drawings on the Assembly
Map if you need to.
Yo u
Are
Here
1 x GUARDRAIL
1 x 9" STRAIGHT
C
2 x 6" STRAIGHT
1 x 12" RADIUS 1/8
J
4 x TRANSITION TRACK
2 x 9" RADIUS 1/4
CURVE DBL RAIL
These are the pieces you’ll need to assemble this section.
a
The Cliff Hangers®section is supported by 2 cra-
dles. Assemble 2 cradles as shown, and then
attach 2 Transition Track pieces to each cradle
as shown. Press the cradles firmly against the wall
(make sure the arrow molded into the cradle is
pointing upward).
T
T
T
UP
T
CRADLE
Assemble the vertical track section as shown.
b
Make sure you use the Double-Rail tracks to
form the top of the vertical track section. These
tracks are specially made for vertical racing.
L
d
CARDBOARD
LARGE CLIP
UNDERSIDE
OF TRACK
CLIP GOES THROUGH
CARDBOARD FIRST &
ATTACHES TO TRACK
CLIP ATTACHES
TO TRACK
To attach cardboard: carefully remove cardboard
piece #2 from sheet. Turn the vertical track section
over, as shown. Use the 2 large clips to attach
cardboard to the track. Attach 1 clip as shown,
then repeat for the other clip. Turn the vertical
track section right-side-up.
T
T
T
LL
CC
T
B
J
CLIPS
CARDBOARD
CLIPS
J
c
LL
CC
Attach the vertical track section as shown.
Continue adding track pieces as shown, to com-
plete the Cliff Hangers®section.
B1964-0920G1 DAREDEVIL CHALLENG 2/21/03 9:55 AM Page 4

A.A
A.B
A.F
A.C
A.DD
A.E
CORKSCREW
CURVE
ASSEMBLY
Now let’s assemble the corkscrew curve section. The fol-
lowing drawings show you, step by step, how to assemble
this section. Take your time, and refer to the Layout
Drawings on the Assembly Map if you need to.
Yo u
Are
Here
3 x GUARDRAILS
2 x 12" RADIUS 1/8
J
1 x 9" RADIUS CURVE
8 x 9" RADIUS BANK
TRACK
H
2 x #4 SUPPORTS
4
1 x #5 SUPPORT
5
1 x #6 SUPPORT
6
1 x 15" STRAIGHT
C
1 x 6" STRAIGHT
1 x #2 SUPPORTS
2
These are the pieces you’ll need to assemble this section.
a
b
HH
H
H
H
H
H
H
C
J
F
J
D
Assemble the track pieces as shown.
Add 3 guardrails as shown. To attach a guardrail:
gently flex the guardrail before attaching it.
Carefully attach the bottom of the guardrail first.
Then pull up and snap into place. Don’t force
guardrails into place.
e
Add 1 guardrail as shown. To attach a guardrail: gently
flex the guardrail before attaching it. Carefully attach
the bottom of the guardrail first. Then pull up and snap
into place. Don’t force guardrails into place.
T
B
J
Now attach the Cliff Hangers®section to the loop section,
and set the assembled track aside. Let’s go on to the
corkscrew curve section.
This elevated track section uses several supports.
Attach them as shown. To assemble a track sup-
port, separate the pieces as shown and snap off
the connector tabs (discard the tabs). Next, fit the
two pieces together as shown. Insert the assem-
bled track support into the round hole on the
underside of the track as shown.
Now attach the corkscrew curve section to the
Cliff Hangers®section, and set the assembled track aside.
Let’s go on to the terminal track section.
c
4
6
2
4
5
1
B1964-0920G1 DAREDEVIL CHALLENG 2/21/03 9:55 AM Page 5

This track section uses several supports. Attach
them as shown. To assemble a track support, sepa-
rate the pieces as shown and snap off the connec-
tor tabs (discard the tabs). Next, fit the two pieces
together as shown. Insert the assembled track
support into the round hole on the underside of the
track as shown.
c
1
4
3
A.A
A.B
A.F
A.C
A.D
A.EE
SQUEEZE
TRACK
SECTION
Yo u
Are
Here
You’re almost done! Now let’s assemble the squeeze track
section and complete our layout. The following drawings
show you, step by step, how to assemble this section. Take
your time, and refer to the Layout Drawings on the
Assembly Map if you need to.
These are the pieces you’ll need to assemble this section.
a
G
G
S
A
F
C
F
Assemble the track pieces as shown.
3 x GUARDRAILS
2 x 9" RADIUS CURVE
1 x #1 SUPPORT
1
1 x #3 SUPPORT
3
1
2
C
1 x 6" STRAIGHT
1 x 15" SQUEEZE
S
1 x 9" TERMINAL
TRACK
1 x #4 SUPPORT
4
G
2 x 9" RADIUS 1/8
2 x CLIPS
Add 3 guardrails as shown. To attach a guardrail:
gently flex the guardrail before attaching it.
Carefully attach the bottom of the guardrail first.
Then pull up and snap into place. Don’t force
guardrails into place.
b
Now attach the squeeze track section to the
corkscrew curve section (on one side) and to the
straightaway section (on the other). Your track lay-
out is complete! Let’s go on to power connection.
BLUE
B1964-0920G1 DAREDEVIL CHALLENG 2/21/03 9:55 AM Page 6

G.G
G.FF
POWER
CONNECTION
Yo u
Are
Here
Always unplug your Power Pack when not in use!
❶Hand Controllers (2)
❷Yellow Hand Controller Plugs
❸Red Power Pack Plug
❹Terminal Track
❺Power Pack
❻Wall Outlet
❼Direction
of travel
a. Plug the Power Pack into a convenient wall outlet.
b. The cables for the Power Pack and the hand controllers
have color-coded plugs to help you make your connections
properly. First, plug the red plug into the red receptacle on
the terminal track. Next, plug the yellow hand controllers
into the yellow receptacles on the terminal track.
c. To test track and power connections, hold a car on the
track with its metal contacts
touching the metal track rails.
Gently hold the front end of the car
down while lifting the vehicle as
shown (do not lift the vehicle by its
rear tires). Squeeze the hand con-
troller: the car’s rear tires should
spin. If they don’t, there’s a connection problem. Carefully
check the track and power connections.
d. Your hand controller is your car’s “throttle.” The more
you squeeze the trigger the faster your car will go. Practice
at a slow speed for a few laps, until you’re ready to race!
3
4
1
2
5
6
A
7
A
SPECIAL NOTE TO ADULTS:
• Always make sure your Race Set is unplugged before
assembling or disassembling track. Always unplug
Power Pack when not in use. Regularly examine for
damage to the cord, plug, enclosure and other parts.
• In the event of any damage, this toy must not be used
with the transformer until the damage has been
repaired.
• Do not connect to more than the recommended num-
ber of power supplies.
• If this toy is being operated in the presence of chil-
dren under 8 years old, adult supervision is recom-
mended.
• This toy is not intended for children under 3 years old.
This toy must be used only with the recommended
transformer. The transformer is not a toy.
Now attach the terminal track section to the
corkscrew curve section, and set the assembled
track aside. Let’s go on to slalom section 1.
Once your race set is fully assembled, it’s time for some
power. Follow these steps for power connection.
To attach card-
board: carefully
remove card-
board piece #1
from sheet. Fold
in half to form an
arch, as shown.
Fold the two
“feet” as shown.
When properly
folded, they will
stand at a right
angle to the fold-
ed arch.
Attach two clips
to the sides of the
track as shown.
Set the two “feet”
into the clips to
attach the arch to
the track.
dFOLD
B1964-0920G1 DAREDEVIL CHALLENG 2/21/03 9:55 AM Page 7

CONGRATULATIONS!
You’re ready to race. For “pro” competition, please read
the following driving tips and maintenance hints.
DRIVING TIPS
Here are some “inside” racing tips…for top performance!
1. Always race on a clean, hard, flat surface. For best rac-
ing performance, we don’t recommend carpeting.
2. Clean track is IMPORTANT for best performance!
Please refer to the Maintenance section for detailed
instructions for cleaning the track.
3. Races are won in the curves! Slow down going into the
curves…then speed up coming out of them. Accelerate to
build up speed for loops and jumps.
4. Anyone can be a “pro” racer – the secret is practice!
Remember to “break in” your new cars with a few “qualify-
ing” laps. Cars always run better after they’ve “warmed
up.”
5. Experienced racers know that regular maintenance is
the key to top racing performance. Read and follow the
easy steps in Section II.
6. If you have questions or difficulty operating your Race
Set, check the Troubleshooting Chart first. Usually a quick
“pit stop” will get you racing again!
MAINTENANCE
All “pro” racers know that their vehicles need mainte-
nance from time to time…for best performance. Follow
these simple steps to keep your car running at its best!
A. CHASSIS PARTS
This diagram will help you understand the parts of your
vehicle, and how they go together.
❶Guide Pin (2)
❷Front Tires
❸Rear Tires
❹Rear Axle Assembly
❺Contacts
❻front axle
❼Springs
➑Heat Shield
34
1
2
7 2
3
5
6
7
8
1
B. TRACK CLEANING
Clean track is IMPORTANT for best performance!
1. Dirty track may cause your vehi-
cle to stall. Usually you can get it
going again by pressing the hand
controller trigger about halfway
down while you give the vehicle a
slight push from behind. After 3-4
laps your vehicle will run properly.
2. Sometimes oxidation may
form on the track rails, and this
may cause your car to stall. If
this happens, you’ll have to
remove the oxidation. Using the
supplied sandpaper, GENTLY rub
the track rails. Don’t rub hard –
rails are clean when they’re shiny. After cleaning, wipe the
track with a soft, clean, lint-free cloth to remove any
residue (don’t use tissue or paper towels).
NEVER use steel wool to clean your track: severe damage
can result if a fiber of steel wool is picked up by the mag-
nets in your car’s motor. Use only very fine sandpaper for
cleaning.
3. Sometimes debris can accumu-
late in the track slots. If this hap-
pens, use a toothpick to clear the
debris from the slots.
C. VEHICLE CLEANING
1. CLEANING TIRES
Dirty tires can cause your car to
lose traction and spin. To clean the
tires, place a piece of adhesive
tape on a hard, flat surface, with
the sticky side facing up. Roll the
rear tires across the tape until
they’re clean.
2. CLEANING AXLE
Lint may collect around your car’s
axles: this may cause the car to run
slowly. Use tweezers or a toothpick to
remove lint as shown.
B1964-0920G1 DAREDEVIL CHALLENG 2/21/03 9:55 AM Page 8

D. ALIGNMENT
1. AXLE ALIGNMENT
Your car’s axle assembly may become
“dislocated” from the chassis as a
result of a sudden impact. To realign it,
snap the assembly back into the chassis.
DO NOT use any type of tool to snap the chassis back in
place. Use only your fingers.
2. CHASSIS ALIGNMENT
Occasionally check the position of the
car’s body to make sure it is properly
aligned and not rubbing against the
tires. If necessary, carefully snap chas-
sis back onto the body tabs, as shown.
E. CONTACTS
1. CLEANING CONTACTS
Regularly clean your car’s contacts
to remove oxidation. Using a pencil
eraser, as shown, carefully scrub
the contacts. Do not apply too
much pressure, or you may bend
contacts. DO NOT USE STEEL WOOL. Worn-out contacts
can be replaced.
2. CONTACT REPLACEMENT
Your vehicle’s contacts should last a minimum of 8-10 total
hours of racing, with regular cleaning. You may need to
replace the contacts if they become overly worn or
bent…or if they become dislodged after an impact.
The best way to replace contacts is one at a time, using
the remaining contact assembly as a guide.
a. Hold chassis bottom side up.
Hold the spring as shown (with
your thumb on one side of the
chassis and your forefinger on
the other). You’ll need to hold the
spring securely throughout the
assembly process.
b. Hook the narrow end of the
contact under the motor shaft.
Hook the curved side tab of the
contact over the spring; the
spring will be held in place by
the curved tab. Snap the wide
(slotted) end of the contact into
place, with the chassis tab
through the slot.
c. Still holding the spring securely, turn the chassis over.
You may need to press the top of the
contact into place with the tip of a
pencil. When properly installed, the
contact will spring back when
pushed.
F. HEAT SHIELD
1. INSTALLATION
The heat shield is an important component, and it must be
correctly installed for proper vehicle operation. Make sure
the side tabs of the heat shield are properly inserted in the
chassis slots, as shown. If the heat shield is not correctly
installed, it may interfere with vehicle movement.
2. CLEANING
Occasionally dust and debris may build up under the vehi-
cle’s heat shield, interfering with operation. To check for
this problem, stop racing and let the vehicle sit for 5 min-
utes. Remove the heat shield and gently blow out any dust.
Reinstall the heat shield as described above.
Don’t operate any vehicle without a heat shield. If the heat
shield is lost, or can’t be installed properly, please contact
Customer Service at the toll-free number shown in this
manual.
CHASSIS
(back view)
90-DAY LIMITED WARRANTY
HOT WHEELS®ELECTRIC RACING PRODUCTS
Mattel, Inc. warrants to the original consumer purchaser that this product will be free of
defects in material and workmanship for ninety (90) days (unless specified in alternate
warranties) from the date of purchase. Mattel will replace the product in the event of
such a defect within the warranty period.
In the event of a defect covered under this warranty, first call the toll-free
number listed below. Many problems can be solved in this manner. If necessary, you
will be instructed to return the product, postage prepaid and insured, to the address
below. Enclose your name, address, dated sales receipt, and a brief explanation of the
defect. Replacement and return shipment will be free of charge.
This warranty does not cover damage resulting from unauthorized modifica-
tion, accident, misuse or abuse. If the product is returned without a dated sales receipt
the product may be excluded from coverage under this warranty.
Mattel’s liability for defects in material and workmanship under this warranty
shall be limited to replacement, and in no event shall we be responsible for incidental,
consequential, or contingent damages (except in those states that do not allow this
exclusion or limitation). This warranty is exclusive, and is made in lieu of any express or
implied warranty. Valid only in U.S.A. This warranty gives you specific legal rights and
you may have other rights, which vary from state to state. Some states do not allow the
exclusion of incidental or consequential damages, so the above exclusions or limita-
tions may not apply to you.
TOLL-FREE NUMBER: 1-888-557-8926 (valid only in U.S.A.)
Hours: 8:00 A.M. - 5:00 P.M. Eastern Time; Monday - Friday. Expect some delay in
January following the holiday season. Please be patient and keep trying the toll-free
number.
ADDRESS FOR RETURNS: CONSUMER RELATIONS
636 GIRARD AVENUE
EAST AURORA, NY 14052
©2002 Mattel, Inc., Mt. Laurel, NJ 08054 U.S.A. PRINTED IN CHINA. All Rights Reserved.
Mattel, Hot Wheels, flame logo and the color “Hot Wheels blue,” and associated trade-
marks designated by ® and ™ are U.S. trademarks of Mattel, Inc., except as noted. All
other trademarks are used under license or with permission.
B1964-0920G1 DAREDEVIL CHALLENG 2/21/03 9:55 AM Page 9