Hotronix Air Swinger User manual

A I R S W I N G E R
O P E R A T O R’ S M A N U A L

S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
Safety Instructions
S A V E T H E S E I N S T R U C T I O N S
Read all instructions.
Use heat press only for its intended use.
To reduce the risk of electric shock, do not immerse the heat press in water or other liquids.
Never pull cord to disconnect from outlet, instead grasp plug and pull to disconnect.
Do not allow cord to touch hot surfaces, allow heat press to cool completely before storing.
Do not operate heat press with a damaged cord or if the equipment has been dropped or damaged.
To reduce the risk of electric shock, do not disassemble or attempt to repair the heat press. Take it
to a qualified service person for examination and repair. Incorrect assembly or repair could increase
the risk of fire, electric shock, or injury to persons when the equipment is used.
This appliance is not intended for use by persons (including children) with reduced physical, sensory
or mental capabilities, or lack of experience and knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a person responsible for their safety.
Close supervision is necessary for any heat press being used by or near children. Do not leave
equipment unattended while connected.
Burns can occur when touching hot metal parts.
To reduce the likelihood of circuit overload, do not operate other high voltage equipment on the same
circuit.
If an extension cord is necessary, then a 20 amperage rated cord should be used. Cords rated for
less amperage may overheat. Care should be taken to arrange the cord so that it cannot be pulled
or tripped over.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
When using your heat press,
basic precautions should always be followed,
including the following:
Product Warranty Registration
Log onto www.Hotronix.com/registration
You must provide the Hotronix®heat press
serial number and model information.

S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
HOTRONIX®AIR SWINGER
Important Safety Notice
Machine View
Operating Instructions
Connecting the System
Turning the System On
Adjusting the Pressure
Adjusting Dual Time
Adjusting the Temperature
Printing and Pressing
Setting the System
Stored Settings
Retrieving Settings
Parts List and Location Guide
Electrical Schematic
Accessories
Contact
4
5
6-17
6
7
8
9
10
11
12-14
15-16
17
18-20
21
22
23
Table of Contents

S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
HOTRONIX®AIR SWINGER
PAGE 4
Important Safety Notice
The Hotronix®Air Swinger is equipped with a lighted Quick Release Button. When pressed, this button activates a quick
release of the heat platen when in the print position and automatically returns the platen to the “UP” position.
Once activated, the button can be reset by pushing it in. The press will then return to the previous mode
(Normal Operation Mode).
Light On = Normal Operation Mode
Light Off = Quick Release Mode

S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
HOTRONIX®AIR SWINGERHOTRONIX®AIR SWINGER Machine View
PAGE 5
Pressure Regulator Knob
LCD Display
Pressure Gauge
Tack Button
ON/OFF Switch &
Circuit Breaker
Right Print Button
Keypad
Quick Release Button
Left Print Button
Swing Arm
Air Filter
(Located in Back)

S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
HOTRONIX®AIR SWINGER
Connecting the System
H O T R O N I X ® A I R S W I N G E R
To avoid burns, do not touch the heated platen
during use.
Keep hands clear of the upper platen of the press
during platen lock down as the pressure may
cause injury.
Press should be placed on a sturdy, suitable stand
at least 36”L x 24”W x 29”H.
Work area must be kept clean, tidy and free of
obstructions.
Power supply cord must be disconnected before
cleaning or servicing press.
CONNECT THE POWER CORD
Connect the power cord into a properly grounded electrical outlet with a sufficient amperage rating.
VOLTAGE
120 Volt - The Hotronix®Air Swinger requires a full 20 amp grounded circuit for 120 volt operation.
220 Volt - The Hotronix®Air Swinger requires a full 10 amp grounded circuit for 220 volt operation.
EXTENSION CORDS If used, should be as short as possible and not less than 12 gauge.
Heavy duty cords are recommended.
CIRCUITS that have less than 15 amps or that have other high demand equipment or appliances (especially
more than one heat seal machine) plugged in, should not be used.
NOTE: If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or a similarly
qualified person in order to avoid hazard. Use SJT type rated 300 V cord for replacement.
CAUTION: Failure to follow these instructions will cause:
1. Erratic controller functions. 2. Inaccurate displays and slow heat-up. 3. The circuit breaker to disengage.
1.
PAGE 6
Operating Instructions
The Hotronix®Air Swinger Operating Instructions are designed with the user in mind. Carefully read and follow the
step-by-step instructions for best results.
CONNECT AIRLINE
Connect the air line from your Hotronix®Air Swinger to the standard port on your air compressor.
The Air Swinger requires 1CFM of air at 90 PSI to print continuously. A 1/2 hp compressor with a 1 gallon
tank or larger is recommended. The motor should be rated for continuous operation.
2.
1.1
2.1

ON OFF
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HOTRONIX®AIR SWINGERHOTRONIX®AIR SWINGER
Turning the System On
3.
PAGE 7
Power ON/OFF Switch
Time
Day
Date (Month/Day)
t = Actual dwell time in seconds
F = Fahrenheit
C = Centigrade (Refer to page 10)
Target Temperature
Actual Platen Temperature
T = Temperature
3.1
HELLO!
04/01 WED 16:00
T = 180/375F t = 008
SWITCH THE SYSTEM ON
See the diagram below for switch placement.
(The Power ON/OFF Switch is located on the top of the control housing).
Flip the Switch to the ON position. The machine will display “HELLO” for 3 seconds.
The Date, Day, and Time message will automatically appear.
The Temperature message will automatically appear.
NOTE: 180 F (82.2C) is the lowest number the temperature sensor will read. Once the actual platen
temperature reaches a temperature of 180 F (82.2C) degrees, the display will then increase as the actual
temperature rises. Now the Hotronix®press will automatically recall the previous settings at the time the
machine was last turned off.

REF PRESSURE = C 00
REF PRESSURE = 00
1 2 3
4 5 6
7 8 9
C0E#
0F0C
1 2 3
4 5 6
7 8 9
C0E#
0F0C
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HOTRONIX®AIR SWINGER
ADJUST THE PRESSURE
While the platen is heating, Adjust the Pressure by turning the
Pressure Adjustment Knob clockwise to increase the Pressure and
counter clockwise to decrease the Pressure.
NOTE: The machine may not operate properly at pressure settings
below 20 PSI.
Refer to the Pressure Gauge for the actual pressure setting.
(see diagram to the right).
IMPORTANT: The display on the Pressure Gauge will follow the
actual pressure when increasing the pressure. When decreasing
the pressure, adjust below the target pressure and turn back up.
Failure to follow this procedure will result in poor print quality.
Optional: If you desire to store
a Reference Pressure, press
the Pressure Key.
(Press for two seconds)
Press the Pressure Key again.
(Press for two seconds)
The “C” signals that a
pressure may be entered.
Enter your reference
pressure from 01 to 99 PSI.
Press the “E” Enter Key
when completed.
(Press for two seconds)
NOTE: Press the Pressure Key once to review Reference Pressure.
(Pressure will be displayed and automatically return to the “Ready To
Print Mode.”) Or press the Pressure Key twice to enter a Reference
Pressure.
Press the “E” Key to exit the Pressure Mode and to return to the
Print Mode.
WARNING: Structural damage caused by excessive pressure is not covered under the limited warranty!
Adjusting the Pressure
4.
30 - 45 PSI = Light Pressure
45 - 60 PSI = Medium Pressure
60 - 90 PSI = Heavy Pressure
Pressure Adjustment Knob
PAGE 8

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HOTRONIX®AIR SWINGERHOTRONIX®AIR SWINGER
ADJUST DUAL TIME
Dual Time will allow you to enter two times which will alternate between print cycles.
Press the Time Key.
(Hold for two seconds)
Key in desired time. To enter time, key in 3 digits within a range of
001 to 999 seconds (i.e. 008 seconds). To accept time withought
changing it, press the “E” Key and begin entering second time.
NOTE: The press will not accept times below 001 or above 999
seconds. If you mistakenly attempt to key in a time beyond the
allowable range, the press will beep to alert you of your error.
Press “E” Enter Key to enter the time (press for 2 seconds).
Your time has now been programmed and will appear in the display.
The Air Swinger will automatically return to the “READY TO PRINT”
cycle.
REMEMBER: If a beep is heard at anytime during programming, you
have made an error. Please re-read the instructions and try again.
Key in second desired time (i.e. 010 seconds)
To accept time withought changing it, Press the “E” Key. The
Machine will turn to normal operating mode.
To enter time, key in 3 digits within a range of 001 to 999
seconds.
Press “E” Enter Key to
enter the second time
(press for 2 seconds)
The second time has now
been programmed.
NOTE: Your Hotronix®Air Swinger will automatically return to normal operating mode.
Adjusting Dual Time
5.
PAGE 9
SET TIME: 008
SET TIME: 2 010
T = 360/360 t = 010
1 2 3
4 5 6
7 8 9
C0E#
0F0C
1 2 3
4 5 6
7 8 9
C0E#
0F0C

1 2 3
4 5 6
7 8 9
C0E#
0F0C
1 2 3
4 5 6
7 8 9
C0E#
0F0C
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HOTRONIX®AIR SWINGER
ADJUST THE TEMPERATURE
First, locate and press the Temperature Key on the Control Panel.
(Press for 2 seconds)
The displayed message will illuminate in the LCD display indicating
you are in the Adjust Temperature Mode.
Key in desired temperature (i.e. 330°).
To enter a temperature in fahrenheit, key in 3 numbers.
To enter a temperature in centigrade, key in 4 numbers.
NOTE: The press will not accept temperatures below 205° F (096° C) or above 430° F (221.6° C). If you
mistakenly attempt to key in a temperature beyond the allowable range, the press will beep to alert you of your
error.
Press “E” Enter Key to enter the temperature.
(Press for 2 seconds)
Your temperature has now been programmed and the heat platen
will begin to heat or cool to obtain the new temperature.
REMEMBER: If a beep is heard at any time during programming, you have made an error. Please re-read the
instructions and try again.
PAGE 10
Adjusting the Temperature
6.
SET TEMP F 330
6.1
6.5
6.4
6.3
6.2

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HOTRONIX®AIR SWINGERHOTRONIX®AIR SWINGER
PAGE 11
Pressing
OPTIONAL GARMENT PRE-PRESS TACK MODE
Position the garment and
press the Tack Button
located on top of the
Control Housing.
Gently swing the top platen in a smooth continuous motion until it
lines up with the lower platen. With both hands, press the Print
Buttons located on each side of the press. The top platen will lower
to the print position and remain there until you release the buttons.
CAUTION: Once the Print Buttons are released, the top platen will
return to the UP position.
To exit the Tack Mode simply press the Tack Button.
PREPARE TO PRINT
When the targeted press temperature is reached, the display will prompt you with the message
“READY TO PRINT”. This display will flash alternately with the “Temperature/Time” display.
Position garment and application. Gently swing the top platen in a smooth continuous motion, until it lines up
with the lower platen. With both hands, press the Print Buttons located on the side of the press. The heat
platen will lower to the print position and remain lowered for the number of seconds indicated by the timer.
CAUTION: When the print cycle is complete, the heat platen will return to the UP position and audibly signal.
Gently swing the top platen to the side and proceed according to the application’s instructions.
7.
8.
Alternating Displays
The display will then
show this message
Example: 005, 004, 003, 002, 001

HELLO!
DATE: MOMO, DAY, DD
TIME: HH, MM
# = Set Clock E = OK
# = Set Clock E = OK
04/01 WED 16:00
1 2 3
4 5 6
7 8 9
C0E#
0F0C
1 2 3
4 5 6
7 8 9
C0E#
0F0C
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HOTRONIX®AIR SWINGER
PAGE 12
SWITCH THE SYSTEM ON
The Power ON/OFF Switch is located on the top of the control housing. Flip the switch to the ON position. The
machine will display “HELLO” for 3 seconds.
The Date, Day and Time
message will automatically
appear.
Immediately press the
“E” Key while the Date, Day
and Time message is being
displayed.
(Press for 2 seconds)
NOTE: If the Time and Temperature screen appears before a
decision is made, turn the press off and begin with Step 9.1.
Press the “#” Key.
(Press for 2 seconds)
Key in the two digits for the month (MOMO)
(01= January, 12=December)
Next, key in one digit for the day (DAY) (1= Monday, 7= Sunday)
Then, key in two digits for the date (DD) (01 - 31)
When the final number is keyed in, the LCD screen will display
this message:
NOTE: If too much time is taken, the controller will return to the original display and you will need to start the
sequence again. Turn machine off and begin with Step 9.1.
Key in four digit hours (HH) and minutes (MM) using the 24-hour
clock. Example: 08:00 = 8 am 16:49 = 4:49 pm. When the final
number is keyed in, the LCD screen will display this message:
NOTE: If a blank screen appears, simply press the “C” Key followed
by the “E” Key.
Press the “E” Key to store your new time and date and to return the press to the Print Mode or press the “C”
Key to set the Automatic ON/OFF Function (Where time and date will automatically be stored).
NOTE: If the Automatic ON/OFF Function is not used, your Hotronix®press is equipped with an energy
conserving feature which automatically shuts off the machine’s heat at 12:00 AM in case the machine was left
on. To override simply press the “#” Key.
Setting the Date and Time
9.
This message will automatically appear
This message will automatically appear

0800 1600
2 = 00:00 00:00
1 = 00:00 00:00
1 2 3
4 5 6
7 8 9
C0E#
0F0C
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HOTRONIX®AIR SWINGERHOTRONIX®AIR SWINGER
Setting the Date and Time
PAGE 13
PREPARE TO PRINT
The Automatic ON/OFF feature allows you to make the most of every business day. By using the Automatic
ON/OFF feature your equipment may be programmed to turn on, pre-heat the platen, and be ready to print
when you arrive to work. Also, your equipment may be programmed to automatically turn itself off each evening
at any time you desire.
Press the “#” Key.
(Press for 2 seconds)
The LCD screen will go
blank as displayed.
Key in the desired settings. Using the 24-hour clock, key in Four digit
hours (HH) and minutes (MM). This example shows the press
automatically turning on at 8 AM and automatically turning off at 4PM.
NOTE: If you do not want to have your machine turn on and off for a
particular day, then simply key in eight zeros for that day.
When the eighth
number is keyed in,
the next day will
automatically be
displayed.
10.
Setting the Auto ON/OFF
1 = Monday 00:00 = OFF Time, Hour: Minute
00:00 = ON Time, Hour: Minute

# = Set Clock E = OK
1 2 3
4 5 6
7 8 9
C0E#
0F0C
1 2 3
4 5 6
7 8 9
C0E#
0F0C
1 2 3
4 5 6
7 8 9
C0E#
0F0C
1 2 3
4 5 6
7 8 9
C0E#
0F0C
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HOTRONIX®AIR SWINGER
PAGE 14
Repeat the previous step until all seven days are entered. This message will be displayed:
NOTE: You must continue through all seven days in this
manner for the Automatic ON/OFF Function to work.
If you make an error in entering the times, do not panic. Finish the settings for the remaining days, then return
to the error by repeating the Time Set and Automatic ON/OFF programming steps. (Refer to Step 10.6)
If you press the “E” Key during the programming of any of the seven
days, the memory will be erased and the procedure for Time Set and
Automatic ON/OFF will have to be repeated.
Press the “E” Key to exit the automatic ON/OFF programming mode
and to save your settings into memory or press “#” to reset the time
and then correct errors for the Automatic ON/OFF.
When resetting Automatic ON/OFF times, it is not necessary to reset
each day. Pressing the “C” Key instead of the “#” Key will retain the
displayed information and advance to the next day’s settings.
Pressing the “#” Key will allow you to change the time for the desired
day. (Refer to step 10.2).
Now your Hotronix®press will automatically turn on each morning and turn off each evening at your designated
time.
IMPORTANT: When using the Automatic ON/OFF function, you must leave the press plugged in and have the
power switch in the “ON” position. The press will automatically heat itself to the previous day’s final temperature
setting.
If the press should turn itself off while you are working, simply press the “#” Key to override the Automatic
ON/OFF function. Once your work is completed, press the “#” Key again to return your press to the Automatic
ON/OFF Mode.
Setting the Auto ON/OFF - Cont.

ADJ PRESSURE = 0 0
1 2 3
4 5 6
7 8 9
C0E#
0F0C
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HOTRONIX®AIR SWINGERHOTRONIX®AIR SWINGER
Setting the Auto ON/OFF - Cont.
STORE FREQUENTLY USED SETTINGS
Frequently used press settings (Time, Temperature, and Pressure), can be stored into the Hotronix®press
memory and may be instantly recalled at any time. For your convenience, Hotronix®has already pre-set the ten
most commonly used settings. The preset programs are as follows:
The numbers 0 through 9 are pre-set programs. For example, Program Number 9 is the only pre-set program
for 15 seconds at 375° F (190° C). A pre-set program sticker has been enclosed for your convenience. To
store the setting you are currently using as a pre-set program, follow the instructions below.
Set the Temperature.
(Refer to page 10)
Set the Time.
(Refer to page 9)
Set the Pressure.
Press the “pressure” key.
(Refer to page 8)
PAGE 15
11.
Target Pressure
Actual Platen Pressure
Seconds
4
6
8
10
15
20
25
B 350/180
3
4
5
6
7
8
C 375/190
9
A 330/165
0
1
2
Storing Settings
This message will automatically appear

SET TEMP F 330
SET TEMP F 33A
1 2 3
4 5 6
7 8 9
C0E#
0F0C
1 2 3
4 5 6
7 8 9
C0E#
0F0C
1 2 3
4 5 6
7 8 9
C0E#
0F0C
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HOTRONIX®AIR SWINGER
IMPORTANT: The Actual Pressure must be re-checked each time a pressure change is desired.
Press the Temperature
Key (Press for 2 seconds).
The “Ready to Print”
message will stop blinking.
Press the Temperature Key a second time.
(Press for 2 seconds)
This signals the controller that you are about to store the settings
that you are currently using. The controller is now ready to accept
the next command.
Press the “C” Key (Press for two seconds).
Press the Number Key (0-9) that you desire to assign your new
stored program. Once the new program is stored into memory, your
press will return to the “READY TO PRINT” mode.
REMEMBER: Keep a written record of your new preset programs as well as notes on the best temperature,
time, and pressure for each garment type and applications.
PAGE 16
Storing Settings - cont.

READY TO PRINT
1 2 3
4 5 6
7 8 9
C0E#
0F0C
READY TO PRINT
1 2 3
4 5 6
7 8 9
C0E#
0F0C
T = 350/375 t = 015
1 2 3
4 5 6
7 8 9
C0E#
0F0C
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HOTRONIX®AIR SWINGERHOTRONIX®AIR SWINGER
Storing Settings - cont. Retrieving a Pre-Set Program
PAGE 17
TO RETRIEVE A PRESET PROGRAM
Press the “C” Key. (Press for 2 seconds)
This turns the retrieve function on and the “READY TO PRINT” display will stop blinking.
NOTE: Make sure the display has stopped blinking before proceeding to the next step. Failure to do this will
result in the controller advancing into an incorrect mode when you perform Step 2.
Press the “#” Key. (Press for 2 seconds)
This signals the controller that you are about to retrieve a pre-set
program.
Press the particular
Number Key (0-9) of the
pre-set program which you
desire to retrieve Once you
have pressed the recall
number, your machine will
return to the “READY TO
PRINT”mode and will display
the pre-set program you
retrieved.
The LCD Screen will
display your Actual
Temperature, new Target
Temperature, and new
Time as follows:
Check the pressure setting
before you begin to print.
(Refer to page 8 for instructions on setting your pressure).
12.

3
87
9
10
11
12
13
14
15
16
17
23
24
25
26
27
28
29
30
18
19
20
21
22
30
3
49
47
1
2
4
5
6
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HOTRONIX®AIR SWINGER
PAGE 18
Parts location Guide
Air Line Diagram
Air Filter
Mac Valve
Pressure
Regulator
Air Gauge
Air Cylinder

31 32 33 34
35
36 37 38
39
40
39
31
42
41
43
44
45
46
47
48
30
30
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HOTRONIX®AIR SWINGERHOTRONIX®AIR SWINGER
Parts location Guide Parts Location Guide
PAGE 19

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HOTRONIX®AIR SWINGER
PAGE 20
Replacement Parts List
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29/49
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49/29
Part #
2-1006-20
2-1006-43
Kit 3-6918
1-1016
Kit 3-1225
3-1011-106
2-1006-44
2-1033
2-1029
1-1011
2-1002-3
4-1117
1-1063
3-1011-217
1-1272-1
1-1791
1-1215
1-1059
1-1211
1-1219
Kit 3-1257
1-1892
2-1013-1
1-1759
1-1059-1
3-1011-230
No Number
1-2074
4-1161
4-1015-12
1-1213
1-1587
1-2087
1-1331
1-1031
1-1214
1-1588-1
2-1014
1-1670
1-2067
1-1290
4-1015-36
1-1231 IN
1-1581
4-1015-13
1-2021
4-1015-4
1-1762
4-1161
Qty.
4
4
1
2
1
4
4
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
7
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
Part Name
Nylon Lock Nuts 5/16-18
Lock Spring Washer 3/8”
Table Top Stand
Platen Thumb Screw
Base Weldment with Spindle
Hex Soc Screw 1/4-20x3/4”
Lock Spring Washer 1/4”
Post Casting
Lower Platen 16x20
Silicone Pad Grey 16x20
Heat Platen 16x20
Heat Platen Cover
Finish Washer
Cover Screw 10-24x1/2”
Probe
Quick Disconnect
Air Filter
Heater Triac
Proximity Switch
Magnet
Top Weldment
Bulkhead Fitting 3/8”
Power Cord
IEC Inlet
Air Triac
Safety Bolt 3/8-16x7”
Jam Nut 1”-12
Air Cylinder
Control Housing/Back
Elbow Fitting 1/4”x1/4”
Pressure Regulator
Tack Button
ON/OFF Switch
Ciruit Breaker
LCD Display
Pressure Gauge
E-Stop
Keypad
Print Switch
Counter
Terminal Block 5 Position
Stone Filter
Mac Valve
Safety Valve 100 PSI
Elbow Fitting 1/8”x1/4”
Control Board
Elbow Fitting 1/4”x3/8”
Terminal Block
Control Housing
Each
Each
Each
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