HSS Hire 87200 User manual
Pop Up Access
Platform
Simple, quick and safe powered
portable scaffold tower, perfect
for construction site and
maintenance applications.
Code 87200
Pop Up Access
Platform
Operating & Safety Guide 504
Operating & Safety Guide 504
504/01
504/01
©HSS Hire Service Group Ltd 2009 No. 504/01
Group Office: 25 Willow Lane, Mitcham, Surrey CR4 4TS
Web Site: http://www.hss.com
…any comments?
If you have any suggestions to enable us to improve the
information within this guide please e-mail your comments or
write to the Safety Guide Manager at the address below
e-mail: safety@hss.com
... have you been trained
The law requires that personnel using this type of equipment
must be competent and qualified to do so. Training is available at
HSS Training Solutions
0845 766 7799
EQUIPMENT CARE
FINISHING OFF
Never push the equipment beyond its design limits. If it
will not do what you want with reasonable ease and speed,
assume you have the wrong tool for the job. Contact your
local HSS Hire for advice.
Keep the equipment clean, you will find this less of a
chore if you clean it regularly, rather than wait until the end
of the hire period.
When not in use, store the equipment somewhere clean,
dry and safe from thieves and unauthorised users.
Lower the cage and exit. Turn the unit off and as a safety
precaution, press red STOP button.
Collect all parts together and give them a final clean up
ready for return, to your local HSS Hire.
Safe working load (SWL)
equivalent to
Overall mass (GVW)
Maximum wheel load
Maximum platform height
Maximum working height
Platform length
Platform width
Platform guard rail height
Toe board height
Maximum allowable manual force
Maximum allowable wind speed
Maximum allowable chassis inclination
Electrical system
Motor
Batteries
Battery charger
Hydraulic system
Maximum pressure
Reservoir capacity
Function speeds (approx.)
Raise
Lower
Approx. no. of lifts (fully charged + SWL)
Overall length (stowed)
Overall height (stowed)
Overall width (stowed)
OPERATING SPECIFICATIONS
240kg
1 person + tools
1.63 metres
3.63 metres
1.01 metres
0.52 metres
1.10 metres
0.15 metres
200 Newtons
0 metres/sec
0 degrees
12 volt DC
0.7 kW
1 x 80 Ah
Self-seeking
automatic
90–240V AC
250 bar
1 litre
8 seconds
7 seconds
300
1.2 metres
1.65 metres
0.70 metres
225kg
350kg
PRE-OPERATION CHECKLIST
Check structure (e.g. damage, cracks,
corrosion, abrasion, welds, connections)
Check platform (floor, rails, handrail
sockets).
Check castors (smooth movement,
damage).
Check brakes.
Check oil leaks.
Ensure battery is fully loaded.
Ensure raise and lower functions operate
well.
Check emergency stop and lowering
functions.
Check safety decals and training card.
1.
2.
3.
4.
5.
6.
7.
8.
9.
ENTERING AND LEAVING THE WORK PLATFORM
Always use three points of contact when entering or
exiting the platform, using the guard rails provided. For
example, use two hands
and one foot, as shown
below. Use the step
provided on the base of
the machine.
On entering the platform,
ensure that the gate is
closed behind you.
CONTROL PENDANT
The Control Pendant houses the platform raise
and lower controls.
Pressing the‘UP’button raises the platform.
Pressing the ‘DOWN’ button lowers the
platform.
Take care to avoid repeated jerky movements
which could cause unnecessary impact loads
on the structure.
The Pop Up Access Platform is supplied with a built-in multi
voltage automatic battery charger, for supply voltages
between 90V and 240V AC.
The battery charger is located on the underside of the
platform.
To charge the battery, follow these
steps:
1. Turn the Maintenance Isolator
switch to ‘0’ (OFF) position.
2. Connect the battery charger lead to
the platform at the point shown.
3.Connect the battery charger to the
power supply (either 110V or 240V AC
at 50 Hz depending on the mains
supply).
4. Turn the Maintenance Isolator
switch to ‘2’ (CHARGE) position.
5.The battery should be fully
recharged once the 95% LED is
illuminated on the charging indicator.
BATTERY CHARGING
A battery condition meter is fitted to the Pop Up as shown.
To check the battery condition, elevate the platform
from ground level whilst at the same time pressing the
red button above the battery condition meter. This is the
only way to obtain an accurate reading. The battery will
require charging if there is less than 4 bars on the
display. Do not attempt to use the machine in this state
as battery damage may occur. Never allow the battery
to run completely flat as this damages the cells and can
lead to premature battery failure. It is good practice to
charge the battery daily to ensure optimum battery
condition.
EMERGENCY STOP
An emergency stop button is provided on
the control pendant. Once depressed, this
isolates power to the raise and lower
functions.
To restore functionality, twist the
emergency stop button clockwise to
release the button,
as shown below.
Turning the Maintenance Isolator
switch to the ‘0’ position also has the
effect of isolating power to the raise
and lower functions.
EMERGENCY LOWERING
To lower the platform in the event of an emergency, a
control is provided at the chassis.
Turning the knob in an
ANTICLOCKWISE direction, as
shown, opens the lift valve. Once the
valve is fully open the platform will
lower, at this point please stand
back to ensure your safety.
Always close the valve after use.
Never manoeuvre the Pop-Up whilst in its elevated
position, as this may cause instability.
Never enter or exit the platform unless the platform is in
the lowered and transport position.
Never apply external side loads to the platform or
scissor structure.
Never allow persons at ground level to operate the
controls whilst the platform is occupied (unless in an
emergency situation).
For advice on the safety and suitability of this
equipment contact your local HSS Hire.
There is a serious risk of personal injury if you do not
follow all instructions laid down in this guide.
The hirer has a responsibility to ensure that all
necessary risk assessments have been completed prior
to the use of this equipment.
This equipment should only be used by an operator
who has been deemed competent to do so by his/her
employer.
This equipment is designed to be used by an able bodied,
competent adult who has read and understood these
instructions. Anyone with either a temporary or permanent
disability should seek expert advice before using it.
Keep children, animals and bystanders away from the
work area. Cordon off a NO GO area using cones and
either barriers or tape, available for hire from your local
HSS Hire.
Never use this equipment if you are ill, feeling
tired, or under the influence of alcohol or
drugs.
Wear practical, protective clothing,
gloves, footwear and a protective hard
hat. Avoid loose garments and jewellery that could catch in
moving parts, tie back long hair.
Do not work near flammable gases or liquids, petrol or
paint thinner fumes for example. Keep combustible
materials at a safe distance – at least 5m.
Make sure you know how to switch this equipment OFF
before you switch it ON in case you get into difficulty.
Make sure you know how to operate this equipment
safely and are aware of its limitations before you use it.
Make sure that everyone is warned of what you are
doing.
This machine is designed for internal use only. If working
in a building which has large openings where wind gusts
occur, DO NOT USE THE MACHINE.
The maximum number of occupants must not exceed
one.
Never use the lift near overhead power lines or similar
hazards.
Never exceed the equipment’s safe working load of
240Kg.
Never operate the equipment alone. Ensure a competent
adult is always within shouting range to operate the
manual descent system or come to your aid if anything
should go wrong.
Never use the platform as a goods lift or crane.
Never try to move the platform on its castors when
elevated.
Never extend the height of the platform by using boxes,
steps ladders etc.
Never modify the Pop Up Access Platform in any way
without the full approval of the manufacturer.
Never manoeuvre the platform on an inclined surface
otherwise it may become uncontrollable.
GENERAL SAFETY
ELECTRICAL SAFETY
GETTING STARTED
IDENTIFIER
WARNING
THIS MACHINE HAS NOT BEEN
DESIGNED FOR OPERATION WITHIN
POTENTIALLY EXPLOSIVE ATMOSPHERES
The Pop Up Access Platform is a scissor lift type work
platform, which is manoeuvred manually into work
positions and elevated and lowered using an electro-
hydraulic control system.
Pop Up Access Platform must not be used in
applications or for uses outside of the scope of this
operating safety guide. Should a certain application not
be covered, then your local HSS should be contacted.
This guide provides information on the safe operation
of Pop Up Access Platform. Operators should read and
understand all of the information contained within this
manual prior to operating the platform.
This machine has been tested for Electromagnetic
Compatibility (EMC) however, operation near to high
BASIC TECHNIQUES
Select a site for the machine from which the platform will
be able to reach the required work area. A visual
inspection of the operating site should be made before
setting up the machine.
Ensure that the ground on which the Pop Up is to
operate is capable of supporting the weight of the
machine (including the weight of the operator plus tools
and materials). Be aware of floors or coverings (e.g.
manhole covers) that may not withstand point loadings
exerted by the castor wheels.
The platform must only be operated on flat (0º chassis
inclination) and level surfaces. The allowable chassis
inclination is indicated when the bubble spirit evel is within
the marked limits. All castor wheels must be in full
contact with the ground.
Ensure that adequate clearance is available above and
around the platform before elevation.
Training card
Guard rail Gate
Platform
Main
lift cylinder
Control pendant
Emergency
stop button
& key
Maintenance
Isolator
switch
Bubble
spirit
level
Chassis
Warning
buzzer
Emergency
lowering
valve
WARNING
THIS MACHINE IS NOT ELECTRICALLY INSULATED
AND MUST NEVER BE USED FOR LIVE LINE
WORKING. DEATH OR SERIOUS INJURY CAN
RESULT FROM CONTACT WITH, OR INADEQUATE
CLEARANCE FROM, ELECTRICAL CONDUCTORS
FIRE WARNING
BATTERIES GENERATE HIGHLY FLAMMABLE AND
POTENTIALLY EXPLOSIVE HYDROGEN GAS WHEN
CHARGING, SO, UNTIL CHARGING IS OVER AND THE
GAS HAS DISPERSED...
ALWAYS STAND THE LIFT IN A WELL-VENTILATED
SPOT, PREFERABLY IN THE OPEN AIR.
ALWAYS OPEN THE BATTERY COMPARTMENT COVER.
NEVER SMOKE OR ALLOW NAKED LIGHTS AND
OTHER IGNITION SOURCES INTO THE AREA.
powered radio transmission apparatus (e.g. radar,
antennae) or within strong electrical and/or magnetic
fields may affect some features of this product.
Before operating platform familiarise yourself with the
work area, check for possible hazards such as potholes,
ramps, slopes and overhead obstructions that could
affect the safe use of the equipment.
Operating procedures should be preceded with pre-
operation checks (see Pre-operation checklist).
If checks reveal malfunctions or damage on the Pop Up
Access Platform, then the machine must not be used
until the problem is rectified.
If in doubt, seek further assistance from your local HSS
Hire.
If safety decals are no longer legible or missing, please
also contact HSS Hire.
ENGAGING THE BRAKES
Always ensure that both castor brakes are locked before
elevating the work platform to prevent any inadvertent
movement.
The brakes are
engaged by
pushing down
on the lever and
pulling up the
lever as shown.
MANOEUVRING THE PLATFORM
Manoeuvre the platform into position
using both hands on the guard rails at
gate end. Take care to avoid trapping
hands or feet whilst manoeuvring the
platform.
Never manoeuvre the Pop Up whilst it is
elevated or with a person, tools or
materials in the platform.
POWERING UP
The Pop Up Access Platform is provided with a key operated
switch which is used to isolate the battery and therefore the
electrical system, preventing unauthorised use.
To enable the electrical system, first turn the Maintenance
Isolater switch to position‘1’ (ON) and insert the key into the
emergency stop button. Turn clockwise to release the
button. Ensure that when the machine is not in use, the
emergency stop button is depressed and the key is removed.
Turn the
Maintenance
Isolator switch
to position ‘0’
(OFF).
The Pop Up Access Platform is powered by 12v DC
batteries. Always fully charge before use and recharge
at regular intervals.
Never operate the lift when charging the battery.
After charging, switch OFF the power supply and
disconnect the power supply lead from the charger. If
the charger fails, or its power supply cable or lead becomes
damaged, return the unit. Do not attempt to repair
anything yourself.
Keep the charger dry at all times. Using electrical
equipment in wet or damp conditions can be
dangerous.
To reduce the risk of electric shock, always use a
suitable RCD (Residual Current-Operated Device)
available from your local HSS Hire.
Hydraulic tank Hydraulic Pack
Battery
Battery charger
Battery
charging
indicator
Battery
charger
socket
Battery
condition meter
& button
Chassis plate
UP button
DOWN button
Winch point
Castor break
Maintenance
props
Maintenance
Isolator
switch Warning
buzzer
Emergency
lowering valve
MODEL 1
MODEL 2
Key
switch
Never manoeuvre the Pop-Up whilst in its elevated
position, as this may cause instability.
Never enter or exit the platform unless the platform is in
the lowered and transport position.
Never apply external side loads to the platform or
scissor structure.
Never allow persons at ground level to operate the
controls whilst the platform is occupied (unless in an
emergency situation).
For advice on the safety and suitability of this
equipment contact your local HSS Hire.
There is a serious risk of personal injury if you do not
follow all instructions laid down in this guide.
The hirer has a responsibility to ensure that all
necessary risk assessments have been completed prior
to the use of this equipment.
This equipment should only be used by an operator
who has been deemed competent to do so by his/her
employer.
This equipment is designed to be used by an able bodied,
competent adult who has read and understood these
instructions. Anyone with either a temporary or permanent
disability should seek expert advice before using it.
Keep children, animals and bystanders away from the
work area. Cordon off a NO GO area using cones and
either barriers or tape, available for hire from your local
HSS Hire.
Never use this equipment if you are ill, feeling
tired, or under the influence of alcohol or
drugs.
Wear practical, protective clothing,
gloves, footwear and a protective hard
hat. Avoid loose garments and jewellery that could catch in
moving parts, tie back long hair.
Do not work near flammable gases or liquids, petrol or
paint thinner fumes for example. Keep combustible
materials at a safe distance – at least 5m.
Make sure you know how to switch this equipment OFF
before you switch it ON in case you get into difficulty.
Make sure you know how to operate this equipment
safely and are aware of its limitations before you use it.
Make sure that everyone is warned of what you are
doing.
This machine is designed for internal use only. If working
in a building which has large openings where wind gusts
occur, DO NOT USE THE MACHINE.
The maximum number of occupants must not exceed
one.
Never use the lift near overhead power lines or similar
hazards.
Never exceed the equipment’s safe working load of
240Kg.
Never operate the equipment alone. Ensure a competent
adult is always within shouting range to operate the
manual descent system or come to your aid if anything
should go wrong.
Never use the platform as a goods lift or crane.
Never try to move the platform on its castors when
elevated.
Never extend the height of the platform by using boxes,
steps ladders etc.
Never modify the Pop Up Access Platform in any way
without the full approval of the manufacturer.
Never manoeuvre the platform on an inclined surface
otherwise it may become uncontrollable.
GENERAL SAFETY
ELECTRICAL SAFETY
GETTING STARTED
IDENTIFIER
WARNING
THIS MACHINE HAS NOT BEEN
DESIGNED FOR OPERATION WITHIN
POTENTIALLY EXPLOSIVE ATMOSPHERES
The Pop Up Access Platform is a scissor lift type work
platform, which is manoeuvred manually into work
positions and elevated and lowered using an electro-
hydraulic control system.
Pop Up Access Platform must not be used in
applications or for uses outside of the scope of this
operating safety guide. Should a certain application not
be covered, then your local HSS should be contacted.
This guide provides information on the safe operation
of Pop Up Access Platform. Operators should read and
understand all of the information contained within this
manual prior to operating the platform.
This machine has been tested for Electromagnetic
Compatibility (EMC) however, operation near to high
BASIC TECHNIQUES
Select a site for the machine from which the platform will
be able to reach the required work area. A visual
inspection of the operating site should be made before
setting up the machine.
Ensure that the ground on which the Pop Up is to
operate is capable of supporting the weight of the
machine (including the weight of the operator plus tools
and materials). Be aware of floors or coverings (e.g.
manhole covers) that may not withstand point loadings
exerted by the castor wheels.
The platform must only be operated on flat (0º chassis
inclination) and level surfaces. The allowable chassis
inclination is indicated when the bubble spirit evel is within
the marked limits. All castor wheels must be in full
contact with the ground.
Ensure that adequate clearance is available above and
around the platform before elevation.
Training card
Guard rail Gate
Platform
Main
lift cylinder
Control pendant
Emergency
stop button
& key
Maintenance
Isolator
switch
Bubble
spirit
level
Chassis
Warning
buzzer
Emergency
lowering
valve
WARNING
THIS MACHINE IS NOT ELECTRICALLY INSULATED
AND MUST NEVER BE USED FOR LIVE LINE
WORKING. DEATH OR SERIOUS INJURY CAN
RESULT FROM CONTACT WITH, OR INADEQUATE
CLEARANCE FROM, ELECTRICAL CONDUCTORS
FIRE WARNING
BATTERIES GENERATE HIGHLY FLAMMABLE AND
POTENTIALLY EXPLOSIVE HYDROGEN GAS WHEN
CHARGING, SO, UNTIL CHARGING IS OVER AND THE
GAS HAS DISPERSED...
ALWAYS STAND THE LIFT IN A WELL-VENTILATED
SPOT, PREFERABLY IN THE OPEN AIR.
ALWAYS OPEN THE BATTERY COMPARTMENT COVER.
NEVER SMOKE OR ALLOW NAKED LIGHTS AND
OTHER IGNITION SOURCES INTO THE AREA.
powered radio transmission apparatus (e.g. radar,
antennae) or within strong electrical and/or magnetic
fields may affect some features of this product.
Before operating platform familiarise yourself with the
work area, check for possible hazards such as potholes,
ramps, slopes and overhead obstructions that could
affect the safe use of the equipment.
Operating procedures should be preceded with pre-
operation checks (see Pre-operation checklist).
If checks reveal malfunctions or damage on the Pop Up
Access Platform, then the machine must not be used
until the problem is rectified.
If in doubt, seek further assistance from your local HSS
Hire.
If safety decals are no longer legible or missing, please
also contact HSS Hire.
ENGAGING THE BRAKES
Always ensure that both castor brakes are locked before
elevating the work platform to prevent any inadvertent
movement.
The brakes are
engaged by
pushing down
on the lever and
pulling up the
lever as shown.
MANOEUVRING THE PLATFORM
Manoeuvre the platform into position
using both hands on the guard rails at
gate end. Take care to avoid trapping
hands or feet whilst manoeuvring the
platform.
Never manoeuvre the Pop Up whilst it is
elevated or with a person, tools or
materials in the platform.
POWERING UP
The Pop Up Access Platform is provided with a key operated
switch which is used to isolate the battery and therefore the
electrical system, preventing unauthorised use.
To enable the electrical system, first turn the Maintenance
Isolater switch to position‘1’(ON) and insert the key into the
emergency stop button. Turn clockwise to release the
button. Ensure that when the machine is not in use, the
emergency stop button is depressed and the key is removed.
Turn the
Maintenance
Isolator switch
to position ‘0’
(OFF).
The Pop Up Access Platform is powered by 12v DC
batteries. Always fully charge before use and recharge
at regular intervals.
Never operate the lift when charging the battery.
After charging, switch OFF the power supply and
disconnect the power supply lead from the charger. If
the charger fails, or its power supply cable or lead becomes
damaged, return the unit. Do not attempt to repair
anything yourself.
Keep the charger dry at all times. Using electrical
equipment in wet or damp conditions can be
dangerous.
To reduce the risk of electric shock, always use a
suitable RCD (Residual Current-Operated Device)
available from your local HSS Hire.
Hydraulic tank Hydraulic Pack
Battery
Battery charger
Battery
charging
indicator
Battery
charger
socket
Battery
condition meter
& button
Chassis plate
UP button
DOWN button
Winch point
Castor break
Maintenance
props
Maintenance
Isolator
switch Warning
buzzer
Emergency
lowering valve
MODEL 1
MODEL 2
Key
switch
Never manoeuvre the Pop-Up whilst in its elevated
position, as this may cause instability.
Never enter or exit the platform unless the platform is in
the lowered and transport position.
Never apply external side loads to the platform or
scissor structure.
Never allow persons at ground level to operate the
controls whilst the platform is occupied (unless in an
emergency situation).
For advice on the safety and suitability of this
equipment contact your local HSS Hire.
There is a serious risk of personal injury if you do not
follow all instructions laid down in this guide.
The hirer has a responsibility to ensure that all
necessary risk assessments have been completed prior
to the use of this equipment.
This equipment should only be used by an operator
who has been deemed competent to do so by his/her
employer.
This equipment is designed to be used by an able bodied,
competent adult who has read and understood these
instructions. Anyone with either a temporary or permanent
disability should seek expert advice before using it.
Keep children, animals and bystanders away from the
work area. Cordon off a NO GO area using cones and
either barriers or tape, available for hire from your local
HSS Hire.
Never use this equipment if you are ill, feeling
tired, or under the influence of alcohol or
drugs.
Wear practical, protective clothing,
gloves, footwear and a protective hard
hat. Avoid loose garments and jewellery that could catch in
moving parts, tie back long hair.
Do not work near flammable gases or liquids, petrol or
paint thinner fumes for example. Keep combustible
materials at a safe distance – at least 5m.
Make sure you know how to switch this equipment OFF
before you switch it ON in case you get into difficulty.
Make sure you know how to operate this equipment
safely and are aware of its limitations before you use it.
Make sure that everyone is warned of what you are
doing.
This machine is designed for internal use only. If working
in a building which has large openings where wind gusts
occur, DO NOT USE THE MACHINE.
The maximum number of occupants must not exceed
one.
Never use the lift near overhead power lines or similar
hazards.
Never exceed the equipment’s safe working load of
240Kg.
Never operate the equipment alone. Ensure a competent
adult is always within shouting range to operate the
manual descent system or come to your aid if anything
should go wrong.
Never use the platform as a goods lift or crane.
Never try to move the platform on its castors when
elevated.
Never extend the height of the platform by using boxes,
steps ladders etc.
Never modify the Pop Up Access Platform in any way
without the full approval of the manufacturer.
Never manoeuvre the platform on an inclined surface
otherwise it may become uncontrollable.
GENERAL SAFETY
ELECTRICAL SAFETY
GETTING STARTED
IDENTIFIER
WARNING
THIS MACHINE HAS NOT BEEN
DESIGNED FOR OPERATION WITHIN
POTENTIALLY EXPLOSIVE ATMOSPHERES
The Pop Up Access Platform is a scissor lift type work
platform, which is manoeuvred manually into work
positions and elevated and lowered using an electro-
hydraulic control system.
Pop Up Access Platform must not be used in
applications or for uses outside of the scope of this
operating safety guide. Should a certain application not
be covered, then your local HSS should be contacted.
This guide provides information on the safe operation
of Pop Up Access Platform. Operators should read and
understand all of the information contained within this
manual prior to operating the platform.
This machine has been tested for Electromagnetic
Compatibility (EMC) however, operation near to high
BASIC TECHNIQUES
Select a site for the machine from which the platform will
be able to reach the required work area. A visual
inspection of the operating site should be made before
setting up the machine.
Ensure that the ground on which the Pop Up is to
operate is capable of supporting the weight of the
machine (including the weight of the operator plus tools
and materials). Be aware of floors or coverings (e.g.
manhole covers) that may not withstand point loadings
exerted by the castor wheels.
The platform must only be operated on flat (0º chassis
inclination) and level surfaces. The allowable chassis
inclination is indicated when the bubble spirit evel is within
the marked limits. All castor wheels must be in full
contact with the ground.
Ensure that adequate clearance is available above and
around the platform before elevation.
Training card
Guard rail Gate
Platform
Main
lift cylinder
Control pendant
Emergency
stop button
& key
Maintenance
Isolator
switch
Bubble
spirit
level
Chassis
Warning
buzzer
Emergency
lowering
valve
WARNING
THIS MACHINE IS NOT ELECTRICALLY INSULATED
AND MUST NEVER BE USED FOR LIVE LINE
WORKING. DEATH OR SERIOUS INJURY CAN
RESULT FROM CONTACT WITH, OR INADEQUATE
CLEARANCE FROM, ELECTRICAL CONDUCTORS
FIRE WARNING
BATTERIES GENERATE HIGHLY FLAMMABLE AND
POTENTIALLY EXPLOSIVE HYDROGEN GAS WHEN
CHARGING, SO, UNTIL CHARGING IS OVER AND THE
GAS HAS DISPERSED...
ALWAYS STAND THE LIFT IN A WELL-VENTILATED
SPOT, PREFERABLY IN THE OPEN AIR.
ALWAYS OPEN THE BATTERY COMPARTMENT COVER.
NEVER SMOKE OR ALLOW NAKED LIGHTS AND
OTHER IGNITION SOURCES INTO THE AREA.
powered radio transmission apparatus (e.g. radar,
antennae) or within strong electrical and/or magnetic
fields may affect some features of this product.
Before operating platform familiarise yourself with the
work area, check for possible hazards such as potholes,
ramps, slopes and overhead obstructions that could
affect the safe use of the equipment.
Operating procedures should be preceded with pre-
operation checks (see Pre-operation checklist).
If checks reveal malfunctions or damage on the Pop Up
Access Platform, then the machine must not be used
until the problem is rectified.
If in doubt, seek further assistance from your local HSS
Hire.
If safety decals are no longer legible or missing, please
also contact HSS Hire.
ENGAGING THE BRAKES
Always ensure that both castor brakes are locked before
elevating the work platform to prevent any inadvertent
movement.
The brakes are
engaged by
pushing down
on the lever and
pulling up the
lever as shown.
MANOEUVRING THE PLATFORM
Manoeuvre the platform into position
using both hands on the guard rails at
gate end. Take care to avoid trapping
hands or feet whilst manoeuvring the
platform.
Never manoeuvre the Pop Up whilst it is
elevated or with a person, tools or
materials in the platform.
POWERING UP
The Pop Up Access Platform is provided with a key operated
switch which is used to isolate the battery and therefore the
electrical system, preventing unauthorised use.
To enable the electrical system, first turn the Maintenance
Isolater switch to position‘1’(ON) and insert the key into the
emergency stop button. Turn clockwise to release the
button. Ensure that when the machine is not in use, the
emergency stop button is depressed and the key is removed.
Turn the
Maintenance
Isolator switch
to position ‘0’
(OFF).
The Pop Up Access Platform is powered by 12v DC
batteries. Always fully charge before use and recharge
at regular intervals.
Never operate the lift when charging the battery.
After charging, switch OFF the power supply and
disconnect the power supply lead from the charger. If
the charger fails, or its power supply cable or lead becomes
damaged, return the unit. Do not attempt to repair
anything yourself.
Keep the charger dry at all times. Using electrical
equipment in wet or damp conditions can be
dangerous.
To reduce the risk of electric shock, always use a
suitable RCD (Residual Current-Operated Device)
available from your local HSS Hire.
Hydraulic tank Hydraulic Pack
Battery
Battery charger
Battery
charging
indicator
Battery
charger
socket
Battery
condition meter
& button
Chassis plate
UP button
DOWN button
Winch point
Castor break
Maintenance
props
Maintenance
Isolator
switch Warning
buzzer
Emergency
lowering valve
MODEL 1
MODEL 2
Key
switch
Never manoeuvre the Pop-Up whilst in its elevated
position, as this may cause instability.
Never enter or exit the platform unless the platform is in
the lowered and transport position.
Never apply external side loads to the platform or
scissor structure.
Never allow persons at ground level to operate the
controls whilst the platform is occupied (unless in an
emergency situation).
For advice on the safety and suitability of this
equipment contact your local HSS Hire.
There is a serious risk of personal injury if you do not
follow all instructions laid down in this guide.
The hirer has a responsibility to ensure that all
necessary risk assessments have been completed prior
to the use of this equipment.
This equipment should only be used by an operator
who has been deemed competent to do so by his/her
employer.
This equipment is designed to be used by an able bodied,
competent adult who has read and understood these
instructions. Anyone with either a temporary or permanent
disability should seek expert advice before using it.
Keep children, animals and bystanders away from the
work area. Cordon off a NO GO area using cones and
either barriers or tape, available for hire from your local
HSS Hire.
Never use this equipment if you are ill, feeling
tired, or under the influence of alcohol or
drugs.
Wear practical, protective clothing,
gloves, footwear and a protective hard
hat. Avoid loose garments and jewellery that could catch in
moving parts, tie back long hair.
Do not work near flammable gases or liquids, petrol or
paint thinner fumes for example. Keep combustible
materials at a safe distance – at least 5m.
Make sure you know how to switch this equipment OFF
before you switch it ON in case you get into difficulty.
Make sure you know how to operate this equipment
safely and are aware of its limitations before you use it.
Make sure that everyone is warned of what you are
doing.
This machine is designed for internal use only. If working
in a building which has large openings where wind gusts
occur, DO NOT USE THE MACHINE.
The maximum number of occupants must not exceed
one.
Never use the lift near overhead power lines or similar
hazards.
Never exceed the equipment’s safe working load of
240Kg.
Never operate the equipment alone. Ensure a competent
adult is always within shouting range to operate the
manual descent system or come to your aid if anything
should go wrong.
Never use the platform as a goods lift or crane.
Never try to move the platform on its castors when
elevated.
Never extend the height of the platform by using boxes,
steps ladders etc.
Never modify the Pop Up Access Platform in any way
without the full approval of the manufacturer.
Never manoeuvre the platform on an inclined surface
otherwise it may become uncontrollable.
GENERAL SAFETY
ELECTRICAL SAFETY
GETTING STARTED
IDENTIFIER
WARNING
THIS MACHINE HAS NOT BEEN
DESIGNED FOR OPERATION WITHIN
POTENTIALLY EXPLOSIVE ATMOSPHERES
The Pop Up Access Platform is a scissor lift type work
platform, which is manoeuvred manually into work
positions and elevated and lowered using an electro-
hydraulic control system.
Pop Up Access Platform must not be used in
applications or for uses outside of the scope of this
operating safety guide. Should a certain application not
be covered, then your local HSS should be contacted.
This guide provides information on the safe operation
of Pop Up Access Platform. Operators should read and
understand all of the information contained within this
manual prior to operating the platform.
This machine has been tested for Electromagnetic
Compatibility (EMC) however, operation near to high
BASIC TECHNIQUES
Select a site for the machine from which the platform will
be able to reach the required work area. A visual
inspection of the operating site should be made before
setting up the machine.
Ensure that the ground on which the Pop Up is to
operate is capable of supporting the weight of the
machine (including the weight of the operator plus tools
and materials). Be aware of floors or coverings (e.g.
manhole covers) that may not withstand point loadings
exerted by the castor wheels.
The platform must only be operated on flat (0º chassis
inclination) and level surfaces. The allowable chassis
inclination is indicated when the bubble spirit evel is within
the marked limits. All castor wheels must be in full
contact with the ground.
Ensure that adequate clearance is available above and
around the platform before elevation.
Training card
Guard rail Gate
Platform
Main
lift cylinder
Control pendant
Emergency
stop button
& key
Maintenance
Isolator
switch
Bubble
spirit
level
Chassis
Warning
buzzer
Emergency
lowering
valve
WARNING
THIS MACHINE IS NOT ELECTRICALLY INSULATED
AND MUST NEVER BE USED FOR LIVE LINE
WORKING. DEATH OR SERIOUS INJURY CAN
RESULT FROM CONTACT WITH, OR INADEQUATE
CLEARANCE FROM, ELECTRICAL CONDUCTORS
FIRE WARNING
BATTERIES GENERATE HIGHLY FLAMMABLE AND
POTENTIALLY EXPLOSIVE HYDROGEN GAS WHEN
CHARGING, SO, UNTIL CHARGING IS OVER AND THE
GAS HAS DISPERSED...
ALWAYS STAND THE LIFT IN A WELL-VENTILATED
SPOT, PREFERABLY IN THE OPEN AIR.
ALWAYS OPEN THE BATTERY COMPARTMENT COVER.
NEVER SMOKE OR ALLOW NAKED LIGHTS AND
OTHER IGNITION SOURCES INTO THE AREA.
powered radio transmission apparatus (e.g. radar,
antennae) or within strong electrical and/or magnetic
fields may affect some features of this product.
Before operating platform familiarise yourself with the
work area, check for possible hazards such as potholes,
ramps, slopes and overhead obstructions that could
affect the safe use of the equipment.
Operating procedures should be preceded with pre-
operation checks (see Pre-operation checklist).
If checks reveal malfunctions or damage on the Pop Up
Access Platform, then the machine must not be used
until the problem is rectified.
If in doubt, seek further assistance from your local HSS
Hire.
If safety decals are no longer legible or missing, please
also contact HSS Hire.
ENGAGING THE BRAKES
Always ensure that both castor brakes are locked before
elevating the work platform to prevent any inadvertent
movement.
The brakes are
engaged by
pushing down
on the lever and
pulling up the
lever as shown.
MANOEUVRING THE PLATFORM
Manoeuvre the platform into position
using both hands on the guard rails at
gate end. Take care to avoid trapping
hands or feet whilst manoeuvring the
platform.
Never manoeuvre the Pop Up whilst it is
elevated or with a person, tools or
materials in the platform.
POWERING UP
The Pop Up Access Platform is provided with a key operated
switch which is used to isolate the battery and therefore the
electrical system, preventing unauthorised use.
To enable the electrical system, first turn the Maintenance
Isolater switch to position‘1’(ON) and insert the key into the
emergency stop button. Turn clockwise to release the
button. Ensure that when the machine is not in use, the
emergency stop button is depressed and the key is removed.
Turn the
Maintenance
Isolator switch
to position ‘0’
(OFF).
The Pop Up Access Platform is powered by 12v DC
batteries. Always fully charge before use and recharge
at regular intervals.
Never operate the lift when charging the battery.
After charging, switch OFF the power supply and
disconnect the power supply lead from the charger. If
the charger fails, or its power supply cable or lead becomes
damaged, return the unit. Do not attempt to repair
anything yourself.
Keep the charger dry at all times. Using electrical
equipment in wet or damp conditions can be
dangerous.
To reduce the risk of electric shock, always use a
suitable RCD (Residual Current-Operated Device)
available from your local HSS Hire.
Hydraulic tank Hydraulic Pack
Battery
Battery charger
Battery
charging
indicator
Battery
charger
socket
Battery
condition meter
& button
Chassis plate
UP button
DOWN button
Winch point
Castor break
Maintenance
props
Maintenance
Isolator
switch Warning
buzzer
Emergency
lowering valve
MODEL 1
MODEL 2
Key
switch
Pop Up Access
Platform
Simple, quick and safe powered
portable scaffold tower, perfect
for construction site and
maintenance applications.
Code 87200
Pop Up Access
Platform
Operating & Safety Guide 504
Operating & Safety Guide 504
504/01
504/01
©HSS Hire Service Group Ltd 2009 No. 504/01
Group Office: 25 Willow Lane, Mitcham, Surrey CR4 4TS
Web Site: http://www.hss.com
…any comments?
If you have any suggestions to enable us to improve the
information within this guide please e-mail your comments or
write to the Safety Guide Manager at the address below
e-mail: safety@hss.com
... have you been trained
The law requires that personnel using this type of equipment
must be competent and qualified to do so. Training is available at
HSS Training Solutions
0845 766 7799
EQUIPMENT CARE
FINISHING OFF
Never push the equipment beyond its design limits. If it
will not do what you want with reasonable ease and speed,
assume you have the wrong tool for the job. Contact your
local HSS Hire for advice.
Keep the equipment clean, you will find this less of a
chore if you clean it regularly, rather than wait until the end
of the hire period.
When not in use, store the equipment somewhere clean,
dry and safe from thieves and unauthorised users.
Lower the cage and exit. Turn the unit off and as a safety
precaution, press red STOP button.
Collect all parts together and give them a final clean up
ready for return, to your local HSS Hire.
Safe working load (SWL)
equivalent to
Overall mass (GVW)
Maximum wheel load
Maximum platform height
Maximum working height
Platform length
Platform width
Platform guard rail height
Toe board height
Maximum allowable manual force
Maximum allowable wind speed
Maximum allowable chassis inclination
Electrical system
Motor
Batteries
Battery charger
Hydraulic system
Maximum pressure
Reservoir capacity
Function speeds (approx.)
Raise
Lower
Approx. no. of lifts (fully charged + SWL)
Overall length (stowed)
Overall height (stowed)
Overall width (stowed)
OPERATING SPECIFICATIONS
240kg
1 person + tools
1.63 metres
3.63 metres
1.01 metres
0.52 metres
1.10 metres
0.15 metres
200 Newtons
0 metres/sec
0 degrees
12 volt DC
0.7 kW
1 x 80 Ah
Self-seeking
automatic
90–240V AC
250 bar
1 litre
8 seconds
7 seconds
300
1.2 metres
1.65 metres
0.70 metres
225kg
350kg
PRE-OPERATION CHECKLIST
Check structure (e.g. damage, cracks,
corrosion, abrasion, welds, connections)
Check platform (floor, rails, handrail
sockets).
Check castors (smooth movement,
damage).
Check brakes.
Check oil leaks.
Ensure battery is fully loaded.
Ensure raise and lower functions operate
well.
Check emergency stop and lowering
functions.
Check safety decals and training card.
1.
2.
3.
4.
5.
6.
7.
8.
9.
ENTERING AND LEAVING THE WORK PLATFORM
Always use three points of contact when entering or
exiting the platform, using the guard rails provided. For
example, use two hands
and one foot, as shown
below. Use the step
provided on the base of
the machine.
On entering the platform,
ensure that the gate is
closed behind you.
CONTROL PENDANT
The Control Pendant houses the platform raise
and lower controls.
Pressing the‘UP’button raises the platform.
Pressing the ‘DOWN’ button lowers the
platform.
Take care to avoid repeated jerky movements
which could cause unnecessary impact loads
on the structure.
The Pop Up Access Platform is supplied with a built-in multi
voltage automatic battery charger, for supply voltages
between 90V and 240V AC.
The battery charger is located on the underside of the
platform.
To charge the battery, follow these
steps:
1. Turn the Maintenance Isolator
switch to ‘0’ (OFF) position.
2. Connect the battery charger lead to
the platform at the point shown.
3.Connect the battery charger to the
power supply (either 110V or 240V AC
at 50 Hz depending on the mains
supply).
4. Turn the Maintenance Isolator
switch to ‘2’ (CHARGE) position.
5.The battery should be fully
recharged once the 95% LED is
illuminated on the charging indicator.
BATTERY CHARGING
A battery condition meter is fitted to the Pop Up as shown.
To check the battery condition, elevate the platform
from ground level whilst at the same time pressing the
red button above the battery condition meter. This is the
only way to obtain an accurate reading. The battery will
require charging if there is less than 4 bars on the
display. Do not attempt to use the machine in this state
as battery damage may occur. Never allow the battery
to run completely flat as this damages the cells and can
lead to premature battery failure. It is good practice to
charge the battery daily to ensure optimum battery
condition.
EMERGENCY STOP
An emergency stop button is provided on
the control pendant. Once depressed, this
isolates power to the raise and lower
functions.
To restore functionality, twist the
emergency stop button clockwise to
release the button,
as shown below.
Turning the Maintenance Isolator
switch to the ‘0’ position also has the
effect of isolating power to the raise
and lower functions.
EMERGENCY LOWERING
To lower the platform in the event of an emergency, a
control is provided at the chassis.
Turning the knob in an
ANTICLOCKWISE direction, as
shown, opens the lift valve. Once the
valve is fully open the platform will
lower, at this point please stand
back to ensure your safety.
Always close the valve after use.
Pop Up Access
Platform
Simple, quick and safe powered
portable scaffold tower, perfect
for construction site and
maintenance applications.
Code 87200
Pop Up Access
Platform
Operating & Safety Guide 504
Operating & Safety Guide 504
504/01
504/01
©HSS Hire Service Group Ltd 2009 No. 504/01
Group Office: 25 Willow Lane, Mitcham, Surrey CR4 4TS
Web Site: http://www.hss.com
…any comments?
If you have any suggestions to enable us to improve the
information within this guide please e-mail your comments or
write to the Safety Guide Manager at the address below
e-mail: safety@hss.com
... have you been trained
The law requires that personnel using this type of equipment
must be competent and qualified to do so. Training is available at
HSS Training Solutions
0845 766 7799
EQUIPMENT CARE
FINISHING OFF
Never push the equipment beyond its design limits. If it
will not do what you want with reasonable ease and speed,
assume you have the wrong tool for the job. Contact your
local HSS Hire for advice.
Keep the equipment clean, you will find this less of a
chore if you clean it regularly, rather than wait until the end
of the hire period.
When not in use, store the equipment somewhere clean,
dry and safe from thieves and unauthorised users.
Lower the cage and exit. Turn the unit off and as a safety
precaution, press red STOP button.
Collect all parts together and give them a final clean up
ready for return, to your local HSS Hire.
Safe working load (SWL)
equivalent to
Overall mass (GVW)
Maximum wheel load
Maximum platform height
Maximum working height
Platform length
Platform width
Platform guard rail height
Toe board height
Maximum allowable manual force
Maximum allowable wind speed
Maximum allowable chassis inclination
Electrical system
Motor
Batteries
Battery charger
Hydraulic system
Maximum pressure
Reservoir capacity
Function speeds (approx.)
Raise
Lower
Approx. no. of lifts (fully charged + SWL)
Overall length (stowed)
Overall height (stowed)
Overall width (stowed)
OPERATING SPECIFICATIONS
240kg
1 person + tools
1.63 metres
3.63 metres
1.01 metres
0.52 metres
1.10 metres
0.15 metres
200 Newtons
0 metres/sec
0 degrees
12 volt DC
0.7 kW
1 x 80 Ah
Self-seeking
automatic
90–240V AC
250 bar
1 litre
8 seconds
7 seconds
300
1.2 metres
1.65 metres
0.70 metres
225kg
350kg
PRE-OPERATION CHECKLIST
Check structure (e.g. damage, cracks,
corrosion, abrasion, welds, connections)
Check platform (floor, rails, handrail
sockets).
Check castors (smooth movement,
damage).
Check brakes.
Check oil leaks.
Ensure battery is fully loaded.
Ensure raise and lower functions operate
well.
Check emergency stop and lowering
functions.
Check safety decals and training card.
1.
2.
3.
4.
5.
6.
7.
8.
9.
ENTERING AND LEAVING THE WORK PLATFORM
Always use three points of contact when entering or
exiting the platform, using the guard rails provided. For
example, use two hands
and one foot, as shown
below. Use the step
provided on the base of
the machine.
On entering the platform,
ensure that the gate is
closed behind you.
CONTROL PENDANT
The Control Pendant houses the platform raise
and lower controls.
Pressing the‘UP’button raises the platform.
Pressing the ‘DOWN’ button lowers the
platform.
Take care to avoid repeated jerky movements
which could cause unnecessary impact loads
on the structure.
The Pop Up Access Platform is supplied with a built-in multi
voltage automatic battery charger, for supply voltages
between 90V and 240V AC.
The battery charger is located on the underside of the
platform.
To charge the battery, follow these
steps:
1. Turn the Maintenance Isolator
switch to ‘0’ (OFF) position.
2. Connect the battery charger lead to
the platform at the point shown.
3.Connect the battery charger to the
power supply (either 110V or 240V AC
at 50 Hz depending on the mains
supply).
4. Turn the Maintenance Isolator
switch to ‘2’ (CHARGE) position.
5.The battery should be fully
recharged once the 95% LED is
illuminated on the charging indicator.
BATTERY CHARGING
A battery condition meter is fitted to the Pop Up as shown.
To check the battery condition, elevate the platform
from ground level whilst at the same time pressing the
red button above the battery condition meter. This is the
only way to obtain an accurate reading. The battery will
require charging if there is less than 4 bars on the
display. Do not attempt to use the machine in this state
as battery damage may occur. Never allow the battery
to run completely flat as this damages the cells and can
lead to premature battery failure. It is good practice to
charge the battery daily to ensure optimum battery
condition.
EMERGENCY STOP
An emergency stop button is provided on
the control pendant. Once depressed, this
isolates power to the raise and lower
functions.
To restore functionality, twist the
emergency stop button clockwise to
release the button,
as shown below.
Turning the Maintenance Isolator
switch to the ‘0’ position also has the
effect of isolating power to the raise
and lower functions.
EMERGENCY LOWERING
To lower the platform in the event of an emergency, a
control is provided at the chassis.
Turning the knob in an
ANTICLOCKWISE direction, as
shown, opens the lift valve. Once the
valve is fully open the platform will
lower, at this point please stand
back to ensure your safety.
Always close the valve after use.
Never manoeuvre the Pop-Up whilst in its elevated
position, as this may cause instability.
Never enter or exit the platform unless the platform is in
the lowered and transport position.
Never apply external side loads to the platform or
scissor structure.
Never allow persons at ground level to operate the
controls whilst the platform is occupied (unless in an
emergency situation).
For advice on the safety and suitability of this
equipment contact your local HSS Hire.
There is a serious risk of personal injury if you do not
follow all instructions laid down in this guide.
The hirer has a responsibility to ensure that all
necessary risk assessments have been completed prior
to the use of this equipment.
This equipment should only be used by an operator
who has been deemed competent to do so by his/her
employer.
This equipment is designed to be used by an able bodied,
competent adult who has read and understood these
instructions. Anyone with either a temporary or permanent
disability should seek expert advice before using it.
Keep children, animals and bystanders away from the
work area. Cordon off a NO GO area using cones and
either barriers or tape, available for hire from your local
HSS Hire.
Never use this equipment if you are ill, feeling
tired, or under the influence of alcohol or
drugs.
Wear practical, protective clothing,
gloves, footwear and a protective hard
hat. Avoid loose garments and jewellery that could catch in
moving parts, tie back long hair.
Do not work near flammable gases or liquids, petrol or
paint thinner fumes for example. Keep combustible
materials at a safe distance – at least 5m.
Make sure you know how to switch this equipment OFF
before you switch it ON in case you get into difficulty.
Make sure you know how to operate this equipment
safely and are aware of its limitations before you use it.
Make sure that everyone is warned of what you are
doing.
This machine is designed for internal use only. If working
in a building which has large openings where wind gusts
occur, DO NOT USE THE MACHINE.
The maximum number of occupants must not exceed
one.
Never use the lift near overhead power lines or similar
hazards.
Never exceed the equipment’s safe working load of
240Kg.
Never operate the equipment alone. Ensure a competent
adult is always within shouting range to operate the
manual descent system or come to your aid if anything
should go wrong.
Never use the platform as a goods lift or crane.
Never try to move the platform on its castors when
elevated.
Never extend the height of the platform by using boxes,
steps ladders etc.
Never modify the Pop Up Access Platform in any way
without the full approval of the manufacturer.
Never manoeuvre the platform on an inclined surface
otherwise it may become uncontrollable.
GENERAL SAFETY
ELECTRICAL SAFETY
GETTING STARTED
IDENTIFIER
WARNING
THIS MACHINE HAS NOT BEEN
DESIGNED FOR OPERATION WITHIN
POTENTIALLY EXPLOSIVE ATMOSPHERES
The Pop Up Access Platform is a scissor lift type work
platform, which is manoeuvred manually into work
positions and elevated and lowered using an electro-
hydraulic control system.
Pop Up Access Platform must not be used in
applications or for uses outside of the scope of this
operating safety guide. Should a certain application not
be covered, then your local HSS should be contacted.
This guide provides information on the safe operation
of Pop Up Access Platform. Operators should read and
understand all of the information contained within this
manual prior to operating the platform.
This machine has been tested for Electromagnetic
Compatibility (EMC) however, operation near to high
BASIC TECHNIQUES
Select a site for the machine from which the platform will
be able to reach the required work area. A visual
inspection of the operating site should be made before
setting up the machine.
Ensure that the ground on which the Pop Up is to
operate is capable of supporting the weight of the
machine (including the weight of the operator plus tools
and materials). Be aware of floors or coverings (e.g.
manhole covers) that may not withstand point loadings
exerted by the castor wheels.
The platform must only be operated on flat (0º chassis
inclination) and level surfaces. The allowable chassis
inclination is indicated when the bubble spirit evel is within
the marked limits. All castor wheels must be in full
contact with the ground.
Ensure that adequate clearance is available above and
around the platform before elevation.
Training card
Guard rail Gate
Platform
Main
lift cylinder
Control pendant
Emergency
stop button
& key
Maintenance
Isolator
switch
Bubble
spirit
level
Chassis
Warning
buzzer
Emergency
lowering
valve
WARNING
THIS MACHINE IS NOT ELECTRICALLY INSULATED
AND MUST NEVER BE USED FOR LIVE LINE
WORKING. DEATH OR SERIOUS INJURY CAN
RESULT FROM CONTACT WITH, OR INADEQUATE
CLEARANCE FROM, ELECTRICAL CONDUCTORS
FIRE WARNING
BATTERIES GENERATE HIGHLY FLAMMABLE AND
POTENTIALLY EXPLOSIVE HYDROGEN GAS WHEN
CHARGING, SO, UNTIL CHARGING IS OVER AND THE
GAS HAS DISPERSED...
ALWAYS STAND THE LIFT IN A WELL-VENTILATED
SPOT, PREFERABLY IN THE OPEN AIR.
ALWAYS OPEN THE BATTERY COMPARTMENT COVER.
NEVER SMOKE OR ALLOW NAKED LIGHTS AND
OTHER IGNITION SOURCES INTO THE AREA.
powered radio transmission apparatus (e.g. radar,
antennae) or within strong electrical and/or magnetic
fields may affect some features of this product.
Before operating platform familiarise yourself with the
work area, check for possible hazards such as potholes,
ramps, slopes and overhead obstructions that could
affect the safe use of the equipment.
Operating procedures should be preceded with pre-
operation checks (see Pre-operation checklist).
If checks reveal malfunctions or damage on the Pop Up
Access Platform, then the machine must not be used
until the problem is rectified.
If in doubt, seek further assistance from your local HSS
Hire.
If safety decals are no longer legible or missing, please
also contact HSS Hire.
ENGAGING THE BRAKES
Always ensure that both castor brakes are locked before
elevating the work platform to prevent any inadvertent
movement.
The brakes are
engaged by
pushing down
on the lever and
pulling up the
lever as shown.
MANOEUVRING THE PLATFORM
Manoeuvre the platform into position
using both hands on the guard rails at
gate end. Take care to avoid trapping
hands or feet whilst manoeuvring the
platform.
Never manoeuvre the Pop Up whilst it is
elevated or with a person, tools or
materials in the platform.
POWERING UP
The Pop Up Access Platform is provided with a key operated
switch which is used to isolate the battery and therefore the
electrical system, preventing unauthorised use.
To enable the electrical system, first turn the Maintenance
Isolater switch to position‘1’(ON) and insert the key into the
emergency stop button. Turn clockwise to release the
button. Ensure that when the machine is not in use, the
emergency stop button is depressed and the key is removed.
Turn the
Maintenance
Isolator switch
to position ‘0’
(OFF).
The Pop Up Access Platform is powered by 12v DC
batteries. Always fully charge before use and recharge
at regular intervals.
Never operate the lift when charging the battery.
After charging, switch OFF the power supply and
disconnect the power supply lead from the charger. If
the charger fails, or its power supply cable or lead becomes
damaged, return the unit. Do not attempt to repair
anything yourself.
Keep the charger dry at all times. Using electrical
equipment in wet or damp conditions can be
dangerous.
To reduce the risk of electric shock, always use a
suitable RCD (Residual Current-Operated Device)
available from your local HSS Hire.
Hydraulic tank Hydraulic Pack
Battery
Battery charger
Battery
charging
indicator
Battery
charger
socket
Battery
condition meter
& button
Chassis plate
UP button
DOWN button
Winch point
Castor break
Maintenance
props
Maintenance
Isolator
switch Warning
buzzer
Emergency
lowering valve
MODEL 1
MODEL 2
Key
switch
Never manoeuvre the Pop-Up whilst in its elevated
position, as this may cause instability.
Never enter or exit the platform unless the platform is in
the lowered and transport position.
Never apply external side loads to the platform or
scissor structure.
Never allow persons at ground level to operate the
controls whilst the platform is occupied (unless in an
emergency situation).
For advice on the safety and suitability of this
equipment contact your local HSS Hire.
There is a serious risk of personal injury if you do not
follow all instructions laid down in this guide.
The hirer has a responsibility to ensure that all
necessary risk assessments have been completed prior
to the use of this equipment.
This equipment should only be used by an operator
who has been deemed competent to do so by his/her
employer.
This equipment is designed to be used by an able bodied,
competent adult who has read and understood these
instructions. Anyone with either a temporary or permanent
disability should seek expert advice before using it.
Keep children, animals and bystanders away from the
work area. Cordon off a NO GO area using cones and
either barriers or tape, available for hire from your local
HSS Hire.
Never use this equipment if you are ill, feeling
tired, or under the influence of alcohol or
drugs.
Wear practical, protective clothing,
gloves, footwear and a protective hard
hat. Avoid loose garments and jewellery that could catch in
moving parts, tie back long hair.
Do not work near flammable gases or liquids, petrol or
paint thinner fumes for example. Keep combustible
materials at a safe distance – at least 5m.
Make sure you know how to switch this equipment OFF
before you switch it ON in case you get into difficulty.
Make sure you know how to operate this equipment
safely and are aware of its limitations before you use it.
Make sure that everyone is warned of what you are
doing.
This machine is designed for internal use only. If working
in a building which has large openings where wind gusts
occur, DO NOT USE THE MACHINE.
The maximum number of occupants must not exceed
one.
Never use the lift near overhead power lines or similar
hazards.
Never exceed the equipment’s safe working load of
240Kg.
Never operate the equipment alone. Ensure a competent
adult is always within shouting range to operate the
manual descent system or come to your aid if anything
should go wrong.
Never use the platform as a goods lift or crane.
Never try to move the platform on its castors when
elevated.
Never extend the height of the platform by using boxes,
steps ladders etc.
Never modify the Pop Up Access Platform in any way
without the full approval of the manufacturer.
Never manoeuvre the platform on an inclined surface
otherwise it may become uncontrollable.
GENERAL SAFETY
ELECTRICAL SAFETY
GETTING STARTED
IDENTIFIER
WARNING
THIS MACHINE HAS NOT BEEN
DESIGNED FOR OPERATION WITHIN
POTENTIALLY EXPLOSIVE ATMOSPHERES
The Pop Up Access Platform is a scissor lift type work
platform, which is manoeuvred manually into work
positions and elevated and lowered using an electro-
hydraulic control system.
Pop Up Access Platform must not be used in
applications or for uses outside of the scope of this
operating safety guide. Should a certain application not
be covered, then your local HSS should be contacted.
This guide provides information on the safe operation
of Pop Up Access Platform. Operators should read and
understand all of the information contained within this
manual prior to operating the platform.
This machine has been tested for Electromagnetic
Compatibility (EMC) however, operation near to high
BASIC TECHNIQUES
Select a site for the machine from which the platform will
be able to reach the required work area. A visual
inspection of the operating site should be made before
setting up the machine.
Ensure that the ground on which the Pop Up is to
operate is capable of supporting the weight of the
machine (including the weight of the operator plus tools
and materials). Be aware of floors or coverings (e.g.
manhole covers) that may not withstand point loadings
exerted by the castor wheels.
The platform must only be operated on flat (0º chassis
inclination) and level surfaces. The allowable chassis
inclination is indicated when the bubble spirit evel is within
the marked limits. All castor wheels must be in full
contact with the ground.
Ensure that adequate clearance is available above and
around the platform before elevation.
Training card
Guard rail Gate
Platform
Main
lift cylinder
Control pendant
Emergency
stop button
& key
Maintenance
Isolator
switch
Bubble
spirit
level
Chassis
Warning
buzzer
Emergency
lowering
valve
WARNING
THIS MACHINE IS NOT ELECTRICALLY INSULATED
AND MUST NEVER BE USED FOR LIVE LINE
WORKING. DEATH OR SERIOUS INJURY CAN
RESULT FROM CONTACT WITH, OR INADEQUATE
CLEARANCE FROM, ELECTRICAL CONDUCTORS
FIRE WARNING
BATTERIES GENERATE HIGHLY FLAMMABLE AND
POTENTIALLY EXPLOSIVE HYDROGEN GAS WHEN
CHARGING, SO, UNTIL CHARGING IS OVER AND THE
GAS HAS DISPERSED...
ALWAYS STAND THE LIFT IN A WELL-VENTILATED
SPOT, PREFERABLY IN THE OPEN AIR.
ALWAYS OPEN THE BATTERY COMPARTMENT COVER.
NEVER SMOKE OR ALLOW NAKED LIGHTS AND
OTHER IGNITION SOURCES INTO THE AREA.
powered radio transmission apparatus (e.g. radar,
antennae) or within strong electrical and/or magnetic
fields may affect some features of this product.
Before operating platform familiarise yourself with the
work area, check for possible hazards such as potholes,
ramps, slopes and overhead obstructions that could
affect the safe use of the equipment.
Operating procedures should be preceded with pre-
operation checks (see Pre-operation checklist).
If checks reveal malfunctions or damage on the Pop Up
Access Platform, then the machine must not be used
until the problem is rectified.
If in doubt, seek further assistance from your local HSS
Hire.
If safety decals are no longer legible or missing, please
also contact HSS Hire.
ENGAGING THE BRAKES
Always ensure that both castor brakes are locked before
elevating the work platform to prevent any inadvertent
movement.
The brakes are
engaged by
pushing down
on the lever and
pulling up the
lever as shown.
MANOEUVRING THE PLATFORM
Manoeuvre the platform into position
using both hands on the guard rails at
gate end. Take care to avoid trapping
hands or feet whilst manoeuvring the
platform.
Never manoeuvre the Pop Up whilst it is
elevated or with a person, tools or
materials in the platform.
POWERING UP
The Pop Up Access Platform is provided with a key operated
switch which is used to isolate the battery and therefore the
electrical system, preventing unauthorised use.
To enable the electrical system, first turn the Maintenance
Isolater switch to position‘1’(ON) and insert the key into the
emergency stop button. Turn clockwise to release the
button. Ensure that when the machine is not in use, the
emergency stop button is depressed and the key is removed.
Turn the
Maintenance
Isolator switch
to position ‘0’
(OFF).
The Pop Up Access Platform is powered by 12v DC
batteries. Always fully charge before use and recharge
at regular intervals.
Never operate the lift when charging the battery.
After charging, switch OFF the power supply and
disconnect the power supply lead from the charger. If
the charger fails, or its power supply cable or lead becomes
damaged, return the unit. Do not attempt to repair
anything yourself.
Keep the charger dry at all times. Using electrical
equipment in wet or damp conditions can be
dangerous.
To reduce the risk of electric shock, always use a
suitable RCD (Residual Current-Operated Device)
available from your local HSS Hire.
Hydraulic tank Hydraulic Pack
Battery
Battery charger
Battery
charging
indicator
Battery
charger
socket
Battery
condition meter
& button
Chassis plate
UP button
DOWN button
Winch point
Castor break
Maintenance
props
Maintenance
Isolator
switch Warning
buzzer
Emergency
lowering valve
MODEL 1
MODEL 2
Key
switch
Pop Up Access
Platform
Simple, quick and safe powered
portable scaffold tower, perfect
for construction site and
maintenance applications.
Code 87200
Pop Up Access
Platform
Operating & Safety Guide 504
Operating & Safety Guide 504
504/01
504/01
©HSS Hire Service Group Ltd 2009 No. 504/01
Group Office: 25 Willow Lane, Mitcham, Surrey CR4 4TS
Web Site: http://www.hss.com
…any comments?
If you have any suggestions to enable us to improve the
information within this guide please e-mail your comments or
write to the Safety Guide Manager at the address below
e-mail: safety@hss.com
... have you been trained
The law requires that personnel using this type of equipment
must be competent and qualified to do so. Training is available at
HSS Training Solutions
0845 766 7799
EQUIPMENT CARE
FINISHING OFF
Never push the equipment beyond its design limits. If it
will not do what you want with reasonable ease and speed,
assume you have the wrong tool for the job. Contact your
local HSS Hire for advice.
Keep the equipment clean, you will find this less of a
chore if you clean it regularly, rather than wait until the end
of the hire period.
When not in use, store the equipment somewhere clean,
dry and safe from thieves and unauthorised users.
Lower the cage and exit. Turn the unit off and as a safety
precaution, press red STOP button.
Collect all parts together and give them a final clean up
ready for return, to your local HSS Hire.
Safe working load (SWL)
equivalent to
Overall mass (GVW)
Maximum wheel load
Maximum platform height
Maximum working height
Platform length
Platform width
Platform guard rail height
Toe board height
Maximum allowable manual force
Maximum allowable wind speed
Maximum allowable chassis inclination
Electrical system
Motor
Batteries
Battery charger
Hydraulic system
Maximum pressure
Reservoir capacity
Function speeds (approx.)
Raise
Lower
Approx. no. of lifts (fully charged + SWL)
Overall length (stowed)
Overall height (stowed)
Overall width (stowed)
OPERATING SPECIFICATIONS
240kg
1 person + tools
1.63 metres
3.63 metres
1.01 metres
0.52 metres
1.10 metres
0.15 metres
200 Newtons
0 metres/sec
0 degrees
12 volt DC
0.7 kW
1 x 80 Ah
Self-seeking
automatic
90–240V AC
250 bar
1 litre
8 seconds
7 seconds
300
1.2 metres
1.65 metres
0.70 metres
225kg
350kg
PRE-OPERATION CHECKLIST
Check structure (e.g. damage, cracks,
corrosion, abrasion, welds, connections)
Check platform (floor, rails, handrail
sockets).
Check castors (smooth movement,
damage).
Check brakes.
Check oil leaks.
Ensure battery is fully loaded.
Ensure raise and lower functions operate
well.
Check emergency stop and lowering
functions.
Check safety decals and training card.
1.
2.
3.
4.
5.
6.
7.
8.
9.
ENTERING AND LEAVING THE WORK PLATFORM
Always use three points of contact when entering or
exiting the platform, using the guard rails provided. For
example, use two hands
and one foot, as shown
below. Use the step
provided on the base of
the machine.
On entering the platform,
ensure that the gate is
closed behind you.
CONTROL PENDANT
The Control Pendant houses the platform raise
and lower controls.
Pressing the‘UP’button raises the platform.
Pressing the ‘DOWN’ button lowers the
platform.
Take care to avoid repeated jerky movements
which could cause unnecessary impact loads
on the structure.
The Pop Up Access Platform is supplied with a built-in multi
voltage automatic battery charger, for supply voltages
between 90V and 240V AC.
The battery charger is located on the underside of the
platform.
To charge the battery, follow these
steps:
1. Turn the Maintenance Isolator
switch to ‘0’ (OFF) position.
2. Connect the battery charger lead to
the platform at the point shown.
3.Connect the battery charger to the
power supply (either 110V or 240V AC
at 50 Hz depending on the mains
supply).
4. Turn the Maintenance Isolator
switch to ‘2’ (CHARGE) position.
5.The battery should be fully
recharged once the 95% LED is
illuminated on the charging indicator.
BATTERY CHARGING
A battery condition meter is fitted to the Pop Up as shown.
To check the battery condition, elevate the platform
from ground level whilst at the same time pressing the
red button above the battery condition meter. This is the
only way to obtain an accurate reading. The battery will
require charging if there is less than 4 bars on the
display. Do not attempt to use the machine in this state
as battery damage may occur. Never allow the battery
to run completely flat as this damages the cells and can
lead to premature battery failure. It is good practice to
charge the battery daily to ensure optimum battery
condition.
EMERGENCY STOP
An emergency stop button is provided on
the control pendant. Once depressed, this
isolates power to the raise and lower
functions.
To restore functionality, twist the
emergency stop button clockwise to
release the button,
as shown below.
Turning the Maintenance Isolator
switch to the ‘0’ position also has the
effect of isolating power to the raise
and lower functions.
EMERGENCY LOWERING
To lower the platform in the event of an emergency, a
control is provided at the chassis.
Turning the knob in an
ANTICLOCKWISE direction, as
shown, opens the lift valve. Once the
valve is fully open the platform will
lower, at this point please stand
back to ensure your safety.
Always close the valve after use.
Pop Up Access
Platform
Simple, quick and safe powered
portable scaffold tower, perfect
for construction site and
maintenance applications.
Code 87200
Pop Up Access
Platform
Operating & Safety Guide 504
Operating & Safety Guide 504
504/01
504/01
©HSS Hire Service Group Ltd 2009 No. 504/01
Group Office: 25 Willow Lane, Mitcham, Surrey CR4 4TS
Web Site: http://www.hss.com
…any comments?
If you have any suggestions to enable us to improve the
information within this guide please e-mail your comments or
write to the Safety Guide Manager at the address below
e-mail: [email protected]
... have you been trained
The law requires that personnel using this type of equipment
must be competent and qualified to do so. Training is available at
HSS Training Solutions
0845 766 7799
EQUIPMENT CARE
FINISHING OFF
Never push the equipment beyond its design limits. If it
will not do what you want with reasonable ease and speed,
assume you have the wrong tool for the job. Contact your
local HSS Hire for advice.
Keep the equipment clean, you will find this less of a
chore if you clean it regularly, rather than wait until the end
of the hire period.
When not in use, store the equipment somewhere clean,
dry and safe from thieves and unauthorised users.
Lower the cage and exit. Turn the unit off and as a safety
precaution, press red STOP button.
Collect all parts together and give them a final clean up
ready for return, to your local HSS Hire.
Safe working load (SWL)
equivalent to
Overall mass (GVW)
Maximum wheel load
Maximum platform height
Maximum working height
Platform length
Platform width
Platform guard rail height
Toe board height
Maximum allowable manual force
Maximum allowable wind speed
Maximum allowable chassis inclination
Electrical system
Motor
Batteries
Battery charger
Hydraulic system
Maximum pressure
Reservoir capacity
Function speeds (approx.)
Raise
Lower
Approx. no. of lifts (fully charged + SWL)
Overall length (stowed)
Overall height (stowed)
Overall width (stowed)
OPERATING SPECIFICATIONS
240kg
1 person + tools
1.63 metres
3.63 metres
1.01 metres
0.52 metres
1.10 metres
0.15 metres
200 Newtons
0 metres/sec
0 degrees
12 volt DC
0.7 kW
1 x 80 Ah
Self-seeking
automatic
90–240V AC
250 bar
1 litre
8 seconds
7 seconds
300
1.2 metres
1.65 metres
0.70 metres
225kg
350kg
PRE-OPERATION CHECKLIST
Check structure (e.g. damage, cracks,
corrosion, abrasion, welds, connections)
Check platform (floor, rails, handrail
sockets).
Check castors (smooth movement,
damage).
Check brakes.
Check oil leaks.
Ensure battery is fully loaded.
Ensure raise and lower functions operate
well.
Check emergency stop and lowering
functions.
Check safety decals and training card.
1.
2.
3.
4.
5.
6.
7.
8.
9.
ENTERING AND LEAVING THE WORK PLATFORM
Always use three points of contact when entering or
exiting the platform, using the guard rails provided. For
example, use two hands
and one foot, as shown
below. Use the step
provided on the base of
the machine.
On entering the platform,
ensure that the gate is
closed behind you.
CONTROL PENDANT
The Control Pendant houses the platform raise
and lower controls.
Pressing the‘UP’button raises the platform.
Pressing the ‘DOWN’ button lowers the
platform.
Take care to avoid repeated jerky movements
which could cause unnecessary impact loads
on the structure.
The Pop Up Access Platform is supplied with a built-in multi
voltage automatic battery charger, for supply voltages
between 90V and 240V AC.
The battery charger is located on the underside of the
platform.
To charge the battery, follow these
steps:
1. Turn the Maintenance Isolator
switch to ‘0’ (OFF) position.
2. Connect the battery charger lead to
the platform at the point shown.
3.Connect the battery charger to the
power supply (either 110V or 240V AC
at 50 Hz depending on the mains
supply).
4. Turn the Maintenance Isolator
switch to ‘2’ (CHARGE) position.
5.The battery should be fully
recharged once the 95% LED is
illuminated on the charging indicator.
BATTERY CHARGING
A battery condition meter is fitted to the Pop Up as shown.
To check the battery condition, elevate the platform
from ground level whilst at the same time pressing the
red button above the battery condition meter. This is the
only way to obtain an accurate reading. The battery will
require charging if there is less than 4 bars on the
display. Do not attempt to use the machine in this state
as battery damage may occur. Never allow the battery
to run completely flat as this damages the cells and can
lead to premature battery failure. It is good practice to
charge the battery daily to ensure optimum battery
condition.
EMERGENCY STOP
An emergency stop button is provided on
the control pendant. Once depressed, this
isolates power to the raise and lower
functions.
To restore functionality, twist the
emergency stop button clockwise to
release the button,
as shown below.
Turning the Maintenance Isolator
switch to the ‘0’ position also has the
effect of isolating power to the raise
and lower functions.
EMERGENCY LOWERING
To lower the platform in the event of an emergency, a
control is provided at the chassis.
Turning the knob in an
ANTICLOCKWISE direction, as
shown, opens the lift valve. Once the
valve is fully open the platform will
lower, at this point please stand
back to ensure your safety.
Always close the valve after use.
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