Still HPT 10 XE User manual

Original instructions
Scissor lift pallet truck
HPT 10 XE
HPT 10 XM
0058 0059
50988046052 EN - 10/2018

Preface
g
Address of manufacturer and
contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. [phone]
Fax: [phone]
Email: [email protected]
Website: http://www.still.de
Rules for the operating
company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for thesafeoperationof
industrial trucks
• Information on the use of industrial trucks
• Information on transport, initial commis-
sioning and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address https://m.still.de/vdma
in a web browser or by scanning the QR code.
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Table of contents
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1 Foreword
Your industrial truck ................................................... 2
General ............................................................ 2
ECconformity,CElabelling ............................................. 2
EC/EUdeclarationofconformityforHPT10XE ............................... 3
EC/EU declaration of conformityforHPT10XM .............................. 4
Information about documentation ......................................... 5
Documentationscope ................................................. 5
Issue date and currentness ofmanual ...................................... 6
Copyrightandtrademarkrights ........................................... 6
Explanation of information symbols used . . ................................. 6
Typical graphics ...................................................... 7
Environmental considerations ........................................... 8
Packaging .......................................................... 8
Disposal of units and batteriesduringrepairwork ............................. 8
2 Introduction
Proper usage ....................................................... 10
Impermissible use ................................................... 11
Place of use ........................................................ 12
Residual dangers, residual risks ......................................... 13
Danger to employees ................................................. 15
Specific usage risks as a result of operating the industrial truck .................. 16
3Safety
Definition of terms used for responsible persons ............................. 18
Operatingcompany .................................................. 18
Qualifiedperson .................................................... 18
Operator .......................................................... 20
Essentials for safe operation ........................................... 21
Changes and retrofitting ............................................... 21
Warning regarding non-original parts ..................................... 21
Damage, defects and misuse of safety systems .............................. 21
Safety inspections ................................................... 22
Carryingoutregulartestingontheindustrialtruck ............................ 22
Safety regulations for handling consumables ............................... 23
Permissible consumables ............................................. 23
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Oils .............................................................. 23
Hydraulicfluid ...................................................... 24
Batteryacid ........................................................ 25
Disposalofconsumables .............................................. 26
Emissions ......................................................... 27
4Overviews
General view ....................................................... 30
General view HPT 10 XE .............................................. 30
General view HPT 10 XM .............................................. 31
Identification points .................................................. 32
OverviewHPT10XE .................................................32
OverviewHPT10XM .................................................33
Nameplate ......................................................... 34
5 Operation
Checks and operations prior to commissioning .............................. 36
Visualinspections ................................................... 36
Commissioning ..................................................... 37
Steering ........................................................... 37
Lifting ............................................................ 38
Liftingsystem ....................................................... 38
HPT10XEliftingsystemcontrols ........................................ 38
HPT10XMliftingsystemcontrols ........................................ 39
Brakes ............................................................ 41
Brakingtheindustrialtruck ............................................. 41
Emergency stop ..................................................... 41
Parking brake (special equipment) ....................................... 42
Workingwithloads ................................................... 44
Safety regulations when handing loads .................................... 44
Before the load pick-up ................................................ 44
Takinguploadingunits ................................................ 45
Takingupload ...................................................... 45
Transportingpallets .................................................. 45
Drivingonlifts ...................................................... 46
Drivingonloadingbridges ............................................. 46
Cold store application ................................................. 47
Coldstoreapplication ................................................. 47
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Operation in special situations .......................................... 48
Transport .......................................................... 48
Handling the battery .................................................. 49
Removingandattachingthebatterycover .................................. 49
Chargingthebatterywithanexternalbatterycharger .......................... 49
Changing the battery . . ............................................... 51
Behaviour in emergencies ............................................. 52
Emergency shutdown . ............................................... 52
Decommissioning ................................................... 53
Parking the industrial truck securely ...................................... 53
Cleaning .......................................................... 54
Cleaning the industrial truck ............................................ 54
After cleaning ....................................................... 54
6 Maintenance
General maintenance information ........................................ 58
Qualifications of personnel ............................................. 58
Intervalsformaintenanceandinspection .................................. 59
Orderingsparepartsandwearingparts .................................... 61
Maintenance data table ............................................... 62
Safety regulations for maintenance ....................................... 63
Generalinformation .................................................. 63
Working on the electrical equipment ...................................... 63
Preparation for maintenance ........................................... 64
Jackingup ......................................................... 64
Maintenance ....................................................... 65
Rollermaintenance .................................................. 65
Maintainingthebattery ................................................ 66
Servicing the lifting system ............................................. 67
Maintenance after 3 months ............................................ 69
Othertasks ........................................................ 69
Checkingtheforks ................................................... 69
Checkingthehydraulicoillevelandhydraulicsystemforleaks ................... 70
Checkingtheelectricalconnectionsatthepumpmotor,HPT10XE ............... 72
Maintaining the electricalsystem,HPT10XE ............................... 73
Maintenance after 6 months ............................................ 75
Workthatmustalsobecarriedout ....................................... 75
Maintenance of the pumpmotor,HPT10XE ................................ 75
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Maintenance after 12 months ........................................... 77
Workthatmustalsobecarriedout ....................................... 77
Changing the hydraulic oil . . . .......................................... 77
Regularsafetyinspection .............................................. 79
Checkingthehigh-pressurevalve ........................................ 79
7 Technical data
Dimensions HPT 10 XE ............................................... 82
HPT 10 XM dimensions ............................................... 83
Technical datasheet .................................................. 84
VI 50988046052 EN - 10/2018

1
Foreword

1Foreword
Your industrial truck
Your industrial truck
General
The industrial trucks described in these op-
erating instructions are built to the applicable
standards and safety regulations. The indus-
trial trucks are fitted with the most up-to-date
technology It is now a matter of handling the
trucks safely and maintaining their functional-
ity.
These operating instructions provide the
necessary information to do this. Read and
observe theinformation provided before
commissioning the industrial truck. This
will prevent accidents and ensure that the
warranty remains valid.
EC conformity, CE labelling
With the EC declaration of conformity, the
manufacturer confirms that the industrial truck
complies with the standards and regulations
valid at the time of marketing. The CE labelling
is attached to the nameplate and indicates
compliance with the standards and regula-
tions listed in the EC declaration of conformity.
An independent structural change or addition
to the industrial truck can compromise safety,
thus invalidating the EC declaration of confor-
mity.
The EC declaration of conformity must be
carefully stored and made available to the
responsible authorities.
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988046052 EN - 10/2018