HTC Universal User manual

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 2 PAGE NO. 1
Service Manual
For Universal
HTC Proprietary
Confidential Treatment Requested
Rev. A03
Sep. 2005
HTC Corp.
Engineering Mobility

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 3 PAGE NO. 2
TITLE: Service Manual
REV.
NO. DATE CONTENTS DEP. REVISED
APP
´ D
STGE.PER
.
A01 Jul. 25,2005 First Draft Technical
Support
Tracy_Sung
A02 Aug. 4,2005
Add Exploded Diagram,
M/B Pre-assy,
Screws torque value,
RF spec
Technical
Support
Tracy_Sung
A03 Sep. 9,2005 P71: change 64M to
128M.
P72: Add USB>task 32 Technical
Support Tracy_Sung

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 4 PAGE NO. 3
Table of contents
1. INTRODUCTION······················································································4
1.1 PRODUCT SPECIFICATION ···························································4
2. EXPLODED DIAGRAM ···········································································10
3. ASSEMBLING AND DISASSEMBLING························································11
3.1 DISASSEMBLING ······································································11
3.2 ASSEMBLING ···········································································30
4. DIAGNOSTICS PROGRAM AND WINCE TEST ITEM ·································45
4.1 TOOLS REQUIRED ····································································45
4.2 HOW TO ENTER DIAGNOSTIC·····················································45
4.3 LIST OF DIAGNOSTICTEST / WIN CE TEST ITEM ························45
4.4
TEST ITEM OPERATION ·····························································46
5. MAIN BATTERY RE-CERTIFY PROCEDURE··············································48
5.1 FLOW CHART ··········································································49
5.2 MEASUREMENT PROCEDURE ····················································49
5.3 BATTERY RUNDOWN TEST ······················································53
6. LEAKAGE CURRENT MEASUREMENT·······················································55
7. COSMETIC INSPECTION CRITERIA ·························································59
7.1 DEFINITION OF COSMETIC STANDARD········································59
7.2 VISUAL INSPECTION REQUIREMENTS ·········································59
7.3 DEFINITON OF INSPECTION DEFECTS AND AREAS ·······················59
7.4 COSMETIC CRITERIA TABLE······················································60
8. OS, GSM ROM IMAGE REFLASH PROCEDURE·····································62
8.1 EXECUTE RUU TO RE-FLASH THE MASTER UNIT ·······················62
8.2 UPLOAD ROM CODE FROM MASTER UNIT TO SD CARD ··················68
8.3 USE PRE-LOADED SD CARD TO RE-FLASH UNIT ·······················74
9. FTA (FAULTY TREE ANALYSIS)·····························································75
10. SPARE PART LIST··············································································81
11PHOTO OF SPARE PART·······································································83
APPENDIX·······························································································88
A. CUSTOMER, RETAILER MISJUDMENT··········································88
B. GENERIC LABELING PLAN ·························································90
C. RF ANTENNA TEST SPECIFICATION ···········································97
D. BOARD LEVEL 2.5 REPAIRS ·····················································97

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 5 PAGE NO. 4
1.Introduction
This manual provides the technical information to support the service activities of Universal.
This document contains highly confidential information, so any or all of this document should
not be revealed to any third party.
2.Product Specification
Platform
 Data-centric wireless PDA with full voice capability and clamshell form factor with 180-degree
pivot screen.
 Microsoft Windows Mobile Pocket PC Phone Edition (Magneto)
 Dimension (Typical): 81mm x 127.7mm x 25mm
 Weight (Typical): 285g with battery
Processor/Chipset
 QCT Platinum + Intel Bulverde 520MHz
Memory
 Flash ROM: 128 MB
 RAM: 64 MB SDRAM
LCD Module
 3.6” 640x480 transflective TFT-LCD with back-light LEDs
 65K-color
 Sensitive Touch Screen
 Support portrait/landscape (touch screen input) and landscape (QWERTY keyboard input) modes

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 6 PAGE NO. 5
Dual Mode GSM/WCDMA Function
 Internal antenna
 Dual-Mode UMTS/GSM
 Tri-Band GSM/GPRS (900/1800/1900) + WCDMA (UMTS) (2100MHz)
 Audio codec: AMR, EFR, FR, HR
 SMS (MO, MT), concatenated SMS (640 Characters)
 Supplementary Services
 Call holding/ waiting/ forwarding
 CLI (Calling Line Identity
 Display own number
 Multi-party conference call
 Phase 2+ unstructured supplementary service data
 Network Lock
 Network selection
 Cell broadcast
 GPRS Functionality
 GPRS class B
 Multi-slot standard class 10
 PBCCH
 MO/MT SMS over GPRS
 USIM
 3V of UICC
 USIM Application Toolkit
 SIM Application Toolkit Release 99
 Over the air programming
Stylus
 Lock Type Mechanism

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 7 PAGE NO. 6
Keyboard/Button/Switch
 Built-in 62 keys QWERTY Keyboard (including two soft keys, one start button, one OK button,
one send call key, one end call key, and 56 alphanumeric and symbol keys)
 One POWER button
 One Backlight button
 One Camera shutter
 Volume control (up and down)
 One 5-way Navigation button – key orientation shall be adjusted after view changed.
 Two phone buttons (hinge): SEND & END
 RESET switch
Notification
 1st lenses - bi-color (green and red) LED for network standby, network message, network status,
notification, and charging status
 2nd lenses - bi-color (green and blue) LED for WiFi and bluetooth notification
 Notification by Sound, Vibration, and Message on the display
Audio
 Dual Receivers
 Dual speakers for Hands-Free supported
 Built-in Microphone
 Full duplex
 Audio sampling rate
 16-bits with 8KHz, 11KHz, 22KHz, 44.1KHz,
Camera
 Main Image Sensor: 1.3 Mega Pixels CMOS
 Second Image Sensor: CIF CMOS
 Operating above 5 Lux
 Flash/Video Light
 Portrait mode default (Full screen preview)

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 8 PAGE NO. 7
Interface
 3V USIM card
 One mini-USB connector
 SDIO/MMC card slot
 3.5 Ø stereo earphone/microphone jack
 2 External antenna connectors (WCDMA and GSM/GPRS)
Power
 Battery
 Removable rechargeable Lithium Polymer battery
(Typical capacity: 1620mAh)
 Battery life
 Standby time
− GSM: 220~260 hours
− WCDMA190~250 hours
 Talk time (Screen off):
− GSM: 5~8 hours
− WCDMA: 2~4 hours
 AC Adapter
 AC input: 100~240Vac, 50/60Hz
 AC input current: 0.2Aac (max).
 Output voltage: 5Vdc (typical)
 Output current: 1A (typical)
 USB charging
 Ambient light sensor detecting ambient light for keyboard to save power.
Device-to-Device Connectivity
 Infrared IrDA FIR
 Bluetooth
 Compliant with v1.2
 Class 2 transmit power
 WiFi 802.11b (manufacture option)
 IEEE 802.11b compliant

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 9 PAGE NO. 8
 WLAN Antenna: internal
 11, 5.5, 2 and 1 Mbps per channel, auto fallback for extended range
 Encryption: 64-, 128- bit WEP standard data encryption
 USB 1.1
 SDIO/MMC
Accessories
 Standard
 AC adapter
 USB Sync. Cable
 Stereo wired headset - stereo earpiece, mono microphone, Volume Control, and pick up/drop
calls
 Standard Battery
 User Manual, Quick Start Guide & Software CD
 Pouch
 Stylus
 Option
 Car adapter
 Battery charger
 High Quality Carrying Case
Pocket PC Phone Edition Applications
 Microsoft Pocket Outlook: Inbox, Contacts, Calendar, Tasks
 Microsoft Windows Media Player
 Microsoft Pictures
 Microsoft MSN Messenger
 Microsoft Pocket Internet Explorer
 Pocket Office
 Microsoft ActiveSync
 Games
 Calculator
 Voice Notes
 Photo Contact ID

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 10 PAGE NO.
9
Value Added Applications
 Ring tone
 SW polyphonic MIDI ring tones
 SMF/ SP MIDI
 MP3, AAC, ring tone
 DirectShow Filter for WMP
 Camera / Camcorder
 Video Telephony
 ZIP
 Smart Dialing
 Pictures Enhancement
 T9 Phone Pad
 Wireless Modem
 Wireless data manager (UMTS/GSM/GPRS, Bluetooth, 802.11b)
 MMS with video clip support
 DRM: OMA 1.0 engine
 Java virtual machine (J2ME, CLDC 1.1, MIDP 2.0, JTWI)
 PDF Viewer
Regulatory
 R&TTE
 WiFi Certification
 BQB (Bluetooth Qualification Body) certification
 Microsoft Pocket PC 2004 Logo (NSTL)
 USB certification

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 11 PAGE NO.
10
2. Exploded Diagram

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 12 PAGE NO.
11
3. Assembling and Disassembling
3.1 Disassembling
Tools needed for Assembling and
Disassembling the Universal.
1. Anti-static glove
2. Cleaning Tissue
3. T6 screw driver
4. Philip screw driver (PH00 * 40)
5. Tweezers
6. Plastic disassembling tool
Tweezers(Recommended material: Plastic)
Take out the stylus
Unlock battery cover and remove it.
1
2

53 4
6


 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 13 PAGE NO.
12
Release the battery lock
Remove the battery.
Unfasten 4 screws on housing.

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 14 PAGE NO.
13
1. Insert the plastic stick in the gap
between the bezel and housing deep
inside.
2. Move the stick carefully around the
device to unlock the hooks.
Follow the indicator to move the stick to
release hooks.
Follow the indicator to move the stick to
release hooks.

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 15 PAGE NO.
14
Follow the indicator to move the stick to
release hooks.
Remove the housing.
Release the vibrator connector, then
remove the vibrator.

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 16 PAGE NO.
15
Release speaker’s connector, then
remove the left speaker.
Peel off the Mylar, release speaker’s
connector, then remove the right
speaker.
Release the flashlight connector, then
remove the flashlight.

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 17 PAGE NO.
16
Unfasten 3 screws on antenna.
Remove the antenna.
Remove the main camera.

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 18 PAGE NO.
17
Remove 2 conducting tapes and
unfasten 3 screws.
Release cable cover.
Release WiFi antenna.

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 19 PAGE NO.
18
Release SD rubber.
Unfasten 3 screws on M/B.
Pull out LCD coaxial cable (Display).

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 20 PAGE NO.
19
Pull out LCD coaxial cable (functional).
Disassemble KB board FPC
Release 2 hooks, then take out the M/B.

 
HTC confidential
© 2004, HTC Corporation. All rights reserved. TOTAL 111 CONT.ON. 21 PAGE NO.
20
Release 5 screws on keypad bezel.
To fold LCD cable slightly and properly
as indicated, then separate it from
keypad bezel.
Note: Don’t fold the LCD cable in the red
area.
Remove FPC KB board.
1
2