Huafeng M1H-ZP2-250E User manual

Originaloperating instructions
Bench-type circularsaw
Model: M1H-ZP2-250E
2016
Danger!Readall safetyregulationsand instructions.
Keepallsafetyregulationsand instructionsinasafeplacefor futureuse.
Manufacture:ZhejiangHuafengElectricToolsCo., Ltd.
Address: XiaoshunTown, Jinhua, Zhejiang321035, P.R.China

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Tableofcontents
1. Safetyregulations.....................................................................................................................................................3
2. Layout and itemssupplied.......................................................................................................................................7
3. Proper use.................................................................................................................................................................8
4.Technicaldata ...........................................................................................................................................................9
5. Beforestarting the equipment...............................................................................................................................10
6.ASSEMBLY&ADJUSTMENTS.............................................................................................................................10
7. Using the saw..........................................................................................................................................................14
8. Replacingthe power cable....................................................................................................................................15
9. Cleaning,maintenanceand orderingofspareparts .........................................................................................15
10. Disposaland recycling.........................................................................................................................................16
11. Storage...................................................................................................................................................................16

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Caution!Wearear-mu s. The impact of noisecan causedamagetohearing.
Caution!Wearabreathing mask. Dustwhich isinjurioustohealthcanbegeneratedwhen working
on wood and othermaterials. Never use the device toworkon anymaterialscontainingasbestos!
Caution!Wearabreathing mask. Dustwhich isinjurioustohealthcanbegeneratedwhen working
on wood and othermaterials. Never use the device toworkon anymaterialscontainingasbestos!
Caution!Wearsafetygoggles. Sparksgeneratedduringworking orsplinters,chips anddustemitted
bythe device can causeloss of sight.
Caution!Risk ofinjury! Donotreach intotherunningsawblade.

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Danger!
Whenusingtheequipment,afewsafety
precautionsmust beobserved toavoidinjuries
and damage. Pleasereadthecomplete
operatinginstructions andsafetyregulations
withdue care.Keep thismanualinasafeplace,
so thatthe information isavailableat all times.If
you givethe equipmenttoanyotherperson,
hand over these operatinginstructions and
safetyregulations aswell.Wecannotaccept
anyliabilityfordamageor accidentswhich arise
due toafailuretofollowthese instructionsand
the safetyinstructions.
1. Safetyregulations
The corresponding safetyinformation can be
found inthe enclosed booklet.
Danger!
Readallsafetyregulationsand instructions.
Anyerrorsmadeinfollowingthe safety
regula-tionsandinstructions mayresult inan
electricshock, fi reand/or serious injury.
Keepallsafetyregulationsand instructions
inasafeplaceforfutureuse.
SAFE WORK
1.Keeptheworkareaorderly
Disorderinthe workarea canlead to
accidents.
2.Take environmentalinfluencesinto
account
Donotexpose electrictoolstorain.
Donotuse electrictoolsinadamporwet
envi-ronment.
Makesurethatthe workareais
well-illuminated.
Donotuseelectrictoolswherethereisa
risk offireor explosion.
3.Protectyourself fromelectricshock
Avoidphysicalcontactwithearthedparts
(e.g.pipes,radiators,electricranges,cooling
units).
4.Keepchildrenaway
Donotallowotherpersons totouch the
equipmentorcable,keep themawayfrom
your workarea.
5.Securelystoreunusedelectrictools
Unused electrictoolsshouldbestoredina
dry,elevated orclosed locationoutofthe
reach of children.
6.Donot overloadyourelectrictool
Theyworkbetterandmoresafelyinthe
specified outputrange.
7.Use thecorrect electrictool
Donotuselow-outputelectrictoolsfor
heavywork.
Donotusetheelectrictoolforpurposesfor
which itisnotintended.Forexample,donot
use hand-heldcircularsawsforthecutting of
branches or logs.
Donotuse theelectrictool tocut firewood.
8.Wearsuitableclothing
Donotwearwide clothing orjewellery,
which can becomeentangled inmovingparts.
Whenworkingoutdoors,anti-slipfootwear
isrecommended.
Tielonghairbackinahair net.
9.Use protectiveequipment
Wearprotectivegoggles.
Wearamaskwhen carryingout
dust-creatingwork.
10.Connectthedustextractiondevice if
you will beprocessingwood,materials
similartowood,orplastics.
Ifconnections fordustextraction and a
collect-ing device arepresent, makesurethat
theyareconnectedand used properly.
When processingwood,materialssimilarto
wood,and plastics.operation inenclosed
spaces isonlypermittedwiththe useofa
suit-ableextraction system.
11.Securetheworkpiece
Use the clamping devices oravice tohold
the workpieceinplace.Inthismanner,itis
heldmoresecurelythan withyour hand.
Anadditionalsupport isnecessaryforlong
work-pieces (table,trestle,etc.)inorderto
prevent themachine fromtipping over.
Alwayspresstheworkpiecefirmlyagainst

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the workingplateand stop inordertoprevent
bouncingandtwistingofthe workpiece.
12.Avoidabnormal posture
Makesurethatyou havesecurefooting
and alwaysmaintainyour balance.
Avoidawkwardhand positions inwhich a
sudden slipcouldcauseone orbothhandsto
comeintocontact withthesawblade.
13.Take careof yourtools
Keep cuttingtoolssharpand clean inorder
tobeabletoworkbetter and moresafely.
Followtheinstructionsforlubricationand
fortool replacement.
Check the connectioncableofthe electric
toolregularlyandhaveit replacedbya
recognised specialistwhen damaged.
Checkextension cables regularlyand
replace themwhen damaged.
Keep thehandledry,clean and freeofoil
and grease.
14.Pull theplugoutoftheoutlet
Neverremoveloose splinters,chips or
jammed wood pieces fromthe running saw
blade.
Duringnon-use oftheelectrictoolorprior
tomaintenanceand when replacingtools
such assawblades, bits,millingheads.
When the sawbladeisblocked due to
abnormalfeed force duringcutting,turnthe
machine offand disconnectitfrompower
supply.Removetheworkpieceandensure
thatthe sawblade runs free.Turnthe
machine onandstartnewcuttingoperation
withreducedfeedforce.
15.Donotleaveatoolkeyinserted
Beforeswitching on,makesurethatkeys
and adjustingtoolsareremoved.
16.Avoidinadvertentstarting
Makesurethattheswitch isswitched off
when pluggingthe plugintoanoutlet.
17.Use extensioncables foroutdoors
Onlyuse approved and appropriately
identifiedextension cables for useoutdoors.
Onlyuse cablereelsintheunrolled state.
18.Remainattentive
Payattention towhatyou aredoing.
Remainsensiblewhen working.Donotuse
the electrictoolwhen you aredistracted.
19.Check theelectrictoolforpotential
damage
Protectivedevices and otherpartsmustbe
care-fullyinspected toensurethattheyare
fault-freeandfunctionas intendedpriorto
continued useof theelectrictool.
Check whetherthemovingpartsfunction
fault-lesslyand do notjamorwhetherparts
aredam-aged.All partsmustbecorrectly
mounted and all conditions mustbe fulfilled to
ensurefault-freeoperation of theelectrictool.
Themovingprotectivehood maynotbe
fixed inthe openposition.
Damaged protectivedevices andparts
mustbeproperlyrepaired orreplacedbya
recognised workshop,insofarasnothing
differentisspeci-fied inthe operating manual.
Damaged switches mustbereplacedata
cus-tomerservice workshop.
Donotuseanyfaultyordamaged
connection cables.
Donotuse anyelectrictoolon which the
switch cannot beswitched on andoff.
20.ATTENTION!
Exercise elevated caution fordoublemitre
cuts.
21.ATTENTION!
Theuseofotherinsertiontoolsandother
acces-sories canentail ariskof injury.
22.Haveyourelectrictoolrepairedbya
qualifiedelectrician
Thiselectrictoolconformstothe applicable
safetyregulations.Repairsmayonlybe
performedbyan electrician using original
spareparts.Otherwise accidentscan occur.
23.Donotuse thecableforpurposes for
whichitisnotintended
Donotuse thecabletopull the plug outof
the outlet.Protectthe cablefrom heat, oil and
sharpedges.
ADDITIONALSAFETYINSTRUCTIONS
1. Safetyprecautions
Warning! Donotusedamaged,crackedor

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deformed sawblades.
Replace aworntableinsert.
Onlyusesawbladesrecommendedbythe
manufacturer which conformtoEN 847-1.
Warning! Keep attention When changing the
sawblade.The cutting widthisnotsmaller
and themainbladethicknessofthesaw
blade isnotgreaterthanthethicknessofthe
gapwedge!
Makesurethatasuitablesawblade forthe
ma-terialtobecutisselected.
Wearsuitablepersonalprotective
equipment.Thisincludes:
Hearingprotection toavoidthe riskof
becominghearing impaired,
Respiratoryprotection toavoidthe riskof
inhal-ingharmfuldust,
Weargloves when handlingsawblades
and roughmaterials.
Carrysawblades inacontainerwhenever
practi-cal.
Weargoggles.Sparks generatedduring
workorsplinters,chippingsand dustcoming
fromthe device canlead toloss of eyesight.
Connectadustcollecting device tothe
electrictoolwhen sawingwood.The emission
ofdustisinfluenced,amongotherthings,by
the type ofmaterialtobe processed,the
significanceoflocalseparation (collection or
source)andthe correctsetting ofthe
hood/guide plates/guides.
Donotuse sawblades made ofhigh-speed
alloysteel(HSS steel).
Intimesofnon-usekeep thepushstick or
the push blockwiththe electricalpowertoolin
itsholderatall times.
2.Maintenance andrepair
Pull outthemainsplugforanyadjustment
or repairtasks.
Thegeneration ofnoise isinfluencedby
various factors,including thecharacteristics
ofsawblades,condition ofsawblade and
electrictool.Use sawblades which were
designed forreduced noise development,
insofaraspossible.Maintainthe electrictool
and toolattachmentsregularlyand if
necessary,initiaterepairsinordertoreduce
noise.
Reportfaultson the electrictool, protective
devices orthe toolattachmenttothe person
responsibleforsafetyassoon astheyare
dis-covered.
3. Safework
Use the push stickorhandlewithsliding
wood,topassthe workpiece securelyoutoff
the sawblade.
Makesurethattherivingknifeisalways
used, andset upiscorrectly.
Use the upperblade guardand setittothe
cor-rectposition.
Onlyusesawblades forwhich the
maximumpermissiblespeed isnotlowerthan
the maxi-mumspindlespeed oftablesaws
and which aresuitableforthematerialtobe
cut.
Donot cut rebatesorgrooves withoutfitting
asuitableguard,e.g.atunnel-type guard,
over the sawtable.
Circularsawsmustnotbeused forslotting
jobs (cuttinggrooves which end inthe
workpiece).
When transportingtheelectrictool,only
use the transportdevices.Neveruse the
protectivedevices for handlingortransport.
Makesurethatthe upperpartofthesaw
blade iscovered duringtransport, e.g.bythe
protectivedevice.
Besuretoonlyuse spacersand spindle
ringsspecified bythe manufactureras
suitableforthe intended purpose.
Theflooraroundthemachine mustbelevel,
clean and free oflooseparticles,such as
chipsand cutting residues.
Alwaysstand totheside ofthesawblade
when working withthesaw.
Donotremoveanycutting residues or
otherpartsofworkpieces fromthecutting
zone whilethe machine isrunning andthe
sawunit isnotatrest.
Makesurethatthemachineisalways

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secured on aworkbenchoratableifatall
possible.
Supportlongworkpieces (e.g.witharoller
table)topreventthem saggingatthe end of a
cut.
Attention! Neverremoveloose splinters,
chipsorjammedpieces ofwood whilethe
sawblade isrunning.
Switch offthemachinetotroubleshootor
remo-vejammedpieces ofwood. -
Disconnectthemainpowerplug-
Refitting,including adjusting and measuring
works,andcleaningmustbe carried outonly
when the motorisswitched off. -Disconnect
themainpowerplug -
Beforeswitching on again,ensurethatkeys
and adjustmenttoolshavebeen removed.
Warning! Thiselectrictoolgeneratesan
electromag-neticfieldduring operation.This
fieldcan impairactiveorpassivemedical
implantsundercertainconditions.Inorderto
preventthe riskofserious ordeadlyinjuries,
werecommendthatpersons withmedical
implantsconsult withtheirphysician andthe
manufacturerofthemedicalimplantpriorto
operatingthe electrictool.
SAFETYINSTRUCTIONS FORTHE
HANDLING OFSAWBLADES
1Onlyuse insertion toolsifyou have
mastered theiruse.
2Observethe maximumspeed.The
maximumspeed specified on theinsertion
toolmaynotbe exceeded.Ifspecified,
observethe speed range.
3Observethemotor/sawblade directionof
rota-tion.
4Donotuse anyinsertion toolswithcracks.
Sortoutcrackedinsertiontools.Repairsare
not permitted.
5Clean grease,oil and wateroffofthe
clamping surfaces.
6Donotuseanyloosereducing ringsor
bushes forthereducingofholes onsaw
blades.
7Makesurethatfixed reducerringsfor
securing the insertion toolhavethe same
diameterandhaveatleast1/3ofthe cutting
diameter.
8Makesurethatfixed reducerrings are
paralleltoeach other.
9Handleinsertion toolwithcaution.Theyare
ideallystoredintheoriginallypackageor
specialcontain-ers. Wearprotectivegloves in
ordertoimprovegripand tofurtherreduce
the riskof injury.
10 Priortotheuseofinsertiontools,make
surethatall protectivedevices areproperly
fastened.
11Priortouse,make surethattheinsertion
toolmeetsthetechnicalrequirementsofthis
electrictooland isproperlyfastened.
12 Onlyusethesupplied sawblade for
sawingopera-tions inwood,materialssimilar
towood,plastics andnon-ferrousmetals
(exceptformagnesiumand alloyscontaining
magnesium).

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2. Layoutand items supplied
2.1Layout
1. Frontripfencerail withruler
2. Mitergaugeassembly
3. Blade guardassembly
4.Tableinsert
5. Ripfence assembly
6. Rightextension table
7. Left extension table
8. Ripfence locklever
9. Pushslidingtable
10. Lock/releaselever
11. Dustchute
12. Power cordwrap posts
13. Standreleaselatch
14. Folding stand
15. Rivingknife
16. Suction hose
17. Blade height/Bevelangleadjust wheel
18. Switch
19. Reset
20. Bevelanglelock
21. Pushstick
22. Carryhandles (foldedposition)
23. Standinfoldedposition
24.Wrenches

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2.2Itemssupplied
Please checkthatthe articleiscompleteas
specifiedinthescopeofdelivery.Ifpartsare
missing,please contactourservice centeror
the salesoutlet whereyou madeyour purchase
atthelatestwithin5workingdaysafter
purchasingtheproductand upon presentation
ofavalidbillofpurchase.Also,refertothe
warrantytableinthe service information atthe
end of theoperating instructions.
Open the packagingand takeoutthe
equipment withcare.
Removethe packagingmaterialand any
packaging and/ortransportation braces (if
available).
Checktoseeif all itemsaresupplied.
Inspecttheequipmentand accessories for
transportdamage.
Ifpossible,please keep the packaging until
the endof theguaranteeperiod.
Danger!
Theequipmentandpackaging materialare
nottoys.Donotletchildrenplaywith
plasticbags,foilsorsmallparts.Thereisa
dangerofswallowing orsu ocating!
SawBlade Guard
Push Stick
Miter Gauge
RipFence
Extraction Hose
FoldingStand
Wrench
Installation Material
Safety&OriginalOperating Instructions
3. Properuse
Thebench-type circularsawisdesignedforthe
slitting and cross-cutting(onlywiththe cross
stop)ofall types oftimbercommensuratewith
the machine‘ssize.The equipmentisnottobe
used for cutting anytype of roundwood.
Theequipmentistobe usedonlyforits
prescri-bedpurpose.Any otheruseisdeemed
tobeacase ofmisuse. Theuser/operatorand
notthemanufacturerwill be liableforany
damageorinju-riesofanykind causedasa
result ofthis.
Please notethatourequipmenthasnotbeen
de-signedforuse incommercial,tradeor
industrialapplications.Ourwarrantywill be
voided ifthemachine isused incommercial,
trade orindustrialbusinesses orforequivalent
purposes.
Theequipmentistobeoperated onlywith
suita-blesawblades (sawblades made ofHM
orCV)Itisprohibited touse anytype ofHSS
sawblade and cutting-o wheel.
Touse the equipmentproperlyyou mustalso
observethe safetyinformation,the assembly
instructions andthe operating instructions tobe
found inthismanual.
Touse the equipmentproperlyyou mustalso
observethe safetyinformation,the assembly
instructions andthe operating instructions tobe
found inthismanual.
All personswho useandservice theequipment
havetobeacquaintedwiththeseoperating
instructions andmustbeinformedaboutthe
equipment‘spotentialhazards.Itisalso
imperati-vetoobservethe accidentprevention
regulations inforceinyourarea.The same
applies forthe generalrules ofhealthand
safetyatwork.
Themanufacturerwill notbeliableforany
chan-ges made tothe equipmentnorforany
damageresultingfromsuch changes.Even
when the equipmentisused asprescribedit is
still impossi-bletoeliminatecertainresidual risk
factors.
Thefollowinghazardsmayarise inconnection
withthemachine‘sconstruction anddesign:
Contactwiththesawblade intheuncovered
sawzone.
Reachingintotherunning sawblade (cut

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injuries).
Kick-backofworkpieces and partsofwork-
pieces.
Sawblade fracturing.
Catapultingoffaultycarbide tips fromthe saw
blade.
Damagetohearingifessentialear-muffsare
not used.
Harmfulemissions of wood dust when used in
closed rooms.
4. Technicaldata
AC motor........................... 220-240V~ 50Hz
Power P.......... S11800W,
.......... S625%2000W
Idlespeed n0................................. 5000 min-1
Cutting-o wheel............
........... Ø250 x Ø16 - 30x2-4mm
Number ofteeth................................. 24-60
Tablesize................................ 642x532mm
Tablewidthextension,left.........
........ 642 x62mm
Tablewidthextension,right.........
........ 642 x152mm
Cuttingheightmax...................... 80mm/90°
.............................................. 55 mm/ 45°
Heightadjustment............... infinite 0-80mm
Tiltingsawblade ......................infinite 0- 45°
Extractorsocket............................... Ø35mm
Weight....................................... approx. 30kg
Operating mode S625%: Continuous operation
withidling (cycletime10minutes). Toensure
thatthemotordoesnotbecomeexcessivelyhot,
itmayonlybe operatedfor 25% ofthecycleat
thespecifiedrating andmustthenbeallowed
toidlefor 75% of thecycle.
Danger!
Sound and vibration
Sound and vibration values weremeasuredin
accordancewithEN 61029.
LpAsound pressurelevel...............91dB(A)
KpAuncertainty........................................ 3dB
LWAsoundpower level................. 104dB(A)
KWAuncertainty.......................................3dB
Thequoted values areemission values andnot
necessarilyreliableworkplace values.Although
thereisacorrelation between emission and
im-mission levelsitisimpossibletodrawany
certainconclusionsastothe need for additional
precau-tions.Factorswithapotentialinfluence
on the ac-tualimmissionlevelatthe workplace
include theduration ofimpact,thetype ofroom,
and othersourcesofnoise etc.,e.g.the
numberofmachi-nes and otherneighboring
operations. Reliableworkplacevalues mayalso
varyfromcountrytocountry.Withthis
information the usershouldatleastbe ableto
makeabetterassessmentofthedangersand
risks involved.
Wearear-mu s.
The impactofnoise can cause damageto
hearing.
Keepthenoiseemissionsand vibrationsto
aminimum.
Onlyuseapplianceswhich areinperfect
wor-kingorder.
Service and clean the appliance regularly.
Adapt yourworkingstyletosuittheappliance.
Donotoverload theappliance.
Havetheapplianceserviced wheneverne-
cessary.
Switch the appliance off when it isnotinuse.
Caution!
Residualrisks
Evenif you use thiselectricpowertoolin
accordance withinstructions,certain
resi-dualrisks cannotberules out.The
following hazardsmayarise inconnection
withtheequipment sconstructionand
layout:
1.Lungdamageifnosuitableprotectivedust
maskisused.
2.Damagetohearingifnosuitableear
protec-tion isused.