Huaqi Zhengbang ZB4050LS User manual

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
I
Introduction
Thank you for using this product. This operation manual provides the parameters, operation guidance and other related information of
ZB4050LS/ZB4050LY chip mounter.
！Attention:
1. It is strictly prohibited to copy part of or the entire book (including software and programs) without authorization.
2. The contents of this book can be modified without prior notice.
3. We strive to be accurate in the preparation of the contents of this book. If you find a mistake, omission or suspicious part, please
contact the dealer or the company.
4. The company is not responsible for the results of the error operation, whether it is related to the item (3) or not. Please understand.
！Attention：For safe use of the machine!
The operator of the chip mounter (hereinafter referred to as the machine), maintenance personnel and repair personnel shall carefully
read the following safety precautions before using the machine, so as not to get hurt.
1. Basic precautions
(1) The operation of the machine is only limited to the operator who has mastered the operation of the machine.
(2) Please do not use this machine for other purposes. Otherwise, the company is not responsible for the resulting responsibility.
(3) Do not modify the machine. The company is not responsible for the accident caused after unauthorized modification.
(4) In order to prevent accident caused by unexpected start-up, please cut off the power supply before carrying out the maintenance,
repair and cleaning.
(5) When unplugging the power plug, please hold the plug body instead of the wire and pull out.
2. Precautions for application
(1) Please take the necessary safety actions during transportation to prevent inversion or falling.
(2) Please take care of the equipment for shipment.
(3) Please put the machine in a stable place for installation.
(4) In order to prevent personal accident, before switching on the power supply, please confirm that the cable is not damaged, shedding,
loose, etc.
(5) In order to prevent personal accident, before switching on the power supply, please confirm that the machine is safely grounded.
(6) In order to prevent accidents caused by unskilled operation, the repair and commissioning work shall be carried out by skilled
technicians. When changing the components, please use the company's genuine parts. The company is not responsible for the accident
caused by the use of non-genuine parts.
(7) In order to prevent the electric shock caused by unskilled operation, electrical repairing shall be entrusted to the professional staff.
(8) In order to prevent human injury, after repair, adjustment or spare parts replacement, please confirm that the screws and nuts are
not loose.
3. Precautions for working environment
(1) Do not use the machine under the environment of high frequency welding machine and other noise sources (electromagnetic wave).
(2) Do not use the machine when the power voltage exceeds 10% of the rated voltage.
(3) When it thunders, stop using the machine and cut off the power.

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
II
Diretoury
Chapter 1 Prepare Work Before Use..........................................................................................................................1
Chapter 2 Equipment Summary................................................................................................................................. 4
2-1 Equipment Constitute....................................................................................................................................... 4
2-2 X、Y、Z、A Axis Explanation...................................................................................................................6
2-3 File Type...........................................................................................................................................................6
2-4 Device Parameters............................................................................................................................................ 7
2-5 Nozzle............................................................................................................................................................... 8
2-6 Substrate Limitation...................................................................................................................................... 8
2-7 Menu Composition........................................................................................................................................... 9
Chapter 3 System Setting........................................................................................................................................... 10
3-1 Speed Setting.................................................................................................................................................. 10
3-2 Nozzle Calibration..........................................................................................................................................10
3-3 System Setting .............................................................................................................................................. 13
Chapter 4 System Edit................................................................................................................................................14
4-1 How to edit PCB.............................................................................................................................................14
4-2 How to edit file............................................................................................................................................... 15
4-3 Mark Edit........................................................................................................................................................ 23
4-4 Feeder Edit ..................................................................................................................................................24
Chapter 5 Production & Placement ...................................................................................................................... 32
5-1 How to import program.................................................................................................................................. 32
5-2 Production & Placement.................................................................................................................................33
5-3 Feed Production..............................................................................................................................................35
5-4 End & Turn off the Machine.......................................................................................................................... 37
Chapter 6 Maintenance.............................................................................................................................................. 38
6-1 Daily Maintenance..........................................................................................................................................38
6-2 Weekly Regular Maintenance........................................................................................................................ 38
6-3 Monthly Regular Maintenance.......................................................................................................................38
6-4 Nozzle Clean...................................................................................................................................................38
Chapter 7 Trouble Shooting...................................................................................................................................... 39
7-1 Throw..............................................................................................................................................................39
7-2 Suction............................................................................................................................................................ 39
7-3 X/Y axis.......................................................................................................................................................... 39
7-4 Placement........................................................................................................................................................40
7-5 MARK Point...................................................................................................................................................40
7-6 Power Supply..................................................................................................................................................40
Chapter 8 After Sales Service.................................................................................................................................... 41

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
1
Chapter 1 Prepare Work Before Use
1. Open the wooden box, take out the machine and accessories according to packing list and check whether all parts are in good
condition. If you have any further question, please contact us. After-sale Service Hot Line: 400-692-6668.
No.
Name
Specification
Unit
Qty
1
Pick and place machine
ZB4050LS
Set
1
2
Display
Dell 18.5＂
Set
1
3
Display Support
PC
1
4
Keyboard Support
PC
1
5
Drop Box
PC
1
6
Nozzle
502×4、503×5、504×1、505×1、506×1
Set
1
7
LED Alarm Light
3 Kinds of Colors
PC
1
8
Handle
PC
2
9
Upper and Lower Machine
Butted Line
1.5m
PC
2
10
IC Tray Fixed Bracket
Support×8、Hand Screw×8
PC
1
11
Nozzle Correction Substrate
Stainless Steel Substrate
PC
1
12
Magnet
Round
PC
4
13
Check the Nozzle
Solid Corrected Nozzle
PC
6
14
Inkpad
Red
PC
1
15
Power Cord
3×1.5 ㎡
PC
1
16
Toolbox
12.5＂
PC
1
17
Grease
Kunlun No.2 White
Bottle
1
18
Spanner
Cup Spanner
PC
1
19
Allen Key
8 Piece Suit
PC
1
20
Brush
1.5＂
PC
1
21
Stainless Steel Tweezers
VETUS-Anti-Static Precision Stainless Steel Tweezers
PC
1
22
Sealing Ring
φ10×φ6×2.5
PC
5
23
0 Type Circle
φ5×1
PC
10
24
Certificate of Inspection
PC
1
25
Operation Manual
PC
1

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
2
2.The Equipment must be placed on a flat groud, keep the 4 food pads in horizontal position and lock the fixing nut of the foot pads.
3.Warning Light Installation：Lock the cable，connect signal cable，and then fix the alarm to the mounting machine.
Fig. 1-1 Lock Connect Cable Fig. 1-2 Lock Screws
4. Display Installation: First, install the display holder on the mounting machine, then fix the display to the holder.
Fig. 1-3 Fix the Holder Fig. 1-4 Install Display Screen
5.Keyboard Support Installation: Fix the keyboard support to the machine as below shows, then place the keyboard and mouse.
Fig. 1-5 Install Keyboard Holder
6.Other Parts Installation: Handle and drop slot.

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
3
7.Air Source: Insert the pipe (diameter is φ8mm) into the air access, pull up the regulator valve to adjust the air pressure ＞0.6MP,
and then press the regulator valve to lock.
Fig. 1-6 Plug in Air Source Fig. 1-7 Plug in Power Source
8.Power Supply Insert：Plug in the power cord and turn on the power. Turn the air switch up to turn on the main power switch.
9.Boot Test: Rotate the power switch in clockwise to turn on the machine, then click the start button to start the industrial computer.
Open and enter the placement machine control system
Check the display, mouse, keyboard, etc.
Fig. 1-8 Operating Manual
10.Equipment and Material Preparation:
Software and Material
Use and Tips
1
PCB Design Software
PROTEL、DXP Etc.（Download online and install to the machine）
2
PCB Source File
Convert to the mount coordinate file with Design Software
(Can directly edit the Source File on the computer)
3
PCB
Prepare PCB(Without solder paste) for production
4
Component
Components for mounting (Resistors., CAP., IC, etc)
5
Double-sided Tape
For trial
6
Solder Paste Mixer
Stir well（increase activity, eliminate bubbles）
7
Solder Paste Printer
Print solder paste onto the PCB
8
Scraper
Used with mixer and Printer
9
Reflow Oven
For Welding

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
4
Chapter2 Equipment Summary
2-1 Equipment Constitute
Fig. 2-1 Mainbody Front View Fig. 2-2 Mainbody Back View
1.Display 2. Tri-color Alarm 3. Front Observation Window 4.Load Bearing Construction 5. Front Door 6. Universal
Casters 7. Keyboard & Mouse Tray 8. Emergency Switch 9. Power Indicator 10. Light Switch 11. Computer Switch
12. Main Power Switch 13.USB Port 14. Display Support 15. Rear observation window 16. Chassis Vent 17. Air Switch
18.Power Cord Socket 19.Lan Port 20.Rear Door
21. Y-axis Motor Maintenance Window 22. Air Source Processor
Fig. 2-3 Mainbody Front View Fig. 2-4 Mainbody Back View
23.Right SMEMA Port 24. Right Door 25.X-axis Motor Maintenance Window 26.Left Door
27.Left SMEMA Port

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
5
Fig. 2-5 Machine Main Structure
Fig. 2-6 Linear Guide Structure
1.CL Feeder Power Port
2.Front Feeder Mounting Board
3.HD Camera
4.High Speed Camera
5.Electric Feeder Power Port (Inside)
6.Front Feeder Anti-lift Detection
Signal Switch
7.Triade PCB Convey Mechanism
(With Picture)
8.Y-axis Linear Guide
9.IC Tray Bracket
10.Adjustable Linear Guide
11.Drop Box
12.Mounting Head Mechanism
13.Rear Feeder Mounting Board
14.X-axis Linear Guide
15.Rear Feeder Anti-lift Detection
Signal Switch
1.Conveyor Belt
2.Guide
3.Load Strip Guide
4.Plywood Cylinder
5.Splint
6.Unload Strip Guide
7.Towline
8.Unload Detection Signal
9. Load Detection Signal
10.Load Conveyor Motor
11.Linear Guide
12.Load waiting for Signal
13.PCB Plywood Cylinder
14.Plywood Detection Signal
15.Needle Type Limit Cylinder
16.Plywood Conveyor Motor
17.Unload Conveyor Motor

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
6
Fig. 2-7 Nozzle Front Side Fig. 2-8 Nozzle Left Side
1.Z-Axis Inspection Sensor 2.Swing Bar Set 3.Industrial Chains 4.Rotate Step Motor 5.Oil Seal 6.Vacumn Switch
Electrical Magnetic Valve Set 7.Vacumn Generator 8.Z-Axis Vertical Motor 9.Reset Sping 10.MARK Camera 11.LED Panel
of MARK Camera 12.Z-Axis Linera Guide
2-2 X、Y、Z、A Axis Explanation
The machine has 4 axes for numerical control（X、Y、Z、A）
1、X、Y：
X: Left-right direction Y: Up and down direction
Unit:0.01mm Displayed as: X=000.00mm, Y=000.00MM.
2、Z axis：Height, Unit:0.01mm , Displayed as :Z=00.0mm；
3、A axis：Rotation angle of mount head, Unit:0.1°,
Displayed as=00.0, Counter clockwise as positive value.
2-3 File Type
1、Coordinate File (.CSV)
a. CSV coordinate file:1. converted and output by PCB source file via DXP and other software
2.Use FlyerSMTLi edit online.
b. The file contains: NO.; Name; Type; Coordinate; Angle; Value
c. CSV files can be directly modified and saved with Excel.
2、Production File(.H9Prj)
a. Formal production file edited via FlyerSMTLi.
b. The file contains: CSV coordinate ；PCB ；Feeder ；Setting.
c. Edit and use by FlyerSMTLi only.

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
7
2-4 Device Parameters
System
Project
Content
Mount System
Number
6 PCS
Precision
0.025mm
Angle
0～360°
Theoretical Speed
11000pcs/H
Normal Speed
9000pcs/H
Visual Speed
8000pcs/H
Nozzle Type
Juki
Application
RES CAP（0402、0603、0805、1206 etc）
LED（0603、0805、3014、5050 etc）
Chip(SOT、SOP、QFN、BGA etc）
Allowed Component Thickness
<5.5mm
Substrate
MIN Size
45×45 mm
MAX Size（no tray）
500×400 mm
MAX Size（with tray）
500×250 mm
Thickness
≤2mm
Allowed Warpage
<1mm
Conveyor
Structure
Belt + Rail
Motor
Servo Motor
Mode
Ternary Form
Direction
L->R
Upper and lower machine port
Standard 011 SMEMA Port
X、Y Motion
Structure
Drive Mode
Single Arm Direct Connection
Drive Type
Lead Screw + Guide Rail
Drive Motor
Panasonic Servo Motor
Feeder
Type
Yamaha CL Feeder
Specification
8mm、12mm、16mm、24mm、32mm
Amount
64pcs
Electric Feeder
3pcs
Tubular Feeder
3 or 5
IC Tray
2pcs
X、Y、Z Axis
X、Y axis Move Range
639×656 mm
Z axis Move Range
20mm
Z axis Effective Range
12mm
Z axis Rotation Angle
0～360°
Vision
Camera
CCD HD Camera
Number
PCB Camera×1、HD Camera×1、High Speed Camera×6
Recognition Range
MAX.45*45mm
Control System
PC System
Microsoft WIN7
Operation Software
FlyerSMTli
Compatible File Format
.CSV、.TXT
Program Mode
Online &Offline
External Air Source
0.8Mpa
Vacuum
Vacuum Generation Method
Vacuum generator
Vacuum value
-80kpa
Machine
Power
350W
Power Supply
AC220V±10％50Hz
Dimension
L 1335 × W 1200 × H 1390 mm
Weight
440kg

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
8
2-5 Nozzle
NO.
Outer Diameter
Inner Diameter
Shape
Application
502
Φ0.7mm
Φ0.4mm
0402
503
Φ1.0mm
Φ0.6mm
0402、0603 etc. (Equivalent Size)
504
Φ1.5mm
Φ1.0mm
0805、1206、1210、SOT23 etc.
(Equivalent Size)
505
Φ3.5mm
Φ1.7mm
SOP8、SOP14、1812、2220、QFN etc.
(Equivalent Size)
506
Φ5.0mm
Φ3.2mm
QFN、TQFP、BGA、or ≤22mm
2-6 Substrate Limitation
Fig. 2-9 Substrate Limitation

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
9
2-7 Menu Composition
Fig. 2-10 Basic Manual
Fig. 2-11 Edit Menu
Fig. 2-12 Setting Menu
Fig. 2-13 Coordinate Edit

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
10
Chapter3 System Setting
3-1 Speed Setting
Fig.3-1 Speed Setting
Step：1.Setting 2. Speed 3. Adjust the speed (Higher value, Higher Speed).
!Attention: Adjust the Z axis speed in the feeder edit.
3-2 Nozzle Calibration
Tool Preparation：
3-2-1 Nozzle Calibration and PCB Camera Offset
1.Fix the 4 round magnets on the calibration substrate with paper(A5)
2.Adjust the width of guide rail ≥correction substrate，place the substrate on the left side of the guide plate and click“Load”to send
the substrate to the mount position and clamp it.
3.Place the inkpad in the middle of the high speed camera.
Fig.3-2 Inkpad Location
NO
Name
Qty
Attention
1
Correction Substrate (Stainless Steel)
1
With Machine
2
Round Magnet
4
3
Inkpad
1
4
Nozzle
6
5
Solid Nozzle
6
6
Paper (A5)
1
Self-Match

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
11
4.Click “Nozzle Correction-PCB Camera”, stamp 6 nozzles to the inkpad center from 4 different angles and then move them to the
paper to repeat the mark point.
Fig.3-3 Nozzle Calibration Fig.3-4 Stick inkpad
Fig.3-5 Mark Point
5. Select the nozzle(need correct),click“Confirm”to edit ，Click“Position”to position the camera to the mark point, adjust the
coordinate is aligned with the mark point center, click “Confirm” to complete the nozzle correction.
Fig. 3-6 Coordinate Correction
6.Refer to step 5 to complete the other nozzles calibration one by one.

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
12
3-2-2 Nozzle Calibration and HD Camera Offset
1、Install 6 solid nozzle（Random delivered）,select the nozzle(need corrected)；click “HD Camera Calibration”，then nozzle starts
to automatically calibrate. Then, click“View”to confirm the coordinate is aligned with the center of the nozzle. If failed, calibrate it
again in the same way.
Fig.3-7 HD Camera Correction Fig.3-8 Calibration Process
Fig.3-9 Correct Result
3、Refer to step 1 to complete other nozzle correction one by one.
3-2-3 Nozzle Calibration and High Speed Camera Offset
1、Select the nozzle(need calibration),click “High Speed Camera”, nozzle starts to automatically correct. After finished, click “View”
to confirm the coordinates are aligned with the nozzle center. If still offset, calibrate it again in the same way.
Fig.3-10 HD Camera Correction Fig.3-11 Calibration Process

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
13
Fig.3-12 Calibration Result
2、Refer to step 1 to complete other nozzle correction one by one.
3-3 System Setting
1. Language: Chinese ↔ English
Select the desired language, click “Confirm” to save the data, exit the software and then log in again to switch languages.
2. Mount Mode
Running type: The placement mode is completed one by one in the order of the components of the production file.
3. Throw Coordinate
The machine supports the position modification. First, place the throwing box on the work table behind the rail,then click “scraping
coordinate” to move the head to the top of the box to save the data(Subject to the watch nozzle above the box).
4. Throw Time
Delay time setting, subject to factory setting (50ms), advice: Don’t modify the data privately.
5. Automatic reset
If you active this function, when times of mounting reached target number, device will be reset automatically to ensure the accuracy of
the data. According to the number of setting required for production to save date.
6. Conveyor Delay
In order to match the speed of the transfer board, set the delay time of the stop board. When the PCB board reaches the position of the
baffle cylinder, the baffle cylinder is retracted after the delay time is counted to prevent the PCB board from overshooting and causing
the position to stop.
7. Conveyor Speed
Set the speed of loading and unloading of PCB
8. Conveyor Speed
Since the board detection sensor is not in the same vertical position as the damper cylinder, it is necessary to set the board delay time to
ensure that the PCB board can reach the damper cylinder position.
9. Open Lid(Cover Status)
Open cover and suspend: if the front and rear cover is opened during the operation of the device, the device will immediately switch to
the suspended state.
If the cover is opened during operation, the device will immediately switch to the low-speed operation mode.
10. Use of Guide Rail
SMT:Switch to the pick and place mode to meet the mounter's three-stage transfer plate mounting requirements.
Inspection conveyor:Switch to the conveyor mode and use the mounter as the convyor (select this mode when multiple devices online
backend devices are not mounted).

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
14
Chapter 4 System Edit
Process
PCB File Mark Feeder Export
Preparation：
Turn on the machine and connect to the air source, take another PCB to be produced, adjust the width of the rail (depends on PCB size),
and then place the PCB at the front end (left side) of the rail, and click “Load” to transport the PCB to the mounting area and clamped.
4-1 How to edit PCB
4-1-1 How to edit origin
Fig.4-1 Origin Edit
Select” Edit—PCB” to enter the PCB management interface.
Double-click X/Y content to edit coordinate, locate camera center to the PCB origin position, and click “Confirm” to save it.
！Attention：
Origin subject to the setting when the PC component is exported.
Origin usually be set in the bottom left corner. Consider cut of the edge accuracy of PCB is not as required, it
is recommended to select the lower left corner insert via, and the MARK or lower left corner component pad
is more suitable for the origin.
4-1-2Mutiple Board
Enter the PCB, click “Add” or “Reduce” to add the number of boards.
Select the multi-board, double-click X/Y to move the camera cross to the origin, and click “Confirm” to save it.
Board needs to be done, just “√” under “ON” column.
4-1-3 Multi-Board Form
For the arrangement of multiple board for quick edit.
1.After origin is completed, click “Arrange” to edit the parameter.
2.Edit the number of board in X and Y axis
3. Click "Get Spacing and Angle" and then move the coordinate alignment in order according to the prompt
4.the origin of left lower corner of the multi-board；

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
15
5.the origin of the lower right corner of the multi-board；
6.the origin of the upper left corner of the multi-board.
Then click “Save” to generate collating coordinates automatically.
Fig.4-2 Multi-Board Form
Fig.4-3 Edit Space Fig.4-4 Arrange coordinate automatically
！Attention：
A few board have flipped 90°or other angles ，import angle values in the “Flip A” item.
4-2 How to edit file
！Attention：
If you have a PCB original file, you only need to export the CSV coordinate file and import it into the
placement machine. You do not need to edit the placement coordinates of the component. (See 4-2-1, 4-2-2
for details)
If there is no PCB origin file, only the component coordinates can be added by the placement machine. (See
4-2-3 for details)
4-2-1 Convert PCB origin files to CSV coordinate files

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
16
1.Program Import：Run DXP（Altium Designer ），Import the PCB origin files.
Fig.4-5 Program Import
2.Origin Setting： Click“Edit—Origin—Setting”，Align the lower left corner insert via, MARK or lower left corner component pad as
the origin.
Fig.4-6 Origin Setting
Fig.4-7/8 Origin Setting
！Attention：
Origin usually be set in the bottom left corner. Consider cut of the edge accuracy of PCB is not as required, it
is recommended to select the lower left corner insert via, and the MARK or lower left corner component pad
is more suitable for the origin.
3.Output File：Click on "Files - assembly output - Generates pick and place files" to output the coordinate file.

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
17
Fig.4-9 Output Coordinate File
Select Format：CSV. Unit: Metric, click “OK” to generate a CSV coordinate file.
Fig.4-10 Select output format
The output file is saved in the same folder as the PCB origin file by default.
4-2-2 How to import file
1. Install the nozzle: Select the appropriate nozzle to install on the patch head according to the quantity of the material.
2, set the nozzle: according to the installed nozzle click "set - nozzle" to select the corresponding nozzle model
Fig.4-11 Set the Nozzle
3.Import：Select "Edit - File" to enter the file editing interface, click "Open File" to find the CSV coordinate file converted from the
PCB design file, and import it into the placement software.