Huaqi Zhengbang ZB4050LS User manual

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
I
Introduction
Thank you for using this product. This operation manual provides the parameters, operation guidance and other related information of
ZB4050LS/ZB4050LY chip mounter.
！Attention:
1. It is strictly prohibited to copy part of or the entire book (including software and programs) without authorization.
2. The contents of this book can be modified without prior notice.
3. We strive to be accurate in the preparation of the contents of this book. If you find a mistake, omission or suspicious part, please
contact the dealer or the company.
4. The company is not responsible for the results of the error operation, whether it is related to the item (3) or not. Please understand.
！Attention：For safe use of the machine!
The operator of the chip mounter (hereinafter referred to as the machine), maintenance personnel and repair personnel shall carefully
read the following safety precautions before using the machine, so as not to get hurt.
1. Basic precautions
(1) The operation of the machine is only limited to the operator who has mastered the operation of the machine.
(2) Please do not use this machine for other purposes. Otherwise, the company is not responsible for the resulting responsibility.
(3) Do not modify the machine. The company is not responsible for the accident caused after unauthorized modification.
(4) In order to prevent accident caused by unexpected start-up, please cut off the power supply before carrying out the maintenance,
repair and cleaning.
(5) When unplugging the power plug, please hold the plug body instead of the wire and pull out.
2. Precautions for application
(1) Please take the necessary safety actions during transportation to prevent inversion or falling.
(2) Please take care of the equipment for shipment.
(3) Please put the machine in a stable place for installation.
(4) In order to prevent personal accident, before switching on the power supply, please confirm that the cable is not damaged, shedding,
loose, etc.
(5) In order to prevent personal accident, before switching on the power supply, please confirm that the machine is safely grounded.
(6) In order to prevent accidents caused by unskilled operation, the repair and commissioning work shall be carried out by skilled
technicians. When changing the components, please use the company's genuine parts. The company is not responsible for the accident
caused by the use of non-genuine parts.
(7) In order to prevent the electric shock caused by unskilled operation, electrical repairing shall be entrusted to the professional staff.
(8) In order to prevent human injury, after repair, adjustment or spare parts replacement, please confirm that the screws and nuts are
not loose.
3. Precautions for working environment
(1) Do not use the machine under the environment of high frequency welding machine and other noise sources (electromagnetic wave).
(2) Do not use the machine when the power voltage exceeds 10% of the rated voltage.
(3) When it thunders, stop using the machine and cut off the power.

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
II
Diretoury
Chapter 1 Prepare Work Before Use..........................................................................................................................1
Chapter 2 Equipment Summary................................................................................................................................. 4
2-1 Equipment Constitute....................................................................................................................................... 4
2-2 X、Y、Z、A Axis Explanation...................................................................................................................6
2-3 File Type...........................................................................................................................................................6
2-4 Device Parameters............................................................................................................................................ 7
2-5 Nozzle............................................................................................................................................................... 8
2-6 Substrate Limitation...................................................................................................................................... 8
2-7 Menu Composition........................................................................................................................................... 9
Chapter 3 System Setting........................................................................................................................................... 10
3-1 Speed Setting.................................................................................................................................................. 10
3-2 Nozzle Calibration..........................................................................................................................................10
3-3 System Setting .............................................................................................................................................. 13
Chapter 4 System Edit................................................................................................................................................14
4-1 How to edit PCB.............................................................................................................................................14
4-2 How to edit file............................................................................................................................................... 15
4-3 Mark Edit........................................................................................................................................................ 23
4-4 Feeder Edit ..................................................................................................................................................24
Chapter 5 Production & Placement ...................................................................................................................... 32
5-1 How to import program.................................................................................................................................. 32
5-2 Production & Placement.................................................................................................................................33
5-3 Feed Production..............................................................................................................................................35
5-4 End & Turn off the Machine.......................................................................................................................... 37
Chapter 6 Maintenance.............................................................................................................................................. 38
6-1 Daily Maintenance..........................................................................................................................................38
6-2 Weekly Regular Maintenance........................................................................................................................ 38
6-3 Monthly Regular Maintenance.......................................................................................................................38
6-4 Nozzle Clean...................................................................................................................................................38
Chapter 7 Trouble Shooting...................................................................................................................................... 39
7-1 Throw..............................................................................................................................................................39
7-2 Suction............................................................................................................................................................ 39
7-3 X/Y axis.......................................................................................................................................................... 39
7-4 Placement........................................................................................................................................................40
7-5 MARK Point...................................................................................................................................................40
7-6 Power Supply..................................................................................................................................................40
Chapter 8 After Sales Service.................................................................................................................................... 41

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
1
Chapter 1 Prepare Work Before Use
1. Open the wooden box, take out the machine and accessories according to packing list and check whether all parts are in good
condition. If you have any further question, please contact us. After-sale Service Hot Line: 400-692-6668.
No.
Name
Specification
Unit
Qty
1
Pick and place machine
ZB4050LS
Set
1
2
Display
Dell 18.5＂
Set
1
3
Display Support
PC
1
4
Keyboard Support
PC
1
5
Drop Box
PC
1
6
Nozzle
502×4、503×5、504×1、505×1、506×1
Set
1
7
LED Alarm Light
3 Kinds of Colors
PC
1
8
Handle
PC
2
9
Upper and Lower Machine
Butted Line
1.5m
PC
2
10
IC Tray Fixed Bracket
Support×8、Hand Screw×8
PC
1
11
Nozzle Correction Substrate
Stainless Steel Substrate
PC
1
12
Magnet
Round
PC
4
13
Check the Nozzle
Solid Corrected Nozzle
PC
6
14
Inkpad
Red
PC
1
15
Power Cord
3×1.5 ㎡
PC
1
16
Toolbox
12.5＂
PC
1
17
Grease
Kunlun No.2 White
Bottle
1
18
Spanner
Cup Spanner
PC
1
19
Allen Key
8 Piece Suit
PC
1
20
Brush
1.5＂
PC
1
21
Stainless Steel Tweezers
VETUS-Anti-Static Precision Stainless Steel Tweezers
PC
1
22
Sealing Ring
φ10×φ6×2.5
PC
5
23
0 Type Circle
φ5×1
PC
10
24
Certificate of Inspection
PC
1
25
Operation Manual
PC
1

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
2
2.The Equipment must be placed on a flat groud, keep the 4 food pads in horizontal position and lock the fixing nut of the foot pads.
3.Warning Light Installation：Lock the cable，connect signal cable，and then fix the alarm to the mounting machine.
Fig. 1-1 Lock Connect Cable Fig. 1-2 Lock Screws
4. Display Installation: First, install the display holder on the mounting machine, then fix the display to the holder.
Fig. 1-3 Fix the Holder Fig. 1-4 Install Display Screen
5.Keyboard Support Installation: Fix the keyboard support to the machine as below shows, then place the keyboard and mouse.
Fig. 1-5 Install Keyboard Holder
6.Other Parts Installation: Handle and drop slot.

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
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7.Air Source: Insert the pipe (diameter is φ8mm) into the air access, pull up the regulator valve to adjust the air pressure ＞0.6MP,
and then press the regulator valve to lock.
Fig. 1-6 Plug in Air Source Fig. 1-7 Plug in Power Source
8.Power Supply Insert：Plug in the power cord and turn on the power. Turn the air switch up to turn on the main power switch.
9.Boot Test: Rotate the power switch in clockwise to turn on the machine, then click the start button to start the industrial computer.
Open and enter the placement machine control system
Check the display, mouse, keyboard, etc.
Fig. 1-8 Operating Manual
10.Equipment and Material Preparation:
Software and Material
Use and Tips
1
PCB Design Software
PROTEL、DXP Etc.（Download online and install to the machine）
2
PCB Source File
Convert to the mount coordinate file with Design Software
(Can directly edit the Source File on the computer)
3
PCB
Prepare PCB(Without solder paste) for production
4
Component
Components for mounting (Resistors., CAP., IC, etc)
5
Double-sided Tape
For trial
6
Solder Paste Mixer
Stir well（increase activity, eliminate bubbles）
7
Solder Paste Printer
Print solder paste onto the PCB
8
Scraper
Used with mixer and Printer
9
Reflow Oven
For Welding

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
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Chapter2 Equipment Summary
2-1 Equipment Constitute
Fig. 2-1 Mainbody Front View Fig. 2-2 Mainbody Back View
1.Display 2. Tri-color Alarm 3. Front Observation Window 4.Load Bearing Construction 5. Front Door 6. Universal
Casters 7. Keyboard & Mouse Tray 8. Emergency Switch 9. Power Indicator 10. Light Switch 11. Computer Switch
12. Main Power Switch 13.USB Port 14. Display Support 15. Rear observation window 16. Chassis Vent 17. Air Switch
18.Power Cord Socket 19.Lan Port 20.Rear Door
21. Y-axis Motor Maintenance Window 22. Air Source Processor
Fig. 2-3 Mainbody Front View Fig. 2-4 Mainbody Back View
23.Right SMEMA Port 24. Right Door 25.X-axis Motor Maintenance Window 26.Left Door
27.Left SMEMA Port

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
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Fig. 2-5 Machine Main Structure
Fig. 2-6 Linear Guide Structure
1.CL Feeder Power Port
2.Front Feeder Mounting Board
3.HD Camera
4.High Speed Camera
5.Electric Feeder Power Port (Inside)
6.Front Feeder Anti-lift Detection
Signal Switch
7.Triade PCB Convey Mechanism
(With Picture)
8.Y-axis Linear Guide
9.IC Tray Bracket
10.Adjustable Linear Guide
11.Drop Box
12.Mounting Head Mechanism
13.Rear Feeder Mounting Board
14.X-axis Linear Guide
15.Rear Feeder Anti-lift Detection
Signal Switch
1.Conveyor Belt
2.Guide
3.Load Strip Guide
4.Plywood Cylinder
5.Splint
6.Unload Strip Guide
7.Towline
8.Unload Detection Signal
9. Load Detection Signal
10.Load Conveyor Motor
11.Linear Guide
12.Load waiting for Signal
13.PCB Plywood Cylinder
14.Plywood Detection Signal
15.Needle Type Limit Cylinder
16.Plywood Conveyor Motor
17.Unload Conveyor Motor

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
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Fig. 2-7 Nozzle Front Side Fig. 2-8 Nozzle Left Side
1.Z-Axis Inspection Sensor 2.Swing Bar Set 3.Industrial Chains 4.Rotate Step Motor 5.Oil Seal 6.Vacumn Switch
Electrical Magnetic Valve Set 7.Vacumn Generator 8.Z-Axis Vertical Motor 9.Reset Sping 10.MARK Camera 11.LED Panel
of MARK Camera 12.Z-Axis Linera Guide
2-2 X、Y、Z、A Axis Explanation
The machine has 4 axes for numerical control（X、Y、Z、A）
1、X、Y：
X: Left-right direction Y: Up and down direction
Unit:0.01mm Displayed as: X=000.00mm, Y=000.00MM.
2、Z axis：Height, Unit:0.01mm , Displayed as :Z=00.0mm；
3、A axis：Rotation angle of mount head, Unit:0.1°,
Displayed as=00.0, Counter clockwise as positive value.
2-3 File Type
1、Coordinate File (.CSV)
a. CSV coordinate file:1. converted and output by PCB source file via DXP and other software
2.Use FlyerSMTLi edit online.
b. The file contains: NO.; Name; Type; Coordinate; Angle; Value
c. CSV files can be directly modified and saved with Excel.
2、Production File(.H9Prj)
a. Formal production file edited via FlyerSMTLi.
b. The file contains: CSV coordinate ；PCB ；Feeder ；Setting.
c. Edit and use by FlyerSMTLi only.

WenZhou ZhengBang Electronic Equipment Co., Ltd ZB4050LS Rev 1.1
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2-4 Device Parameters
System
Project
Content
Mount System
Number
6 PCS
Precision
0.025mm
Angle
0～360°
Theoretical Speed
11000pcs/H
Normal Speed
9000pcs/H
Visual Speed
8000pcs/H
Nozzle Type
Juki
Application
RES CAP（0402、0603、0805、1206 etc）
LED（0603、0805、3014、5050 etc）
Chip(SOT、SOP、QFN、BGA etc）
Allowed Component Thickness
<5.5mm
Substrate
MIN Size
45×45 mm
MAX Size（no tray）
500×400 mm
MAX Size（with tray）
500×250 mm
Thickness
≤2mm
Allowed Warpage
<1mm
Conveyor
Structure
Belt + Rail
Motor
Servo Motor
Mode
Ternary Form
Direction
L->R
Upper and lower machine port
Standard 011 SMEMA Port
X、Y Motion
Structure
Drive Mode
Single Arm Direct Connection
Drive Type
Lead Screw + Guide Rail
Drive Motor
Panasonic Servo Motor
Feeder
Type
Yamaha CL Feeder
Specification
8mm、12mm、16mm、24mm、32mm
Amount
64pcs
Electric Feeder
3pcs
Tubular Feeder
3 or 5
IC Tray
2pcs
X、Y、Z Axis
X、Y axis Move Range
639×656 mm
Z axis Move Range
20mm
Z axis Effective Range
12mm
Z axis Rotation Angle
0～360°
Vision
Camera
CCD HD Camera
Number
PCB Camera×1、HD Camera×1、High Speed Camera×6
Recognition Range
MAX.45*45mm
Control System
PC System
Microsoft WIN7
Operation Software
FlyerSMTli
Compatible File Format
.CSV、.TXT
Program Mode
Online &Offline
External Air Source
0.8Mpa
Vacuum
Vacuum Generation Method
Vacuum generator
Vacuum value
-80kpa
Machine
Power
350W
Power Supply
AC220V±10％50Hz
Dimension
L 1335 × W 1200 × H 1390 mm
Weight
440kg