Huaqi Zhengbang ZB3245TSS User manual

Introduction
Thank you for using this product. This operation manual provides the parameters, operation guidance and other related information of
ZB3245TS chip mounter.
！Attention:
1. It is strictly prohibited to copy part of or the entire book (including software and programs) without authorization.
2. The contents of this book can be modified without prior notice.
3. We strive to be accurate in the preparation of the contents of this book. If you find a mistake, omission or suspicious part, please
contact the dealer or the company.
4. The company is not responsible for the results of the error operation, whether it is related to the item (3) or not. Please understand.
！Attention：For safe use of the machine!
The operator of the chip mounter (hereinafter referred to as the machine), maintenance personnel and repair personnel shall carefully
read the following safety precautions before using the machine, so as not to get hurt.
1. Basic precautions
(1) The operation of the machine is only limited to the operator who has mastered the operation of the machine.
(2) Please do not use this machine for other purposes. Otherwise, the company is not responsible for the resulting responsibility.
(3) Do not modify the machine. The company is not responsible for the accident caused after unauthorized modification.
(4) In order to prevent the accident caused by unexpected start-up, please cut off the power supply before carrying out the maintenance,
repair and cleaning.
(5) When unplugging the power plug, please hold the plug instead of the wire and pull out.
2. Precautions for application
(1) Please take the necessary safety measures when carrying the machine, in order to prevent inversion or falling when lifting and
moving the machine.
(2) Please take care of the equipment for shipment.
(3) Please put the machine in a stable place for installation.
(4) In order to prevent personal accident, before switching on the power supply, please confirm that the cable is not damaged, shedding,
loose, etc.
(5) In order to prevent personal accident, before switching on the power supply, please confirm that the power supply is safely
grounded.
(6) In order to prevent accidents caused by unskilled operation, the repair and commissioning work shall be carried out by skilled
technicians. When changing the components, please use the company's genuine parts. The company is not responsible for the accident
caused by the use of non genuine parts.
(7) In order to prevent the electric shock caused by unskilled operation, electrical repairing shall be entrusted to the professional staff.
(8) In order to prevent human injury, after repair, adjustment or spare parts replacement, please confirm that the screws and nuts are
not loose.
3. Precautions for working environment
(1) Do not use the machine under the environment of high frequency welding machine and other noise sources (electromagnetic wave).
(2) Do not use the machine when the power voltage exceeds 10% of the rated voltage.
(3) When it thunders, stop using the machine and cut off the power.

Directory
Introduction
Safety precautions
Chapter 1 Prepare work before use.............................................................................................................................. 1
Chapter 2 Equipment Summary.....................................................................................................................................2
2-1 Equipment Constitute................................................................................................................................................ 2
2-2 X, Y, Z and R axis Description................................................................................................................................. 3
2-3 File Type........................................................................................................................................................................ 3
2-4 Equipment Parameters.............................................................................................................................................. 4
2-5 Nozzle.............................................................................................................................................................................5
2-6 Substrate Limiting Condition...................................................................................................................................5
2-7 Menu Constitute.......................................................................................................................................................... 6
Chapter3 System Settings............................................................................................................................................7
3-1 Vacuum setting............................................................................................................................................................7
3-2 Speed Setting...............................................................................................................................................................7
3-3 Nozzle adjustment...................................................................................................................................................... 8
3-4 Pin calibrate..................................................................................................................................................................9
Chapter4 Quick operating instructions.....................................................................................................................9
Step 1：Load materials:................................................................................................................................................9
Step 2：Edit the program:.............................................................................................................................................10
Step 3：Production......................................................................................................................................................... 13
Chapter 5 Maintaining................................................................................................................................................. 13
5-1 Routine Maintenance............................................................................................................................................... 13
5-2 Weekly Scheduled Maintenance...........................................................................................................................13
5-3 Monthly Scheduled Maintenance......................................................................................................................... 13
5-4 Nozzle Cleaning.........................................................................................................................................................14
Chapter 6 After-sales service.................................................................................................................................... 14

Trouble Shooting ZB3245TSS-Rev1.0
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Chapter 1 Prepare work before use
1.Open the wooden box, take out the machine and accessories, check the equipment list and check whether all parts are in good
condition. If you have any further question, please contact us. After-sale Service Hot Line: 400-692-6668
No.
Name
Specification
Unit
Qty
1
Pick and place machine
ZB3245TSS
set
1
2
Feeder location
Feeder no. 27 pcs
set
2
3
Display
Dell 19＂
set
1
4
Keyboard
Dell
pcs
1
5
Mouse
Dell
pcs
1
6
Power cord
pcs
1
7
nozzle
502-506 1 pcs each
pcs
5
8
Manual
pcs
1
2. The equipment must be placed on a fixed and flat work table.
3. Connect other parts of the equipment (feeder, monitor, keyboard and mouse) with the machine, and test whether the equipment is
working well by power.
Fig.1-1 Power Switch Fig.1-2 Air Pump Switch
4. Prepare production materials and other related equipment:
NO.
Equipment
Re-mark
1
PCB design Software
PROTEL、DXP、ETC（Download and install it through the internet）
2
PCB Original File
convert PCB design file to the pick and place coordinate file（if you don't have,
you can edit a new one through our machine）
3
PCB
A PCB for production（please do not paste the solder paste on the PCB firstly）
4
Component
Component for production（IR、capacitance、IC 、etc.
5
Double Side Tape
For trial production
6
Solder Paste Mixer
To mix the solder paste（Increase activity and eliminate bubbles）
Can contact our sales to buy if needed!
7
Solder Paste Printer
Paste the solder paste on PCB
8
Scraper, Mix Blade
Use with mixer and printing machine
9
Reflow Oven
Soldering after done the placement

Trouble Shooting ZB3245TSS-Rev1.0
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Chapter 2 Equipment Summary
2-1 Equipment Constitute
Fig.2-1 Host structure
1.Y-axis stepping servo motor 2. Operation platform 3.X-axis linear slide rail 4.Pin 5.Mounting head
6.Y-axis guide rail 7.X-axis stepping servo motor 8 .Button for emergency stop 9.HD Camera
10. Loose IC material stack, Material throwing chute 11.PCB holding device 12. RC Camera
13.Machine casing 14.Band shape groove 15. Thin-film recycling step motor 16/17.Feeder
Fig.2-2 host front view Fig.2-3 host back view
18.X-axis drag chain 19. Nozzle 20.X-axis drag chain 21.Cooling fan 22.Power plug 23/24.Socket
Fig.3-4 left of host Fig.3-5 right of host
25. Fast start 26.USB port 27. Power switch 28.220V power plug of stick feeder 29.VGA port
30.Internet Socket 31.Gas entrance 32.3D cooling window

Trouble Shooting ZB3245TSS-Rev1.0
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Fig.2-6 Mounting head structure Fig.2-7 Operation platform structure
33.Vacuum checkerboard 34.Z-axis extension spring 35.Electric rotating machinery 36. Pull needle test part
37.Pin 38.2# nozzle 39.1# nozzle 40.Material groove 41.RC Camera
42.IC tray holder 43.PCB board adjustable support 44.PCB board movable mount 45.PCB board fixed mount
46. Material groove 47.HD Camera 48.Material throwing groove 49. Pre IC material position
2-2 X, Y, Z and R axis Description
The machine has the following 4 axis (X, Y, Z, R) for numerical control.
(1) X, Y axis: The left and right direction of the device is X, and the front and back direction is Y, with 0.01mm as the unit, Which is
shown as X=000.00mm, Y=000.00mm.
(2) Z axis: Height, with 0.01mm as the unit, shown as Z=00.0mm.
(3) A axis: Display the rotation angle of the mounting head, with 0.1 degrees as the unit, shown as A=00.0. Counter clockwise rotation
is positive.
2-3 File Type
1.CSV format coordinate file
CSV coordinate file is the file converted and output by the PCB source files through the DXP and other software which cannot produce
directly.
CSV coordinate file is the file created and edited by the H3SMT patch system online which cannot produce directly.
The file contains the number, element name, packaging, mounting coordinate, mounting angle, element scale value and so on.
CSV file is directly compatible with EXCEL software to modify and save.
2.H8Prj format production file
H8Prj production file is the program file officially produced after edited and set by the H8SMT mounting system.
The file contains the CSV coordinate file information, PCB information, feeder information etc.
The H8Prj files can only be modified and used through the H3SMT mounting system.

Trouble Shooting ZB3245TSS-Rev1.0
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2-4 Equipment Parameters
System
Items
Content
Mounting
System
Mounting head number
2 pieces
Mounting accuracy
0.05mm
Mounting angle
0～360°
Theoretical Velocity
7000pcs/hour
Normal mounting
5000pcs/hour
Visual Mounting
3500pcs/hour
Nozzle type
Juki nozzle
Element for mounting
RC (0402, 0603, 0805, 1206, etc)
LED lamp (0603, 0805, 3014, 5050, etc)
Chip (SOT, SOP, QFN, BGA, etc)
Substrate
Substrate minimum size
10×10 mm
Substrate maximum size
320×220-450 mm
Substrate thickness
≤2mm
Substrate warp allowed value
<1mm
Feeder
8mm
40 bit
12mm
8 bit
16mm
4 bit
24mm
2 bit
Pre IC material level
10 bit
IC pallet
1 bit
Tubular feeder
1 Zhengbang special 5 tube tubular feeder (optional)
X, Y, Z axis
X, Y axis moving range
430×530 mm
Z axis moving range
19 mm
Z axis rotation angle
0～360°
Visual system
independent research and development
Visual
System
Visual camera
CCD HD Camera
Visual quantity
4pieces
Identification ability
MAX.20*20mm
Control
system
PC system
Microsoft WIN7
Operational software
independent research and development
Compatible file format
CSV, TXT. format file
Programming mode
Support online and offline
Pressure
0.4 Mpa (Internal pump)
Basic
parameter
Vacuum value
-92kpa
Power
230 W
Power supply
AC220V±10％50Hz
Host size
L 990 × W 730 × H 385 mm
Feeder size
L 235 × W 700 × H 245 mm
weight
85kg

Trouble Shooting ZB3245TSS-Rev1.0
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2-5 Nozzle
2-6 Substrate Limiting Condition
Fig.2-8 Substrate Limitation
NO
External
diameter
Inner diameter
Appearance
Applicable component
502
Φ0.7mm
Φ0.4mm
0402
503
Φ1.0mm
Φ0.6mm
0603
504
Φ1.5mm
Φ1.0mm
0805、1206、1210、SOT23
505
Φ3.5mm
Φ1.7mm
SOP8、SOP14、1812、2220
506
Φ5.0mm
Φ3.2mm
QFN、TQFP、BGA

Trouble Shooting ZB3245TSS-Rev1.0
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2-7 Menu Constitute
Fig.2-9 Main Menu
Fig.2-10 Edit Menu
Fig.2-11 Setup Menu
Fig.2-12 Coordinate Edit

Trouble Shooting ZB3245TSS-Rev1.0
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Chapter3 System Settings
3-1 Vacuum setting
Fig.3-1Vacuum setting
1.Open vacuum detection switch
Tick “working detection” with “√”to start vacuum detection,System judges “sucking up” successful or not automatically,
Decide next action according to result.Erase “√” to close vacuum detection switch.
2.Vacuum level setting
Turn on debug switch for all nozzles,Click “read” to read current vacuum value,The system sets the vacuum value automatically.
！Attention:
If visual adjustment is opened for all feeders, vacuum detection can be closed.
Vacuum stabilization time is factory default value and it is not suggested to change it.
3-2 Speed Setting
Fig.3-2 Speed Setting
The speed setting is realized by moving the speed sliding block to adjust X/Y axis operation speed and the rotation speed of the nozzle,
which is quite simple. The higher the value is the speed is higher, and vice versa.
！Attention:
Note: Z axis movement speed is set in feeder edit!

Trouble Shooting ZB3245TSS-Rev1.0
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3-3 Nozzle adjustment
The adjustment function mainly works on coordinate offset of top camera, bottom camera and nozzle and keep nozzles in same center
to ensure pasting precision. Adjustment is finished during exiting factory test and no need to adjust in common replacing. Offset
resulted from abrasion of machine and nozzle problem can all be corrected by nozzle adjustment.
1.Open ceramic substrate
Open ceramic substrate cover on right side of IC tray with spanner which is provided together with machine, then put ceramic
substrate in the middle.
Fig.3-3 Ceramic substrate
2.Open nozzle switch to adjust nozzle
System shift to nozzle setting interface, tick all nozzle switches, Click relevant “adjust” button,
System starts to adjust coordinate of top camera automatically and pick up ceramic substrate,
Adjust nozzle coordinate by bottom camera,
Put ceramic substrate back automatically after adjustment finished,
Click 2# nozzle to adjust it the same way.
Fig.3-4 Adjust nozzle coordinate
！Attention:
Since the ceramic substrate for calibration of nozzle has small size and is difficult to keep, it is recommended
to put it back to the original place and fasten the ceramic substrate cover after useto prevent from being lost.

Trouble Shooting ZB3245TSS-Rev1.0
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3-4 Pin calibrate
Click "set --nozzle -- calibration" to move the coordinates to the position of the center of the pull needle, confirm and save.
Fig.3-5 Pull needle calibration
Chapter4 Quick operating instructions
Operation process:
Step 1：Load materials:
NO.1-1 How to load PCB
Adjust the bar to let the width less than the PCB's, then let the PCB against the fixed bar and pull back the active to fix the PCB and
make sure that the PCB is at the left and end of the holder.
Fig.4-1 Load PCB
Step 1：
Load materials
Step 2：
Edit the program
Step 3：
Production
NO.1-1
Load PCB
NO.2-1
Output CSV Coordinate File
NO.3-1
Input Procedure
NO.1-2
Load Feeders
NO.2-2
Edit PCB Original Point
NO.3-2
Match Feeder Parameters
NO.1-3
Load Nozzle
NO.2-3
Edit Mark Point
NO.3-3
Production
NO.2-4
Edit Coordinate File
NO.2-5
Edit Feeders

Trouble Shooting ZB3245TSS-Rev1.0
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NO.1-2 How to Load feeders
Put the prepared feeder plate on the feeder location, pass the material belt through the polished rod and gets stuck in the material tank,
and then peel off about 200mm of feeder tape and press it under the press wheel.
Fig.4-2 Feeder Tape Pull Up Position Fig.4-3 Feeder Tape Through The Wheel
Fig.4-4 Feeder Tape Pressed Under The Pressure Wheel
NO.1-3 Load Nozzle
Pick the nozzle and install it to the nozzle base
Step 2：Edit the program:
NO.2-1 Output CSV Coordinate File
Open the DXP or other PCB design software, open the PCB original file, click “Edit-original Point”, then click “File-assembly
Output-Generates Pick And Place Files” (format: CSV Unit: metric system),output CSV coordinate file.

Trouble Shooting ZB3245TSS-Rev1.0
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NO.2-2 PCB Original Point Edit
Open the pick and place machine software, click “Edit-PCB”, double click “X/Y” Coordinate bar to find the coordinate edit frame.
Fig.4-5 PCB Original Point
!Attention:
The original point coordinate must be the same as the step NO.2-1 in CSV file.
NO. 2-3 MARK Point Edit
Click “Edit-Mark” then click “Mark1/edit” move the coordinate to the PCB mark1 position. Do the same step to edit the mark2
coordinate.
Fig.4-6 Mark
NO.2-4 Coordinate File Edit
Click “Edit-CSV file”, then click “open” to input the NO.2-1 CSV file
Fig.4-7 CSV File

Trouble Shooting ZB3245TSS-Rev1.0
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NO.2-5 Feeder Edit
Click “edit-feeder” to log in the feeder edit mode.
Input the feeder no., open the switch；Input the component value and type
!Attention:
The component value and type must be the same as the CSV file(included the capital and small letter )
1.Edit the feeder angel, height, components thickness, Z axis speed，choose the nozzle.
Fig.4-8 Edit the Feeder Basic Parameters
2.Input the feeder range, click “Step Feeder”
3.Then click “XY Coordinate” to move the coordinate to match the hole of the fist component center as shown in the picture. Calibrate
the component pick up coordinate.
Fig.4-9 Hole Edit Fig.4-10 XY Coordinate Edit
4.Open the visual calibrate switch, choose the component identification Type, √ the right side box of visual threshold to create the
threshold automatically, √ the right side box of “register” then click “register” to register the component size, after that please click
“throw” to throw the component.
Fig.4-11 Visual Parameters Edit
5. Refer to the above steps to edit all feeders, and click "Confirm" to save the data.

Trouble Shooting ZB3245TSS-Rev1.0
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Step 3：Production
Click “Product-Open” to input the PCB file, then click “Matching” to find the feeders, then click “Start” to start the production.
Fig.4-12 Production
Chapter 5 Maintaining
5-1 Routine Maintenance
1.Check whether the nozzle tip is worn or damaged, and whether the nozzle is blocked or pasted by solder paste, replace or clean it
when necessary.
2.Check if there’s any dust or debris on lens of PCB camera and clean with soft cloth if necessary.
3.Check if there’s any left components or other things on feeder and clean if necessary.
4.Check if there’s any dirt on lens of component camera and clean with soft cloth if necessary.
5.Check if there’s any extra components or other things on table surface and clean with hairbrush if necessary.
5-2 Weekly Scheduled Maintenance
1.Check if there’s any PM or other things on synchronous belt of X-axis and clean if necessary.
2.Check if lubricating grease on slide rail of X-axis is hardened and if there’s any debris on it.
3.Check if there’s any PM or other things on synchronous belt of Y-axis and clean if necessary.
4.Check if lubricating grease on slide rail of Y-axis is hardened and if there’s any debris on it.
5.Check if there’s any debris or leftovers on Z-axis and clean if necessary.
6.Check if there’s any air leakage on pneumatic connector and replace is necessary.
7.Check if there’s any aging or twist on air pipe and replace is necessary.
5-3 Monthly Scheduled Maintenance
1.Check whether the brightness of each LED lamp is enough; if not, the entire LED part should be changed.
2.Check O-ring of each nozzle shaft and replace it immediately after the nozzle shaft aging is found.
3.Check if there’s any looseness on synchronous belt of X-axis and tension it if necessary.
4.Clean dust and leftovers on slide rail of X-axis and coat with new lubricating oil.
5.Check if there’s any looseness on synchronous belt of Y-axis and tension it if necessary.
6.Clean dust and leftovers on pole of X-axis and coat with new lubricating oil.
7.Clean dust and leftovers on slide rail of Z-axis and coat with new lubricating oil.
8.Clean dust and leftovers on PCB clamping guide axis and coat with anti-rust oil.
9.Clean dust and leftovers on air cylinder of pulling needle and coat with new lubricating oil.

Trouble Shooting ZB3245TSS-Rev1.0
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10.Check if there’s any looseness on outer silicone ring of nozzle base and replace if necessary.
！Danger:
In order to prevent accident caused by accidental start, please cut off the power supply for maintenance.
！Warning:
Do not use the blower gun to blow dust and debris because dust and debris may be blew inside the machine
and adhered to the guide rail, lead screw, lens and affect normal operation of the machine.
！Attention:
Do not use organic solvents to clean the surface of the machine; otherwise it will damage the machine surface
paint.
5-4 Nozzle Cleaning
1.Please use the ultrasonic cleaner with alcohol. After cleaning, use an air gun to blow away the alcohol in the nozzle.
2.The standard time of ultrasonic cleaning is about 5 minutes.
3.For the dirt that cannot be cleaned by ultrasonic cleaner, please use soft cloth soaked with alcohol to wipe it off.
4.After cleaning, to prevent the internal rust, please apply lubricant on the nozzle.
！Attention:
Please do not use other solvent (propyl alcohol, etc.) except for alcohol. If high viscosity grease such as
lubricating grease is used, it may result in that the nozzle cannot be returned smoothly.
Chapter 6 After-sales service
This machine warranty period is 12 months from the date of purchase; we will repair for free if it doesn't
belong to man-made fault during the warranty period. In the case of man-made fault or beyond warranty period, we
will take maintenance fee according to the circumstances and guarantee lifelong maintenance.
Revision history
Rev
Date
Revised Pages
Revised Contents
1.0
2018.09
First edition
Specifications, appearance, etc. can be modified without prior notice.
If you need detail operation instruction, please find electronic document inside of the computer!