Huck 4592-10 User manual

HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net Seiltechnik
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 1
AAssembly instructions
The Look Out,
Art. 4592-10
Operator: ______________________________________________________
Location: ______________________________________________________

Seiltechnik HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 2
Revision history
Revision 0 – 2007-06-04
The first allowed version
Assembly instruction JF
Revision 0 – 2009-08-5
All rights rewerved
© Copyright 2007 Huck Seiltechnik GmbH

HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net Seiltechnik
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 3
Contents
AAssembly instructions Sixt von Armin, Art. 4592-10..................................................................1
1Introduction Assembling ...............................................................................................................4
2We hereby confirm that this play equipment has been tested and certified in accordance
with the play equipment standard EN 1176. ................................................................................4
3Delivery contents (parts list with part numbers).........................................................................7
4Post installation checks...............................................................................................................23
BMaintenance instructions Sixt von Armin, Art. 4592-10 ...........................................................25
5Introduction Maintenance............................................................................................................27
6General maintenance information...............................................................................................28
7Specific maintenance advice.......................................................................................................29
8Maintenance timetable .................................................................................................................30
9 Periodic maintenance: .................................................................................................................31
10Monthly maintenance...................................................................................................................32
11Quarterly maintenance.................................................................................................................32
12Half- Yearly Inspection.................................................................................................................32
15 Annual maintenance .....................................................................................................................33
13Maintenance printout ...................................................................................................................35
14Hand over document....................................................................................................................37
List of Tables
Table 3-2: Delivery contents, in symbols..................................................................................................8

Seiltechnik HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 4
1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in ac-
cordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your sup-
plier.
Please do not hesitate to call your supplier if you have any problems during
installation or in case of any other questions.
Following installation, complete assembly instructions, maintenance in-
structions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold weld-
ing may occur when the nuts are tightened. To prevent this, it is neces-
sary to spray the nuts and bolts with Teflon spray or another similar lubri-
cant.
2 We hereby confirm that this play equipment has been tested
and certified in accordance with the play equipment standard
EN 1176.

HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net Seiltechnik
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 5
Drawings / Views
All optical drawings are showing only the measurements/dimensions and
are no mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are
serving for the further development of our articles and are reasonable for
the customer.
Measurement tolerances
Because of the properties and characteristics of the components, minor
measurement tolerances compared to the indication on the sketches are
possible.
This concerns all shown measurements except the foundation meas-
urements resp. measurements below upper edge ground level/play area.
The Images (individual drawings) are not to scale !!

Seiltechnik HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 6
Datasheet: Sixt von Armin, Art. 4592-10
1. Space requirement: 2.0mØ and 5.80mØ including safety zone, height of fall
2.10 m
2. Required safety surface::
Surface material
Description mm Minimum
thickness of
layer
mm
Maximum
height of fall
mm
Topsoil grass <= 1000*
Chipped bark 20 – 80 grain size 400 <= 3000
Wood chippings 5 – 30 grain size 400 <= 3000
Sand 0.2 – 2 grain size 400 <= 3000
Gravel 2 – 8 grain size 400 <= 3000
Other ground
materials As recommended by manufacturer
3. Name and overall dimension of the largest component:
Steel post (2 pieces) length 5.0 m / ø 159 mm
4. Name and weight of the heaviest component:
Steel posts (1 piece), approx. 95 kg
5. Intended age group: 4 years and over
6. Please note that this equipment is set in concrete.
Concrete: C25/30
Required concrete: 1.7 m3
Foundations/area to be excavated:
1 x 1200mm long x 1200mm wide, total depth 1100mm including 100 mm
drainage layer.
1 x 2600mmØ x 600mm total depth including 100mm drainage layer.
Top edge of concrete 40 cm below ground level
Round off foundation edges (min.R = 100 mm)! Sizes of fundations are “4-5”
(natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor portion of
stone (portion < 30% with bigger diameter of 63 mm grain size).
Soil class 5 : ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size).
7. Assembly time, once foundations completed: 4 hours.
Required assistants: 2 persons.

HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net Seiltechnik
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 7
3 Delivery contents (parts list with part numbers)
3.1 In words
Pos. Quantity Element /
Description Size O.K. Miss ing
1 1 Steel post Ø 159 mm, 5 m long
2 1 Play component
3 1 Top plate cover
4 1 Top plate galvanized
100 1 Threaded bolt + 2 nuts +
2 washers M16 x 165 mm
101 8 Bolts + lock washers M12 x 25 VA
102 12 Anchor chains
103 2 Anti-pinch ring Ø 159 mm
104 8 Self cutting srews 6.3 x 45 mm
105 2 Loctite 0,02 Liter
106 4 Bolts + lock washers M12 galvanized
107 15 Ring nuts M12 galvanized
108 15 6mm Bow shackles
109 15 Rawlplug M12 x 115 mm
110 1 Nut caps f. M16

Seiltechnik HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net
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3.2 In symbols
Table 3-1: Delivery contents, in symbols
Pos. Quantity Symbol
1 1 5 m lang
2 1
3 1
4 1
100 1 M16 x 165 mm long
101 8
M12 x 25 f. M12
102 15
103 2

HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net Seiltechnik
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 9
104 8 6.3 x 45 mm
105 2
0,02 Liter
106 4
12 x30 f. M12
107 15
M12
108 15
109 15
M12 x 115 mm
110 1

Seiltechnik HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 10

HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net Seiltechnik
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 11
Screw locking device!
glue all screws, nuts and sleeves with loctite.
(not less than 5 drops !)
(except for lock nuts)

Seiltechnik HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 12
Erection instructions

HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net Seiltechnik
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 13

Seiltechnik HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 14

HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net Seiltechnik
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 15

Seiltechnik HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 16

HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net Seiltechnik
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 17

Seiltechnik HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 18

HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net Seiltechnik
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 19

Seiltechnik HUCK Seiltechnik GmbH • Dillerberg 3 • 35614 Asslar-Berghausen
[email protected]t • www.huck.net
E:\Huck\Montageanleitungen\Englisch\4592-10S-01-en-001.doc 20