Huck 4687-30 User manual

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Installation Instructions
Mini Pirate Tower
Art. 4687-30
(set in concrete)

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Revision history
Revision 0 – 2006-22-06
The first allowed version
Assembly instruction
Revision 3 – 2012-08-15 alle Netze fixieren FH
All rights rewerved
© Copyright 2006 Huck Seiltechnik GmbH

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Contents
AAssembly instruction “Mini” Pirate Tower Art. 4687-30 (to set into concrete)........................0
1Introduction Assembling.................................................................................................................0
2Datasheet “Mini” Pirate Tower, Art. 4687-30.................................................................................0
3Delivery contents (parts list with part numbers)..........................................................................0
4Erection instructions.......................................................................................................................0
5Post installation checks................................................................................................................25
BMaintenance instructions “Mini” Pirate tower Art. 4687-30 (to set into concrete)................25
6Introduction Maintenance .............................................................................................................25
7General maintenance information................................................................................................25
8Specific maintenance advice........................................................................................................25
9Maintenance timetable ..................................................................................................................25
10 Monthly maintenance...................................................................................................................25
11 Quarterly maintenance.................................................................................................................25
12 Annual maintenance.....................................................................................................................25
13 Maintenance printout ...................................................................................................................25
14 Hand over document....................................................................................................................25
List of Tables
Table 3-1: Delivery contents, in words.....................................................................................................0
Table 3-2: Delivery contents, in symbols .................................................................................................0

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Any spare parts that may be required can be obtained directly from your
supplier.
Please do not hesitate to call us on 01308 425100 if you have any problems
during installation or with any other questions.
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another similar
lubricant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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2 Datasheet “Mini” Pirate Tower, Art. 4687-30
1. Space requirement: ø 4.70 m and/or ø 7.70 m including safety zone,
height of fall 1.50 m
2. Required safety surface:
Surface material
Description mm Minimum
thickness of
layer
mm
Maximum
height of fall
mm
Topsoil grass <= 1000*
Chipped bark 20 – 80 grain size 300/400 <= 2000/3000
Wood chippings 5 – 30 grain size 300/400 <= 2000/3000
Sand 0.2 – 2 grain size 300/400 <= 2000/3000
Gravel 2 – 8 grain size 300/400 <= 2000/3000
Other ground
materials As recommended by manufacturer
3. Name and overall dimension of the largest component:
Steel post with 4 pipe sockets (1 item) length 4.70 m, ø 139.7 mm
(length including post footing)
4. Name and weight of the heaviest component:
1 steel post (1 peace) approx. 100 kg
5. Intended age group: 3 years and over
6. Attention! Equipment to be embedded in concrete
Concrete: C25/30
Required concrete: 1.20 m3
Foundations/area to be excavated:
1 x 1.00 m long x 1.00 m wide x 0.70 m high, total depth 1.10 m including 10 cm drainage
3 x 0.70 m long x 0.35 m wide x 0.30 m high, total depth 0.80 m including 10 cm drainage
2 x 0.40 m long x 0.35 m wide x 0.30 m high, total depth 0.80 m including 10 cm drainage
1 x 1.00 m long x 0.35 m wide x 0.30 m high, total depth 0.80 m including 10 cm drainage
Top edge of concrete 30 cm resp. 40 cm below ground level
7. Assembly time, once foundations complete: 2 - 3 hours.
Required assistance: 2 people.
8. Any spare parts which may be required can be obtained directly from
your supplier
9. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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3 Delivery contents (parts list with part numbers)
3.1 In words
Table 3-1: Delivery contents, in words
Pos. Quantity Element /
Description Size O.K. Missing
1 1 Steel pole with 6 pipe brackets
and angle profile support Ø 159 mm, L. 4.7 m
2 6 Tube
Ø 101.6 mm x 2.9
mm x 1500 mm
3 1 Play nets below
(pre-assembled)
4 1 Guy ropes with access rope
(pre-assembled) (pre-assembled)
5 1 Coated plywood disc Ø 1000 mm x 23 thick
6 1 Top plate Ø 335 mm x 12 thick
galvanised
7 6 Tube clamps with carriage bolt
and stop nut
40 Torx screw 4.5 x 25
100 12 Ring nut with threaded pole
(approx.250 mm) and
hexagonal nut (premounted)
M12 galvanised
101 4 Hexagonal screw M12 x 30 galvanised
102 10 Tooth washer for M12 galv.
103 6 Bolt with key M12 VA
104 6 Blue and yellow cap for M12
105 6 Washer Ø 13.0 galv. DIN 125
106 6 Stop nut M12 VA DIN 985
107 6 Allen screws M10 x 20 galvanised
108 1 Threaded rod M16 x 165 VA
109 1 Hexagonal nut M16 DIN 934 galv.
110 1 Pole cap, red Ø 350 mm x 140 high
111 1 Flat washer Ø 17.0 DIN 9021
galv.
112 1 Stop nut M16 VA DIN 985
113 1 Black cap for M16
114 6 Cap, Ø 140 mm, red
115 18 Self-boring fillister-head screw 3.5 x 20 galv.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Pos. Quantity Element /
Description Size O.K. Missing
116 2 Loctite
117 1 Threaded rod M12 x 200 galv.
118 2 Hexagonal nut M12 DIN 934 galv.
1 Assembly instructions
1 Company sticker
1 Drainage tube
(to be provided by customer) approx. Ø 250 x L. 700
10 1 Brush At customer’s
request
11 2 Tin of paint At customer’s
request

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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3.2 In symbols
Table 3-2: Delivery contents, in symbols
Pos. Quantity Symbol
1 1
Ø 159 mm, L. 4.7 m
2 6
Ø 101.6 mm x 2.9 mm x 1500 mm
3 1
4 1
5 1
Ø 1000 mm x 23 thick
6 1
Ø 335 mm x 12 thick galvanised

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Pos. Quantity Symbol
7 6
40
100 12
M12 galvanised
101 4
M12
102 4 for M12 galv
103 6
M12 VA
104 6
for M12
105 6
Ø 13.0 galv. DIN 125
106 6
M12 VA DIN 985
107 6
M10 x 20 galvanised
108 1
M16 x 165 VA

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Pos. Quantity Symbol
109 1
M16 DIN 934 galv.
110 1
Ø 350 mm x 140 high
111 1
Ø 17.0 DIN 9021 galv
112 1
M16 VA DIN 985
113 1
for M16
114 6
115 18
3.5 x 20 galv.
116 2 Loctite
117 1
M12 x 200 galv.
118 2 M12 DIN 934 galv.

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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4 Erection instructions

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected]t • www.huck.net
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