Huck Super-Tampen-Swinger-Mini User manual

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
1
AAssembly Instructions
Super-Tampen-Swinger-Mini Art. No. 4585 PS
Operator: _________________________________________________________
Location: _________________________________________________________

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
2
Revisionshistorie
Revision 0 –2019-04-29
Erste freigegebene Version
Montageanleitung PR
Revision 01 PM
Aufstellansichten geändert –auf 1000 mm einbautiefe geändert
Alle Rechte vorbehalten
© Copyright 2008 Huck Seiltechnik GmbH

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
3
Contents
AAssembly Instructions Super-Tampen-Swinger-Mini, Art. No. 4585S......................1
1Introduction Assembling..............................................................................................4
2Datasheet Super-Tampen-Swinger-Mini, Art.-No.4585S...........................................6
3Delivery contents (parts list with part numbers) ........................................................8
4Erection instructions..................................................................................................11
5Post installation checks .............................................................................................16
BMaintenance instructions Super-Tampen-Swinger-Mini, Art.-No. 4585S..............17
6Introduction Maintenance...........................................................................................19
7General maintenance information .............................................................................20
8Maintenance timetable................................................................................................22
Regular maintenance..................................................................................................23
9Monthly maintenance .................................................................................................24
10 Quarterly maintenance...............................................................................................24
11 Half yearly maintenance.............................................................................................25
12 Annual maintenance...................................................................................................25
13 Maintenance printout..................................................................................................27
14 Hand over document ..................................................................................................29
List of Tables
Tabelle 3-1: Delivery contents, in words.................................................................................8
Tabelle 3-2: Delivery contents, in symbols.............................................................................9

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
4
1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your
supplier or from Fa. Huck Seiltechnik GmbH
Adress: Huck Seiltechnik GmbH
Dillerberg 3
D-35614 Aßlar/Berghausen
Tel. [phone]
Fax [phone]
Please do not hesitate to call your supplier if you have any problems during in-
stallation or with any other questions. You can reach us at the following Tel.
[phone].
Following installation, complete assembly instructions, maintenance in-
structions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another simi-
lar lubricant.

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
5
Drawings / Views
All optical drawings are showing only the measurements/dimensions and are
no mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are serv-
ing for the further development of our articles and are reasonable for the cus-
tomer.
Measurement tolerances
Because of the properties and characteristics of the components, minor meas-
urement tolerances compared to the indication on the sketches are possible.
This concerns all shown measurements except the foundation
measurements resp. measurements below upper edge ground level/play
area.

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
6
2 Datasheet: Super-Tampen-Swinger-Mini Art.-No.4585S
1. Space requirement: 3750 mm x 2200 mm
safety zone:: 7900 mm x 3200 mm
Height of equipment: 2800 mm
Height of Fall: 1500 mm
Fall protection area: 24,90 m²
2. Required safety surface:
3. Name and size of the largest part of the device:
Douglas Fur post Pos. 01 / Ø102 mm –3700 mm lang
4. Name and weight of the heaviest part of the equipment:
Douglas Fur post Pos. 01 / ~ 38 kg
5. Intended age group: from 4 years
6. Attention! Device for setting in concrete:
Foundation
Concrete: C25/30
Concrete requirements: 2,40 m³
Foundation size: 1000 x 1000 x 600 mm
Quantity: 4x
Concrete upper edge: 400 mm below upper edge (O.K.) of play level
Excavation size:
1x 700 mm x 500 mm x 750 mm (inclusive 100 mm drainage layer)
Surface material
Description / mm
Minimum thickness
of layer / mm
Maximum height of
fall / mm
Lawn / topsoil
-
-
≤ 1000*
Bark mulch
20 –80 Particle size
300
≤ 2000
400
≤ 3000
Wood chips
5 –30 Particle size
300
≤ 2000
400
≤ 3000
Sand
0,25 –2 Grain size
300
≤ 2000
400
≤ 3000
Gravel
0,25 –8 Grain size
300
≤ 2000
400
≤ 3000
Other floor materi-
als
As per HIC audited
Critical drop height
as tested
Sand and gravel must be well rounded to remove most of the silty or clayey particles. Washed sand or gravel is considered to be
alluvial and free from silty or clayey particles. With gravel this is generally described as "pearl gravel". Degree of non-uniformity
D60/D10 < 3.0. The grain size can be determined by using a sieve method.

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
7
7.
Round off foundation edges (min.R = 100 mm)! Sizes of fundations are de-
signed for soils class“4-5” (natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor portion
of stone (portion < 30% with bigger diameter of 63 mm grain size)
Soil class 5: ground with soil class 3 and 4 with big portion of stones (por-
tion > 30% with bigger diameter of 63 mm grain size)
In case of sandy and soft soils, the surface measure of foundations have to
be enlarged for about 50%!
8. assembly time approx. 45 minutes after concreting of the steel posts.
Needed persons: 2
9. Possibly required spare parts can be obtained directly from your supplier or from
the company Huck Seiltechnik GmbH
Adress: Huck Seiltechnik GmbH
Dillerberg 3
D-35614 Aßlar/Berghausen
Tel. [phone]
Fax.[phone]
10. We hereby confirm that this play equipment has been tested
and certified in accordance with the play equipment standard EN 1176-1.

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
8
3 Delivery contents (parts list with part numbers)
3.1. In words
Table 3-1: Delivery contents, in words
Pos.
Quantity
Element /
Description
Size
O.K.
Missing
01
4
Douglas Fur post
Ø 180 mm -
3700 mm length
02
4
cover cap
Ø180 mm
03
4
universal joint
M18 x 220 mm
04
1
Play equipment
/
05
12
Self-tapping screw
5,5 x 25 mm
06
1
Loctite (Securing screws)
3 ml
07
4
Pavement slab
(on site customer)
300 x 300 mm

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
9
3.2. In symbols
Table 3-2: Delivery contents, in symbols
Pos.
Quantity
Symbol
01
4
Ø180 mm - 3700 mm lang
02
4
Ø180 mm
03
4
M18x 220 mm
04
1
05
12
5,5 x 25 mm
06
1
3 ml
07
4
300 x 300 mm
(on site customer)

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
10
4 Abbreviations
AB
After legal setting time for concrete C25/30
ASN
Look out! During assembly, care must be taken to ensure that
the shackles are not overtightened when tightened. Shackles
must still remain freely movable! Do not forget Loctite (at least
5 drops)!
D
Concrete C25/30 (for foundation)
F
Fall protection 300 mm
G
Drainaige layer 100 mm
O.K
Upper edge play level
PS
Space requirement incl. safety area
Slb!
The shackles must be smooth-running and movable!
Concrete upper edges rounded! Foundation dimensions apply
to standard soil classes 4-5 (grown soil).
Soil class 4: Light to medium plasticity, interlocked, with low
stone content (proportion < 30 % over a diameter of 63 mm
grain size)
Soil class 5: Soils of soil class 3 and 4 with a high stone con-
tent
(proportion > 30 % over a diameter of 63 mm grain size)
For safety in sandy, soft soils the foundations
At least 50 % of the surface must have a larger foundation.
Translated with www.DeepL.com/Translator (free version)

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
11
5 Erection instructions

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
12

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
13

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
14
Screw locking device!
glue all screws, nuts and sleeves with loctite.
(not less than 5 drops !)
(except for lock nut)

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
15

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
16
6 Post installation checks
If the equipment has not been installed safely, you must ensure that
the public is prevented from using it.
6.1 Marking filler depth
Labelling the posts to show the depth of material provided as fall protection
(i.e. loose filler).
6.2 The equipment has not been installed safely in the following cases:
•Safe equipment installation is not complete.
•The protective surface has not been installed yet.
•Appropriate maintenance work cannot guarantee operational safety.
6.3 Removal of all assembly aids
Please make sure that all assembly aids have been removed from the playing
area. The equipment must not be approved for use until this check has been
made.
6.4 Information about inspection of the equipment before it is used for the
first time
There are no special inspection requirements to be met before the equipment
is used for the first time.
6.5 Retighten bolts
After one week of play, please retighten all bolts again. Later upon respective
maintenance.
.

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
17
BMaintenance instructions
Super-Tampen-Swinger-Mini, Art.-No. 4585S

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
18
Revision history
Revision 0 –2019-04-29
Erste freigegebene Version
Montageanleitung PR
Revision 01 PM
Aufstellansichten geändert –auf 1000 mm einbautiefe geändert
Alle Rechte vorbehalten
© Copyright 2008 Huck Seiltechnik GmbH

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
19
7 Introduction Maintenance
7.1 General informations
This equipment should be installed, inspected, maintained and operated in
accordance with EN 1176-7 guidelines.
Please note: Providing any necessary repairs are carried out, a piece of
play equipment that is inspected regularly cannot become so damaged
that it is dangerous.
Any spare parts which may be required can be obtained directly from your
supplier or from Fa. Huck Seiltechnik GmbH
Adress: Huck Seiltechnik GmbH
Dillerberg 3
D-35614 Aßlar/Berghausen
Tel. [phone]
Fax [phone]
This equipment should only be assembled, maintained and repaired by
persons with the necessary expertise.
A copy of the inspection record should be given to the operator,
who must confirm receipt.
This maintenance instruction is based on the standard
“EN 1176-1:2017”.

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
\\CAD1\Standard\4585\Montageanleitung\Super_Tampen_Swinger_Mini_4585_PS_B_L_1_GBR.doc
20
8 General maintenance information
8.1 Maintenance intervals
Maintenance intervals are based on average use. Please note that more fre-
quent inspections and/or maintenance are required if the play equipment is
subject to intensive use.
8.2 Inspection frequency
The frequency of inspections must be based on actual use. Factors that affect
frequency include vandalism, location (e.g. coastal proximity), air pollution and
the age of the equipment.
8.3 Maintenance products and procedures
All nuts and bolts are hot-dip galvanised or stainless steel. One of the charac-
teristics of stainless steel is that uncontrolled cold welding may occur when the
nuts are tightened. To prevent this, it is necessary to spray the nuts and bolts
with Teflon spray or another similar lubricant.
8.4 Spare parts
All spare parts must conform to the manufacturer’s specifications.
8.5 Identifying spare parts
All spare parts are listed in the parts list. The parts list follows the installation
requirements.
8.6 Special instructions for the disposal of individual equipment components
No special instructions are necessary for the disposal of individual equipment
components.
8.7 Special measures during the break-in period
No later than 2 weeks after assembly, all screwed connections should be
checked and tightened if necessary.
8.8 Drain openings
All drain holes must be kept clear.
8.9 Maintenance of protective surfaces
Surfaces providing fall protection must also be maintained regularly. It is par-
ticularly important to maintain the correct level of loose surface material and
add more if necessary.