Huck Black Forest User manual

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
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AAssembly Instructions
Birds Nest Tower “Black Forest”
Art. 4652-23

Huck Seiltechnik GmbH • 35614 Aßlar/Berghausen • Germany
[email protected] • www.huck.net
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Revision history
Revision 0 –2015-03-04
The first released version
Assembly instruction JF
Revision 07 Sechskantschraube M16 x 400 mm hinzu FH
All rights reserved
© Copyright 2015 Huck Seiltechnik GmbH

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Contents
AAssembly Instructions Birds Nest Tower “Black Forest” Art. 4652-23 ...................................1
1Introduction Assembling ...............................................................................................................4
2Datasheet Pirate tower, article 4687-20........................................................................................5
3Delivery contents (parts list with part numbers).........................................................................7
4Erection instructions....................................................................................................................17
BMaintenance Instructions Birds Nest Tower “Black Forest” Art. 4652-23 ............................49
5Introduction Maintenance............................................................................................................51
6General maintenance information ..............................................................................................52
7Specific maintenance advice ......................................................................................................53
8Maintenance timetable .................................................................................................................54
9Regular maintenance ...................................................................................................................55
10 Monthly maintenance...................................................................................................................56
11 Quarterly maintenance.................................................................................................................56
12 Half yearly maintenance ..............................................................................................................56
13 Annual maintenance ....................................................................................................................57
14 Maintenance printout ...................................................................................................................59
15 Hand over document....................................................................................................................61
List of Tables
Table 3-1: Delivery contents, in words ..................................................................................................... 7
Table 3-2: Delivery contents, in symbols ...............................................................................................10

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1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your supplier.
Please do not hesitate to call your supplier if you have any problems during
installation or with any other questions.
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another similar
lubricant.
We hereby confirm that this play equipment has been tested and certified
in accordance with the play equipment standard EN 1176.

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2 Datasheet Pirate tower, article 4687-20
1. Used Zone: 12,10 m x 15,05 m
Device height: 6,65 m
Fall height: 3,00 m
2. Required safety surface:
Surface material
Description
mm
Minimum
thickness of
layer
mm
Maximum
height of fall
mm
Topsoil grass
<= 1000d
Chipped bark
20 –80 grain size
300
400
<= 2000
<= 3000
Wood chippings
5 –30 grain size
300
400
<= 2000
<= 3000
Sandc
0.2 –2 grain size
300
400
<= 2000
<= 3000
Gravelc
2 –8 grain size
300
400
<= 2000
<= 3000
Other ground
materials
As recommended by
manufacturer
Critical fall
height as
checked
aAppropriate ground material, prepared for use at playgrounds
bIn case of loose fill material, 100mm have to be added onto the minimum layer thickness to compensate
the falling away effect (see 4.2.8.5.1).
c Without silty or clayey proportions. Grain size can be determined by a sieve test according to EN 933-1.
dSee note 1 in 4.2.8.5.2.
3. Name and overall dimension of the largest component:
8 Wood Posts, length 7.00 m, ø 180 mm
4. Name and weight of the heaviest component:
2 Freight Pallets, approx. 2160 kg
5. Intended age group: 6 years and over
6. Please note that this equipment is set in concrete.
Concrete: C25/30
Required concrete: 5.85 m3
Foundations/area to be excavated:
Top edge of concrete 40 cm below ground level

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1) 2x 1750 x 1270 x 400 mm
overall depth: 900 mm inkl. 100 mm drainage
2) 2x 1140 x 1140 x 400 mm
overall depth: 900 mm inkl. 100 mm drainage
3) 4x 900 x 900 x 400 mm
overall depth: 900 mm inkl. 100 mm drainage
4) 2x 1100 x 400 x 400 mm
overall depth: 900 mm inkl. 100 mm drainage
5) 6x 780 x 400 x 400 mm
overall depth: 900 mm inkl. 100 mm drainage
6) 2x Exavation depth: 600 x 300 x 400 mm
overall depth: 500 mm inkl. 100 mm drainage
7) 4x 500 x 500 x 400 mm
overall depth: 900 mm inkl. 100 mm drainage
8) 2x 600 x 400 x 400 mm
overall depth: 900 mm inkl. 100 mm drainage
Round off foundation edges (min.R = 100 mm)! Sizes of fundations are
designed for soils class“4-5” (natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor portion
of stone (portion < 30% with bigger diameter of 63 mm grain size)
Soil class 5: ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size)
In case of sandy and soft soils, the surface measure of foundations have to
be enlarged for about 50%!
(Top edge of concrete 40 cm below play level)
7. Assembly time, once foundations complete: approx. 8 hours.
Required assistance: 3-5 people.
8. Any spare parts which may be required can be obtained directly from
your supplier
9. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

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3 Delivery contents (parts list with part numbers)
3.1 In words
Table 3-1: Delivery contents, in words
Pos.
Quantity
Element /
Description
Size
O.K.
Missing
1
2
Head plate
0,93x0,93x0,34 cm
2
8
Wood beam
Ø 18 cm, 7,00 m
3
8
Wood beam
Ø 18 cm, 5,00 m
4
4
Wood beam
Ø 18 cm, 2,00 m
5
2
Wood beam for Pos.14
Ø 18 cm, 4,00 m
6
2
Tunnel crossbeam short
120 x 100 x 700 mm
6a
2
Tunnel crossbeam long
120 x 100 x 1300 mm
7
4
Aluminium chequer plate
(A and B)
680 x 1850 mm
8.1
4
Angle plate (pre-assembled
on Pos. 07 / A and B)
1350 x 100 mm
8.2
4
Angle plate
(A and B)
650 x 100 mm
9
2
Climbing Chimney
4800 mm length
10
2
Birds nest with ladder and
ropes and climbing net
12
1
Ring tunnel
13
2
Barg rope bridge
14
2
Slide
Assembley
height 1750 mm
15
2
Ladder for slide
16
6
Steel caging
1500 x 1240 mm
17
1
Horizontal net tunnel
100
8
Countersunk eyebolt +
acorn nut
M12 x 35 mm + M12
101
40
Countersunk
M10 x 27 mm
102
8
Washers
Ø 12 mm
103
100
Clamps for Pos. 16
15/19 mm
104
200
ASSY 3.0 screws for Pos.16
5,0 x 50/32 mm
106
28
Nyloc nuts
M12
107
28
Washers
Ø 13 mm
107a
28
Black nut caps
M12

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Pos.
Quantity
Element /
Description
Size
O.K.
Missing
108
84
Wood screws for Pos.117
and 118
5 x 30 mm
110
16
Carriage bolt galvanized
M12 x 230 mm
111
80
Washer (for Pos.17)
Ø 13 mm
112
80
Nyloc nuts (for Pos.17)
M12
113
80
Nut caps (for Pos.17)
for M12
114
8
Oval-head screw V2A (to
connect the slide)
M12 x 80 mm
115
4
Threaded sleeve (to connect
the slide
M12 x 70 mm
117
28
Post cap
Ø180mm
Wood structure
connection parts
119
32
Wood screws (to connect
Pos. 01)
M10 x 60 mm
120
32
Washer
Ø 11 mm
121
24
Hexagon bolt (Pos. 2/3/4)
M16 x 380 mm
121a
4
Ring wedge anchor
Ø 63,95 mm
121b
4
Hexagon bolt
M16 x 400 mm
122
36
Nyloc nut (Pos. 2/3/4)
M16
123
64
Washer (Pos. 2/3/4)
Ø17mm
124
36
Black nut cap
M16
125
2
Crest cover
Ø 600mm
126
2
Flag + 3x nut + 3x washer +
nyloc nut + nut cap +
threaded bolt
M16 x 630 mm
M16
128
36
Anker chain with bow
shackle
500 mm length + M8
129
2
Ringnut + tooth washer +
hexagon bolt galvanized / for
raising wooden structure
M16 x 30 mm
130
36
Ground pegs + bow shackle
300 mm length + M10
132
3
loctite
133
8
Post shoes
(carriage bolts, washers, end
covers 16x)
1250 mm long
200
20
Wooden planks for structure
installation
40mm x 60mm x
5000mm
201
4
Hexagon screw M12 x 60

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Pos.
Quantity
Element /
Description
Size
O.K.
Missing
mm (provided by customer)
202
4
Dübel Ø 12 mm (bauseits
vom Kunden)

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3.2 In symbols
Table 3-2: Delivery contents, in symbols
Pos.
Quantity
Symbol
1
2
2
8
3
8
4
4
5
2
6
2
6a
2
7
4

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8
4
9
2
10
2
12
1

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13
2
14
2
15
2
16
6
17
1

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100
8
for Pos. 09
101
40
for Pos. 09
102
8
for Pos. 09
103
100
for Pos. 16
104
200
for Pos. 16
106
28
107
28
108
84
110
20
111
80
VO Pos. 06
112
80
VO Pos. 06
113
80
VO Pos. 06
114
8

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115
4
117
28
Wood structure connection parts
119
32
for Pos. 01
120
32
for Pos. 01
121
28
for Pos. 2/3/4
121a
4
for Pos. 2/3
121b
4
122
36
for Pos. 2/3/4
123
64
for Pos. 2/3/4
124
36
for Pos. 2/3/4
125
2

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126
2

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128
36
129
2
130
36
132
3
133
8
200
20
Wood planks provided by customer
201
4
Hexagon screw M12 x 60 mm (provided by customer)
202
4
Dowel Ø 12 mm (on site by the customer)

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4 Erection instructions
4.1 Used Zone

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4.2 Foundation positions

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4.3 Foundations sizes

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4.4 Foundation depth