HUSABERG FE 250 USA 2014 User manual

OWNER'S MANUAL
FE 250 EU
FE 250 AUS
FE 250 USA
2014
Art. no. 3802038en

DEAR HUSABERG CUSTOMER 1
DEAR HUSABERG CUST OMER
Congratulations on your decision to purchase a HUSABERG motorcycle. You are now the owner of a state-of-the-art sports motorcycle
that will give you enormous pleasure if you service and maintain it accordingly.
We wish you a lot of enjoyment in riding this vehicle.
Please enter the serial number of your vehicle below.
Chassis number ( p. 12) Stamp of dealer
Engine number ( p. 12)
Key number (FE 250 EU, FE 250 AUS) ( p. 12)
The Owner's Manual contained the latest information for this model series at the time of going to print. Slight deviations resulting
from continuing development and design of the motorcycles can, however, not be completely excluded.
All specifications are non-binding. HUSABERG, a division of KTM Sportmotorcycle AG (referred to as HUSABERG from here on in),
specifically reserves the right to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equip-
ment, etc., without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop production of a
particular model without prior notice. HUSABERG accepts no liability for delivery options, deviations from illustrations and descrip-
tions, as well as misprints and other errors. The models portrayed partly contain special equipment that does not belong to the regular
scope of supply.
© 2013 KTM-Sportmotorcycle AG / Division HUSABERG, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright
owner.
ISO 9001(12 100 6061)
Within the meaning of the international quality management standard ISO 9001, HUSABERG uses quality assurance
processes that lead to the maximum possible quality of the products.
Issued by: TÜV Management Service
KTM-Sportmotorcycle AG / Division HUSABERG
5230 Mattighofen, Austria

TABLE OF CONTENTS 2
TABLE OF CONTENTS
1 MEANS OF REPRESENTATION ..................................... 5
1.1 Symbols used ................................................... 5
1.2 Formats used.................................................... 5
2 SAFETY ADVICE........................................................... 6
2.1 Use definition - intended use ............................. 6
2.2 Safety advice.................................................... 6
2.3 Degrees of risk and symbols ............................... 6
2.4 Tampering warning............................................ 6
2.5 Safe operation .................................................. 7
2.6 Protective clothing ............................................ 7
2.7 Work rules........................................................ 7
2.8 Environment..................................................... 7
2.9 Owner's Manual ................................................ 8
3 IMPORTANT NOTES..................................................... 9
3.1 Manufacturer and implied warranty..................... 9
3.2 Operating and auxiliary substances ..................... 9
3.3 Spare parts, accessories .................................... 9
3.4 Service ............................................................ 9
3.5 Figures ............................................................ 9
3.6 Customer service............................................... 9
4 VIEW OF VEHICLE ..................................................... 10
4.1 View of vehicle, front left (example) .................. 10
4.2 View of vehicle, rear right (example) ................. 11
5 SERIAL NUMBERS .................................................... 12
5.1 Chassis number .............................................. 12
5.2 Type label (FE 250 EU, FE 250 AUS)............... 12
5.3 Key number (FE 250 EU, FE 250 AUS) ............ 12
5.4 Engine number ............................................... 12
5.5 Fork part number ............................................ 12
5.6 Shock absorber part number ............................ 13
6 CONTROLS................................................................ 14
6.1 Clutch lever.................................................... 14
6.2 Hand brake lever............................................. 14
6.3 Throttle grip ................................................... 14
6.4 Kill switch (FE 250 EU, FE 250 AUS) .............. 14
6.5 Kill switch (FE 250 USA) ................................ 14
6.6 Horn button (FE 250 EU, FE 250 AUS) ............ 15
6.7 Light switch (FE 250 EU, FE 250 AUS)............ 15
6.8 Light switch (FE 250 USA) .............................. 15
6.9 Turn signal switch (FE 250 EU, FE 250 AUS) ... 15
6.10 Emergency OFF switch (FE 250 AUS)............... 15
6.11 Electric starter button (FE 250 EU,
FE 250 USA).................................................. 16
6.12 Electric starter button (FE 250 AUS) ................ 16
6.13 Overview of indicator lamps (FE 250 EU,
FE 250 AUS).................................................. 16
6.14 Overview of indicator lamps (FE 250 USA) ........ 16
6.15 Opening filler cap ........................................... 16
6.16 Closing filler cap............................................. 17
6.17 Idle speed adjusting screw............................... 17
6.18 Shift lever ...................................................... 18
6.19 Foot brake lever .............................................. 18
6.20 Side stand...................................................... 18
6.21 Steering lock (FE 250 EU, FE 250 AUS)........... 19
6.22 Locking the steering (FE 250 EU,
FE 250 AUS).................................................. 19
6.23 Unlocking the steering (FE 250 EU,
FE 250 AUS).................................................. 19
7 SPEEDOMETER ......................................................... 20
7.1 Overview ........................................................ 20
7.2 Activation....................................................... 20
7.3 Message on the speedometer ........................... 20
7.4 Setting the speedometer.................................. 20
7.5 Setting kilometers or miles............................... 21
7.6 Setting the clock............................................. 22
7.7 Setting the service display ............................... 22
7.8 Speed, time, and DST distance 1 ..................... 23
7.9 Speed, time, and DST2 distance 2 ................... 23
7.10 AVG average speed, ART operating hours, and
ODO total distance covered .............................. 23
8 PREPARING FOR USE................................................ 24
8.1 Advice on first use .......................................... 24
8.2 Running-in the engine..................................... 25
8.3 Preparing the vehicle for difficult riding
conditions ...................................................... 25
8.4 Preparing for rides on dry sand......................... 26
8.5 Preparing for rides on wet sand ........................ 26
8.6 Preparing for rides on wet and muddy
surfaces ......................................................... 27
8.7 Preparing for rides at high temperature and
slow speed ..................................................... 27
8.8 Preparing for rides at low temperature or in
snow.............................................................. 27
9 RIDING INSTRUCTIONS............................................. 28
9.1 Checks and maintenance work when preparing
for use ........................................................... 28
9.2 Starting.......................................................... 28
9.3 Starting off..................................................... 29
9.4 Shifting, riding ............................................... 29
9.5 Braking.......................................................... 29
9.6 Stopping, parking............................................ 30
9.7 Transport ....................................................... 30
9.8 Refueling ....................................................... 31
10 SERVICE SCHEDULE ................................................. 32
10.1 Service schedule............................................. 32
10.2 Service work (as additional order) ..................... 33
11 TUNING THE CHASSIS .............................................. 34
11.1 Checking the basic chassis setting with the
rider's weight.................................................. 34
11.2 Compression damping of shock absorber ........... 34
11.3 Adjusting the low-speed compression damping
of the shock absorber ...................................... 34
11.4 Adjusting the high-speed compression
damping of the shock absorber......................... 35
11.5 Adjusting the rebound damping of the shock
absorber......................................................... 35
11.6 Measuring rear wheel sag unloaded................... 36
11.7 Checking the static sag of the shock absorber.... 36
11.8 Checking the riding sag of the shock absorber.... 36
11.9 Adjusting the spring preload of the shock
absorber x.................................................... 37
11.10 Adjusting the riding sag x.............................. 37
11.11 Checking basic setting of fork .......................... 38
11.12 Adjusting the compression damping of the
fork ............................................................... 38
11.13 Adjusting the rebound damping of the fork ........ 38
11.14 Handlebar position.......................................... 39
11.15 Adjusting the handlebar position x................. 39
12 SERVICE WORK ON THE CHASSIS.............................. 41
12.1 Raising the motorcycle with a lift stand............. 41
12.2 Removing the motorcycle from the lift stand...... 41
12.3 Bleeding fork legs ........................................... 41
12.4 Cleaning the dust boots of the fork legs............. 41
12.5 Loosening the fork protector............................. 42
12.6 Positioning the fork protection.......................... 42

TABLE OF CONTENTS 3
12.7 Removing the fork legs .................................... 42
12.8 Installing the fork legs x................................ 43
12.9 Removing the fork protector x........................ 43
12.10 Installing the fork protector x......................... 44
12.11 Removing the lower triple clamp x.................. 44
12.12 Installing the lower triple clamp x.................. 45
12.13 Adjusting the play of the steering head
bearing x..................................................... 46
12.14 Lubricating the steering head bearing x.......... 47
12.15 Removing the front fender ............................... 47
12.16 Installing the front fender ................................ 47
12.17 Removing the shock absorber x...................... 48
12.18 Installing the shock absorber x....................... 48
12.19 Removing the seat .......................................... 48
12.20 Mounting the seat........................................... 48
12.21 Removing the air filter box lid .......................... 49
12.22 Installing the air filter box lid ........................... 49
12.23 Removing the air filter x................................ 49
12.24 Installing the air filter x................................. 49
12.25 Cleaning the air filter and air filter box x......... 50
12.26 Sealing the air filter box x.............................. 50
12.27 Removing the main silencer ............................. 51
12.28 Installing the main silencer.............................. 51
12.29 Changing the glass fiber yarn filling of the
main silencer x............................................. 51
12.30 Removing the right side cover .......................... 52
12.31 Installing the right side cover ........................... 53
12.32 Removing the fuel tank x............................... 53
12.33 Installing the fuel tank x................................ 54
12.34 Checking for chain dirt accumulation................ 55
12.35 Cleaning the chain .......................................... 55
12.36 Checking the chain tension .............................. 56
12.37 Adjusting the chain tension.............................. 56
12.38 Checking the chain, rear sprocket, engine
sprocket and chain guide................................. 57
12.39 Checking the frame x.................................... 59
12.40 Checking the swingarm x............................... 59
12.41 Checking the routing of the throttle cable.......... 59
12.42 Checking the rubber grip ................................. 60
12.43 Additionally securing the rubber grip................. 60
12.44 Adjusting the basic position of the clutch
lever .............................................................. 60
12.45 Checking/rectifying the fluid level of the
hydraulic clutch.............................................. 60
12.46 Changing the hydraulic clutch fluid x.............. 61
12.47 Removing the engine guard.............................. 61
12.48 Installing the engine guard .............................. 61
13 BRAKE SYSTEM ........................................................ 62
13.1 Checking free travel of hand brake lever ............ 62
13.2 Adjusting free travel of hand brake lever
(FE 250 EU, FE 250 AUS) .............................. 62
13.3 Adjusting the basic position of the hand brake
lever (FE 250 USA)......................................... 62
13.4 Checking the brake discs ................................. 63
13.5 Checking the front brake fluid level .................. 63
13.6 Adding front brake fluid x.............................. 63
13.7 Checking the front brake linings ....................... 64
13.8 Changing the front brake linings x.................. 65
13.9 Checking the free travel of foot brake lever ........ 66
13.10 Adjusting the basic position of the foot brake
lever x......................................................... 66
13.11 Checking the rear brake fluid level.................... 67
13.12 Adding rear brake fluid x............................... 67
13.13 Checking the rear brake linings ........................ 68
13.14 Changing the rear brake linings x................... 69
14 WHEELS, TIRES ........................................................ 71
14.1 Removing the front wheel x........................... 71
14.2 Installing the front wheel x............................ 71
14.3 Removing the rear wheel x............................. 72
14.4 Installing the rear wheel x.............................. 72
14.5 Checking the tire condition .............................. 73
14.6 Checking the tire air pressure........................... 74
14.7 Checking spoke tension ................................... 74
15 ELECTRICAL SYSTEM ................................................ 76
15.1 Removing the battery x.................................. 76
15.2 Installing the battery x.................................. 76
15.3 Charging the battery x................................... 77
15.4 Changing the main fuse................................... 78
15.5 Changing the fuses of individual power
consumers...................................................... 78
15.6 Removing the headlight mask with the
headlight........................................................ 79
15.7 Installing the headlight mask with the
headlight........................................................ 79
15.8 Changing the headlight bulb ............................ 80
15.9 Changing the turn signal bulb (FE 250 EU,
FE 250 AUS).................................................. 80
15.10 Checking the headlight setting ......................... 81
15.11 Adjusting the headlight range........................... 81
15.12 Changing the speedometer battery.................... 82
16 COOLING SYSTEM ..................................................... 83
16.1 Cooling system ............................................... 83
16.2 Checking the antifreeze and coolant level.......... 83
16.3 Checking the coolant level ............................... 84
16.4 Draining the coolant x................................... 84
16.5 Refilling coolant x......................................... 85
17 TUNING THE ENGINE................................................ 86
17.1 Checking the play in the throttle cable .............. 86
17.2 Adjusting the play in the throttle cable x......... 86
17.3 Adjusting the idle speed x............................. 87
17.4 Checking the basic position of the shift lever ..... 87
17.5 Adjusting the basic position of the shift
lever x......................................................... 87
18 SERVICE WORK ON THE ENGINE ............................... 88
18.1 Changing the fuel screen x............................ 88
18.2 Checking the engine oil level............................ 88
18.3 Changing the engine oil and oil filter, cleaning
the oil screen x............................................. 89
18.4 Adding engine oil............................................ 91
19 CLEANING, CARE ...................................................... 92
19.1 Cleaning the motorcycle .................................. 92
19.2 Checks and maintenance steps for winter
operation........................................................ 93
20 STORAGE.................................................................. 94
20.1 Storage .......................................................... 94
20.2 Preparing for use after storage.......................... 94
21 TROUBLESHOOTING ................................................. 95
22 BLINK CODE ............................................................. 97
23 TECHNICAL DATA...................................................... 99
23.1 Engine ........................................................... 99
23.2 Engine tightening torques ................................ 99
23.3 Capacities .................................................... 101
23.3.1 Engine oil ................................................ 101
23.3.2 Coolant .................................................... 101

TABLE OF CONTENTS 4
23.3.3 Fuel ........................................................ 101
23.4 Chassis ........................................................ 101
23.5 Electrical system........................................... 102
23.6 Tires............................................................ 102
23.7 Fork............................................................. 102
23.8 Shock absorber............................................. 103
23.9 Chassis tightening torques ............................. 103
24 SUBSTANCES ......................................................... 105
25 AUXILIARY SUBSTANCES ........................................ 107
26 STANDARDS ........................................................... 109
INDEX ............................................................................ 110

1 MEANS OF REPRESENTATION 5
1.1 Symbols used
The meaning of specific symbols is described below.
Identifies an expected reaction (e.g. of a work step or a function).
Identifies an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding. In the interest of
your own safety, have these jobs performed by an authorized HUSABERG workshop. There, your motorcycle will
be optimally cared for by specially trained experts using the specialist tools required.
Identifies a page reference (more information is provided on the specified page).
1.2 Formats used
The typographical formats used in this document are explained below.
Specific name Identifies a proprietary name.
Name®Identifies a protected name.
Brand™ Identifies a brand available on the open market.

2 SAFETY ADVICE 6
2.1 Use definition - intended use
(FE 250 EU, FE 250 AUS)
HUSABERG sport motorcycles are designed and built to withstand the normal stresses and strains of competitive use. The motor-
cycles comply with currently valid regulations and categories of the top international motorsport organizations.
Info
The vehicle should only be used by trained persons. The motorcycle is authorized for public road traffic in the homologous
(reduced) version only.
In the derestricted version, the motorcycle must be used only on closed off properties remote from public road traffic.
This motorcycle is designed for use in offroad endurance competition and not primarily for use in motocross.
(FE 250 USA)
HUSABERG sport motorcycles are designed and built to withstand the normal stresses and strains of competitive use. The motor-
cycles comply with currently valid regulations and categories of the top international motorsport organizations.
Info
The motorcycle may only be used in closed off areas remote from public road traffic.
This motorcycle is designed for use in offroad endurance competition and not primarily for use in motocross.
2.2 Safety advice
A number of safety instructions need to be followed to operate the vehicle safely. Therefore, read this manual carefully. The safety
instructions are highlighted in the text and are referred to at the relevant passages.
Info
The vehicle has various information and warning labels at prominent locations. Do not remove information/warning labels. If
they are missing, you or others may not recognize dangers and may therefore be injured.
2.3 Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures
are not taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.
Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.
Warning
Identifies a danger that will lead to environmental damage if the appropriate measures are not taken.
2.4 Tampering warning
Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing thereof:
1 The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device
or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate
purchaser or while it is in use, or
2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
Among those acts presumed to constitute tampering are the acts listed below:

2 SAFETY ADVICE 7
1 Removal or puncturing of the main silencer, baffles, header pipes or any other components which conduct exhaust gases.
2 Removal or puncturing of parts of the intake system.
3 Lack of proper maintenance.
4 Replacing moving part of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manu-
facturer.
2.5 Safe operation
Danger
Danger of accidents Danger arising from the rider's judgement being impaired.
–Do not operate the vehicle while under the influence of alcohol, drugs and certain medications or physically or mentally
impaired.
Danger
Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and/or death.
–When running the engine, always make sure there is sufficient ventilation, and do not start or run the engine in an enclosed
space without an effective exhaust extraction system.
Warning
Danger of burns Some vehicle components become very hot when the vehicle is operated.
–Do not touch hot components such as exhaust system, radiator, engine, shock absorber, and the brake system. Allow these
components to cool down before starting work on them.
Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a safe and environmen-
tally compatible manner.
An appropriate driver's license is needed to ride the vehicle on public roads.
Have malfunctions that impair safety promptly eliminated by an authorized HUSABERG workshop.
Adhere to the information and warning labels on the vehicle.
2.6 Protective clothing
Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.
–Wear protective clothing (helmet, boots, gloves, pants and jacket with protectors) every time you ride the vehicle. Always
wear protective clothing that is in good condition and meets the legal requirements.
In the interest of your own safety, HUSABERG recommends that you only operate the vehicle while wearing protective clothing.
2.7 Work rules
Special tools are necessary for certain tasks. The tools are not contained in the vehicle but can be ordered under the number in paren-
theses. E.g.: bearing puller (15112017000)
During assembly, non-reusable parts (e.g. self-locking screws and nuts, seals and seal rings, O-rings, pins, lock washers) must be
replaced by new parts.
In some instances, a thread locker (e.g. Loctite®) is required. The manufacturer instructions for use must be followed.
After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged or worn parts.
After you complete the repair or service work, check the operating safety of the vehicle.
2.8 Environment
If you use your motorcycle responsibly, you can ensure that problems and conflicts do not occur. To protect the future of the motorcy-
cle sport, make sure that you use your motorcycle legally, display environmental consciousness, and respect the rights of others.
When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws and regulations of the
respective country.
Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that
pertain to the disposal of an end-of-life motorcycle. Your authorized HUSABERG dealer will be glad to advise you.

2 SAFETY ADVICE 8
2.9 Owner's Manual
It is important that you read this Owner's Manual carefully and completely before making your first trip. The Owner's Manual contains
useful information and many tips on how to operate, handle, and maintain your motorcycle. Only then will you find out how to cus-
tomize the vehicle ideally for your own use and how you can protect yourself from injury.
Keep the Owner's Manual in an accessible place to enable you to refer to it as needed.
If you would like to know more about the vehicle or have questions on the material you read, please contact an authorized HUSABERG
dealer.
The Owner's Manual is an important component of the vehicle and should be handed over to the new owner if the vehicle is sold.

3 IMPORTANT NOTES 9
3.1 Manufacturer and implied warranty
The work prescribed in the service schedule must be carried out by an authorized HUSABERG workshop only and confirmed in the
customer's service booklet and in the HUSABERG dealer.net; otherwise, all manufacturer warranty claims shall be void. No manufac-
turer warranty claims can be considered for damage resulting from manipulations and/or alterations to the vehicle.
Additional information on the manufacturer or implied warranty and the procedures involved can be found in the service booklet.
3.2 Operating and auxiliary substances
Warning
Environmental hazard Improper handling of fuel is a danger to the environment.
–Do not allow fuel to get into the ground water, the ground, or the sewage system.
Use operating and auxiliary substances (such as fuel and lubricants) as specified in the Owner's Manual.
3.3 Spare parts, accessories
For your own safety, only use spare parts and accessory products that are approved and/or recommended by HUSABERG and have
them installed by an authorized HUSABERG workshop. HUSABERG accepts no liability for other products and any resulting damage
or loss.
Certain spare parts and accessory products are specified in parentheses in the descriptions. Your HUSABERG dealer will be glad to
advise you.
The current HUSABERG Pure Tech parts for your vehicle can be found on the HUSABERG website.
International HUSABERG website: www.husaberg.com
3.4 Service
A prerequisite for perfect operation and prevention of premature wear is that the service, care, and tuning work on the engine and
chassis is properly carried out as described in the Owner's Manual. Incorrect adjustment and tuning of the engine and chassis can
lead to damage and breakage of components.
Use of the vehicle under difficult conditions, such as on sand or on wet and muddy surfaces, can lead to considerably more rapid wear
of components such as the drive train, brake system, or suspension components. For this reason, it may be necessary to inspect or
replace parts before the next scheduled service.
It is imperative that you adhere to the stipulated run-in times and service intervals. If you observe these exactly, you will ensure a
much longer service life for your motorcycle.
3.5 Figures
The figures contained in the manual may depict special equipment.
In the interest of clarity, some components may be shown disassembled or may not be shown at all. It is not always necessary to dis-
assemble the component to perform the activity in question. Please follow the instructions in the text.
3.6 Customer service
Your authorized HUSABERG dealer will be happy to answer any questions you may have on your vehicle and HUSABERG.
A list of authorized HUSABERG dealers can be found on the HUSABERG website.
International HUSABERG website: www.husaberg.com

4 VIEW OF VEHICLE 10
4.1 View of vehicle, front left (example)
C00515-10
1 Filler cap
2 Air filter box lid
3 Shift lever ( p. 18)
4 Engine number ( p. 12)
5 Side stand ( p. 18)

4 VIEW OF VEHICLE 11
4.2 View of vehicle, rear right (example)
C00516-10
1 Fork compression adjustment
2 Kill switch ( p. 14)
2 Horn button ( p. 15)
2 Light switch ( p. 15)
2 Turn signal switch ( p. 15)
3 Emergency OFF switch ( p. 15)
3 Electric starter button ( p. 16)
4 Throttle grip ( p. 14)
5 Fork rebound adjustment
6 Shock absorber rebound adjustment
7 Level viewer for brake fluid, rear
8 Shock absorber compression adjustment
9 Level viewer, engine oil
10 Foot brake lever ( p. 18)

5 SERIAL NUMBERS 12
5.1 Chassis number
L00167-10
The chassis number 1is stamped on the steering head on the right.
5.2 Type label (FE 250 EU, FE 250 AUS)
L00178-10
The type label 1is fixed to the front of the steering head.
5.3 Key number (FE 250 EU, FE 250 AUS)
500125-10
The key number 1for the steering lock is stamped onto the key connector.
5.4 Engine number
L00179-10
The engine number 1is stamped on the left side of the engine under the engine
sprocket.
5.5 Fork part number
L00168-10
The fork part number 1is stamped on the inner side of the fork stub.

5 SERIAL NUMBERS 13
5.6 Shock absorber part number
L00169-10
The shock absorber part number 1is stamped on the top of the shock absorber above
the adjusting ring on the engine side.

6 CONTROLS 14
6.1 Clutch lever
B01623-10
The clutch lever 1is fitted on the left side of the handlebar.
The clutch is hydraulically operated and self-adjusting.
6.2 Hand brake lever
B01624-10
Hand brake lever 1is located on the right side of the handlebar.
The hand brake lever is used to activate the front brake.
6.3 Throttle grip
B01625-10
The throttle grip 1is fitted on the right side of the handlebar.
6.4 Kill switch (FE 250 EU, FE 250 AUS)
L00166-10
Kill switch 1is fitted on the left side of the handlebar.
Possible states
• Kill switch in basic position –the ignition circuit is closed in this position and
the engine can be started.
• Kill switch pressed –the ignition circuit is open in this position, the engine
goes out if it was running, or does not start if it was off.
6.5 Kill switch (FE 250 USA)
101856-10
Kill switch 1is fitted on the left side of the handlebar.
Possible states
• Kill switch in basic position –the ignition circuit is closed in this position and
the engine can be started.
• Kill switch pressed –the ignition circuit is open in this position, the engine
goes out if it was running, or does not start if it was off.

6 CONTROLS 15
6.6 Horn button (FE 250 EU, FE 250 AUS)
L00166-11
The horn button 1is fitted on the left side of the handlebar.
Possible states
• Horn button in neutral position
• Horn button pressed –the horn is actuated in this position.
6.7 Light switch (FE 250 EU, FE 250 AUS)
L00166-12
The light switch 1is fitted on the left side of the handlebar.
Possible states
Light off –Light switch is turned to the right. In this position, the light
is switched off.
Low beam on –Light switch is in the central position. In this position,
the low beam and tail light are switched on.
High beam on –Light switch is turned to the left. In this position, the
high beam and the tail light are switched on.
6.8 Light switch (FE 250 USA)
B01648-10
The light switch 1is on the right of the speedometer.
Possible states
• Light off –Light switch is pressed in up to the stop. In this position, the light is
switched off.
• Light on –Light switch is pulled out to the stop. In this position, the low beam
and tail light are switched on.
6.9 Turn signal switch (FE 250 EU, FE 250 AUS)
L00171-10
Turn signal switch 1is fitted on the left side of the handlebar.
Possible states
Turn signal light off –Turn signal switch is in the central position.
Turn signal light, left, on –Turn signal switch is turned to the left.
Turn signal light, right, on –Turn signal switch is turned to the right.
6.10 Emergency OFF switch (FE 250 AUS)
101857-10
The emergency OFF switch 1is fitted on the right side of the handlebar.
Possible states
Ignition off –the ignition circuit is open in this position, the engine
goes out if it was running, or does not start if it was off.
Ignition on –the ignition circuit is closed in this position and the
engine can be started.

6 CONTROLS 16
6.11 Electric starter button (FE 250 EU, FE 250 USA)
L00170-10
The electric starter button 1is fitted on the right side of the handlebar.
Possible states
• Electric starter button in basic position
• Electric starter button pressed –the electric starter is actuated in this position.
6.12 Electric starter button (FE 250 AUS)
101857-11
The electric starter button 1is fitted on the right side of the handlebar.
Possible states
• Electric starter button in basic position
• Electric starter button pressed –the electric starter is actuated in this position.
6.13 Overview of indicator lamps (FE 250 EU, FE 250 AUS)
B01626-01
Possible states
High beam indicator light lights up blue –High beam is switched on.
FI warning lamp (MIL) lights up/flashes orange –The OBD has detected
an emission- or safety-critical fault.
The fuel level warning lamp lights up orange –The fuel level has
reached the reserve mark.
Turn signal indicator light flashes green –Turn signal is switched on.
6.14 Overview of indicator lamps (FE 250 USA)
B01648-01
Possible states
FI warning lamp (MIL) lights up/flashes orange –The OBD has detected
an emission- or safety-critical fault.
The fuel level warning lamp lights up orange –The fuel level has
reached the reserve mark.
6.15 Opening filler cap
Danger
Fire hazard Fuel is highly flammable.
–Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no
fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.
–The fuel in the fuel tank expands when warm and may emerge if overfilled. Follow the instructions on refueling.

6 CONTROLS 17
Warning
Danger of poisoning Fuel is poisonous and a health hazard.
–Fuel must not come into contact with the skin, eyes, or clothing. Do not breathe in the fuel vapors. If contact occurs with
the eyes, rinse with water immediately and contact a physician. Immediately clean contaminated areas on the skin with
soap and water. If fuel is swallowed, contact a physician immediately. Change clothing that is contaminated with fuel.
Store fuel properly in a suitable canister and keep away from children.
Warning
Environmental hazard Improper handling of fuel is a danger to the environment.
–Do not allow fuel to get into the ground water, the ground, or the sewage system.
B01649-10
–Press release button 1, turn filler cap counterclockwise and lift it upwards and
remove.
6.16 Closing filler cap
B01649-11
–Replace the filler cap and turn clockwise until the release button 1locks in place.
Info
Route the fuel tank breather hose 2without kinking.
6.17 Idle speed adjusting screw
L00182-10
The idle speed adjusting screw 1is located on the throttle valve body at the top left.
The idle speed adjusting screw has two functions.
Turning it controls the idle speed.
Pulling it out all the way raises the idle speed during a cold start.
Possible states
• RPM increase activated –Idle speed adjusting screw is pulled out all the way.
• RPM increase deactivated –Idle speed adjusting screw is pushed in all the way.

6 CONTROLS 18
6.18 Shift lever
L00184-10
Shift lever 1is mounted on the left side of the engine.
L00183-10
The gear positions can be seen in the photograph.
The neutral or idle position is between the first and second gears.
6.19 Foot brake lever
L00185-10
Foot brake lever 1is located in front of the right footrest.
The foot brake lever is used to activate the rear brake.
6.20 Side stand
L00187-10
The side stand 1is located on the left side of the vehicle.
L00186-10
The side stand is used for parking the motorcycle.
Info
When you are riding, the side stand 1must be folded up and secured with rub-
ber band 2.