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Husqvarna 917.374800 User manual

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6 Husqvarna
917.374800
(65RSW21HVC)
Owner's Manual
532189442 12.01.03 BY Printed in U.S.A.
SAFETY RULES
i_ Safe Operation Practices for Walk-Behind Mowers
IMPORTANT:THISCUTTINGMACHINEISCAPABLEOFAMPUTATINGHANDSAND FEETANDTHROWINGOBJECTS. FAILURE
TOOBSERVETHE FOLLOWINGSAFETY INSTRUCTIONSCOULDRESULTIN SERIOUSINJURYOR DEATH.
I. GENERAL OPERATION
• Read, understand, and fellow all instructions on the
machine and in the manual(s) before starting. Be thor-
oughly familiar with the controls and the proper use of
the machine before starting.
• Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
• Only allow responsible individuals, who are familiar
with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire,
bones, sticks, etc., which could bepicked up and thrown
by the blade.
• Be sure the area is clear of other people before mow-
ing. Stop machine if anyone enters the area.
• Do not operate the mower when barefoot or wearing
open sandals. Always wear substantial foot wear.
• Do not pull mower backwards unless absolutely nec-
essary. Always look down and behind before and while
moving backwards.
• Do not operate the mower without proper guards,
plates, grass catcher or other safety protective devices
in place.
• See manufacturer's instructions for proper operation
and installation of accessories. Only use accessories
approved by the manufacturer.
• Stop the blade(s) when crossing gravel drives, walks,
or roads.
• Stop the engine (motor) whenever you leave the equip-
ment, before cleaning the mower or unclogging the
chute.
• Shuttheengine (motor) offand wait untiltheblade comes
to complete stop before removing grass catcher.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence
of alcohol or drugs.
• Never operate machine in wet grass. Always be sure of
your footing: keep a firm hold on the handle and walk;
never run.
• Disengage theself-propelled mechanism or drive clutch
on mowers soequipped before starting the engine (mo-
tor).
• If the equipment should start to vibrate abnormally,
stop the engine (motor) and check immediately for the
cause. Vibration is generally a warning of trouble.
• Always wear safety goggles orsafety glasses with side
shields when operating mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents
which can result in severe injury. All slopes require extra
caution. Ifyou feel uneasy on a slope, do not mow it.
DO:
• Mow across the face ofslopes:never upand down. Exer-
cise extreme caution when changing direction on slopes.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Tall grass can hide
obstacles. 2
DO NOT:
• Do not trim near drop-offs, ditches or embankments.
The operator could lose footing or balance.
• Do not trim excessively steep slopes.
• Donot mow on wet grass. Reduced footing could cause
slipping.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the trimming area and under the
watchful care of another responsible adult.
• Be alert and turn machine off if children enter the
area.
• Before and while walking backwards, look behind and
down for small children.
• Never allow children to operate the machine.
• Use extracare when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling.
Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside
where there is an open flame, such as a water
heater.
• Never run a machine inside a closed area.
• Never make adjustments or repairs with the engine
(motor) running. Disconnect the spark plug wire, and
keep the wire away from the plug to prevent accidental
starting.
• Keep nuts and bolts, especially blade attachement
bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to
cool before storing.
• Stop and inspect the equipment ifyou strike an object.
Repair, if necessary, before restarting.
• Never attempt to make wheel height adjustments while
the engine (motor) is running.
• Grass catcher components are subject to wear, dam-
age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer's recom-
mended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s)
or wear gloves, and use extra caution when servicing
them.
• Donotchangethe engine governor setting or overspeed
the engine.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug
wire and place wire where itcannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemi-
cals known to the State of California
to cause cancer and birth defects or
other reproductive harm.
WARNING: Battery posts,terminals and
related accessories contain lead and
lead compounds, chemicals known to
the State of California to cause cancer
and birth defects or other reproductive
harm. Wash hands after handling.
CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine
has stopped.To avoid severe burns on
contact, stay away from these areas.
CONGRATULATIONS on your purchase of a new lawn
mower. Ithas been designed, engineered and manufactured
togiveyou the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. We have competent, well-trained
technicians and the proper tools to service or repair this
{awn mower.
Please read and retain this manual. The instructionswill
enable you to assemble and maintain your lawn mower
properly. Always observe the "SAFETY RULES".
SERIAL
NUMBER:
DATE OF PURCHASE:
THE MODEL AND SERIAL NUMBERSWILL BE FOUND
ON A DECAL ATTACHEDTOTHE REAR OFTHE LAWN
MOWER HOUSING.
YOUSHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
PRODUCT SPECIFICATIONS
GasolineCapacity 1.0 Quarts
and Type: (UnleadedRegularOnly)
Oil Type(API-SF-SJ): SAE 10W-30
Oil Capacity: 18.5Ounces
SparkPlug: NGK BPR6ES(Gap: .030")
ValveClearance: Intake: 0.015mm
(_+0.04mm) Exhaust: 0.020 mm
BladeBoltTorque: 35-40ft. Ibs.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and
using your lawn mower.
• Follow the instructionsunder"Maintenance" and "Stor-
age" sections of this owner's manual.
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 3
CUSTOMER RESPONSIBILITIES ................................. 3
ASSEMBLY ................................................................. 4-5
OPERATION ............................................................. 6-11
MAINTENANCE SCHEDULE ...................................... 12
MAINTENANCE ...................................................... 12_14
SERVICE AND ADJUSTMENTS ............................ 14-16
STORAGE ............................................................... 16-17
TROUBLESHOOTING ................................................. 18
REPAIR PARTS....................................................... 19-23
WARRANTY ................................................................. 24
3
ASSEMBLY
Readthese instructions and this manual in itsentirety before
you attempt to assemble or operate your new lawn mower.
IMPORTANT: THIS LAWN MOWER IS SHIPPED WITH-
OUT OIL OR GASOLINE IN THE ENGINE.
Your new lawn mower has been assembled at the factory
with the exception of those parts left unassembled for ship-
ping purposes. All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in
the parts bag. Toensure safe and proper operation of your
lawn mower, all parts and hardware you assemble must
be tightened securely. Use the correct tools as necessary
to ensure proper tightness.
TO REMOVE LAWN MOWER FROM CARTON
1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel
down flat.
3. Remove all packing materials except padding between
upper and lower handle and padding holding operator
presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thor-
ougly for additional loose parts.
HOWTO SET UPYOUR LAWN MOWER
TO UNFOLD HANDLE (See Figs. 1 and 2)
IMPORTANT: UNFOLD HANDLE CAREFULLY SO AS
NOT TO PINCH OR DAMAGE CONTROL CABLES.
1. Raise lower handle to operating position and align hole
in handle with one of the height positioning holes in
the handle bracket.
2. Insert handle bolt through handle and bracket and
secure with knob.
3. Repeat for opposite side of handle.
4. Remove protective padding, raise upper handle sec-
tion intoplace on lower handle and tighten both handle
knobs.
5. Remove packing material from around control bar.
Your handles may be adjusted for your mowing comfort.
Refer to"ADJUST HANDLE"in the Service and Adjustments
section of this manual.
OPERATOR PRESENCE "-----._
CONTROL BAR
U
LOWER HANDLE
MOWING
POSITION
KNOB
HANDLE
FIG. 2
4
ASSEMBLY
TO ASSEMBLE GRASS CATCHER
(See Figs. 3 and 4)
1. Slide grass catcher bag over the frame. Make sure
the rear handle is on top (the same side as the front
handle) and the strap is on the bottom.
2. Slip vinyl bindings over frame.
NOTE: Ifvinyl bindings are too stiff, hold them inwarm water
for a few minutes. If bag gets wet, let it dry before using.
3. Close grass catcher door.
NOTE: When fully closed, door will "snap" shut over frame
and vinyl bindings.
REAR
STRAP
HANDLE
\
DOOR_
GRASS
CATCHER
VINYL
BINDINGS<
FIG. 4
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a
mulcher. To convert mower to bagging or discharging,
see "TO CONVERT MOWER" in the Operation section of
this manual.
FIG. 3
5
OPERATION
KNOWYOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER,
Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments.
Save this manual for future reference,
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand
their meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
OPERATOR PRESENCE CONTROL BAR
STARTER
DRIVE CONTROL LEVER
HANDLE DRIVE COVER
KNOB. GASOLINE FILLER CAP
DUAL POINT HEIGHT
ADJUSTER LEVER
GRASS
CATCHER' FUEL VALVE LEVER
AIR FILTER
ENGINE OIL CAP
WITH DIPSTICK
!FFLER
MULCHER DOOR
IMPORTANT: This lawn mower is shipped HOUSING
WITHOUT OIL OR GASOLINE inthe engine.
MEETS CPSC SAFETY REQUIREMENTS
Our rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute
and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running.
OPERATOR PRESENCE CONTROL BAR- must be held
down tothe handle to start engine. Release tostop engine.
MULCHER DOOR - allows conversion to discharge or
bagging operation.
STARTER HANDLE - used for starting the engine. 6
DRIVE CONTROL LEVER - used to engage power-pro-
pelted forward motion lawn mower.
DUAL POINT HEIGHT ADJUSTER - used to adjust rear
cutting height of lawn mower.
OPERATION
The operation of any lawn mower can result in foreign objects thrown intothe eyes, which can resuJt i
in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or 1
performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety
mask over spectacles.
HOWTO USEYOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory for optimum per-
formance. Speed is not adjustable.
ENGINE ZONE CONTROL
&CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower inorder to minimizethe risk
of blade contact injury. Do not under
any circumstances attempt to defeat
the function of the operator control.
The blade turns when the engine is
running.
Yourlawn mower isequipped with an operator presence
control bar which requires the operator to be positioned
behind the lawn mower handle tostart and operate the
Jawn mower.
DRIVE CONTROL (See Fig. 5)
• Serf-propelling is controlled by hoJding the operator
presence control bar down to the handle and puJHng
the drive control lever rearward to the handle. The
farther toward the handle the lever is pulled, the faster
the unit will travel.
• Forward motion wiUstop when either the operator pres-
ence control bar or drive control lever are released. To
stop forward motion without stepping engine, release
the drive control lever only. Hold operator presence
control bar down against handle to continue mowing
without self-propelling.
NOTE: If after releasing the drive control the mower wiJt
net roll backwards, push the mower forward sJightly to
disengage drive wheels.
OPERATOR PRESENCE CONTROL BAR
DRIVE
CONTROL
LEVER
ADJUSTMENT TO ENGAGE DRIVE
BUTTON (ON DRIVE CONTROL
UNDERSIDE) CONTROL DISENGAGED
FIG. 5
DRIVE CONTROL ADJUSTMENT (See Fig. 5)
Over time, the drive control system may become "loose",
resulting in decreased speed. There is a button on the
underside of the drive control housing to increase tension
on the drive cabte. Proceed as follows:
1. Turn unit off and disconnect spark plug wire from plug.
2. Pultout button on underside of drive control, then push
it back in.
3. Operate mower to see ifdrive speed has increased. If
there is no increase, the drive belt is worn and needs
to be replaced.
TO ADJUST CUTTING HEIGHT (See Fig. 6)
Both rear wheels are adjusted by a single lever on the left
rear wheel.
• Pultadjuster levertowardwheet Toraise mower, move
leverforward todesired position.To lower mower, move
the lever toward the rear.
NOTE: There are seven (7) height adjustment positions
for the rear wheels.
Both front wheels are adjusted as follows:
1. Remove wheel, bolt, and hardware and reassemble in
desired adjustment hole.
2. Reinstall wheel components in the same order as they
were before removal. Tighten securely.
NOTE: There are seven (7) height adjustment holes for the
front wheels. Be sure both front wheels are in the same hole.
IMPORTANT: BE SURE TO ADJUST BOTH FRONT AND REAR
WHEELS TO THE SAME HEIGHT.
LEVER BACKWARD
TO LOWER REAR
OF MOWER LEVER FORWARD
TO RAISE REAR
OF MOWER
LOCKBAR "FREE*
WHEEL" POSITION
7
WING NU1
BOLT
LOCKBAR
{'%OCKED" POSITION)
FIG. 6
CASTER WHEEL OPERATION (See Fig. 6)
The front wheels can be "locked" into position or set to
"#eewheel" for befter maneuverability. PJacingthe Jockbars
in the outer holes of the adjustment brackets "locks" the
front wheels. Likewise, placing the leckbara in the inner
hoJes of the adjustment brackets allows the front wheels
to spin freeJy (ffreewheel").
• Lift Jockbar until the frontmost end clears the adjust-
ment bracket, then pivot leckbar to desired position.
IMPORTANT:FRONT WHEELS MUST BE "LOCKED' INTO
POSITIONWHEN OPERATINGONA SLOPE.MOW ACROSS
THE FACEOF SLOPES:NEVER UPAND DOWN.
OPERATION
TO CONVERT MOWER (See Figs. 7 thru 9)
Your lawnmowerwas shipped readyto be used asa muicher.
To convert to rear bagging or side discharging:
REAR BAGGING
• Remove knob securing mutcher door to mower housing.
• Open muicher door and insert tabs of discharge chute
into hinge bracket opening and position rear of chute
over threaded stud.
/
HINGE BRACKET MULCHER DOOR
FIG. 7
• Secure rear ofdischarge chute to iawn mower housing
with knob.
• Place rear handle of grass catcher on the crossbar of
the lawn mower's lower handle as shown.
• Lift the round door of the discharge chute and place
the grass catcher into place on the discharge chute.
NOTE= Be sure round door of discharge chute rests on
grass catcher as shown.
• Mower is now ready for rear bagging operation.
• TOconvert to mulching operation, remove grass catcher
and discharge chute. Secure muicher door to mower
housing with knob.
• TOconvert toside discharging operation, remove grass
catcher and discharge chute. Install side discharge
deflector and secure it to mower housing with knob.
SIDE DISCHARGING
• Grass catcher and discharge chute must be re-
moved.
• Open mulcher door and install front of side discharge
deflector beneath it as shown.
• Secure rear of side discharge deflector tolawn mower
housing with knob.
• Mower is now ready for side discharging operation.
• To convert to mulching operation, side discharge de-
flector must be removed and mulcher door secured to
mower housing with knob.
• To convert to rear bagging operation, side discharge
deflector must be removed; discharge chute and grass
catcher installed and discharge chute secu redto mower
housing with knob.
CHUTE
GRASS
THREADED
STUD
MULCHER
DOOR
FIG. 8
MULCHER
DOOR
THREADED
STUD
SIDE
DISCHARGE
DEFLECTOR
FIG. 9
8
OPERATION
SIMPLE STEPS TO REMEMBER WHEN
CONVERTING YOUR LAWN MOWER
FOR MULCHING
1. Grass catcher, discharge chute and side discharge
deflector removed.
2. Mulcher door secured to mower housing with knob.
FOR REAR BAGGING -
1. Side discharge deflector removed.
2. Grass catcher and discharge chute installed with
discharge chute secured to lawn mower housing with
knob.
3. Round door of discharge chute resting on top of grass
catcher.
FOR SIDE DISCHARGING -
1. Grass catcher and discharge chute removed.
2. Side discharge deflector installed and secured tomower
housing with knob.
CAUTION: Do not run your lawn mower
without mulcher door closed; side dis-
chargedeflector installed,or discharge
chute and approved grass catcher in
place. Never attempt to operatethe lawn
mower with mulcher door or round door
removed or propped open.
TO EMPTY GRASS CATCHER
(See Figs. 10 and 11)
1. Open round door of discharge chute to move starter
rope out and away from grass catcher.
/FRONT
OPEN HANDLE
ROUND
STARTER
FIG. 10
2. Remove grass catcher with cJippings from lawn
mower using both front and rear handles.
3. Empty clippings from bag using rear handle and strap.
The weight of the grass will open the door.
4. Snap door shut over frame before installing grass
catcher on mower.
NOTE: Do not drag the bag when emptying; it will
cause unnecessary wear.
STRAP
_FRONT
HANDLE
/
FIG. 11
9
OPERATION
BEFORE STARTING ENGINE
ADD OIL (See Figs. 12 and 13)
Your lawnmower isshipped without oil in theengine Fortype
and grade of oil to use, see "ENGINE" in the Maintenance
section of this manual.
I&CAUTION: DO NOT overfill engine with ]
oil, or it will smoke on startup.
1. Be sure Iawnmower is level and area around oil fitt is
clean.
2. Remove oil dipstick from oil fill spout. Make sure that
rim of spout is clean.
3. Engine holds 18.5 ounces of oil. For type and grade
of oil to use, see "ENGINE" in the Maintenance section
of this manual.
4. Pour oil slowly, go not overfill. Wait one minute to al-
low oil to settle. Use guage on oil fill cap/dipstick for
checking Ievel. Insert dipstick into the tube and rest
the oil fill cap on the tube. DO NOT thread the cap into
the tube when taking reading.
5. Always be sure totighten dipstick before starUngengine.
IMPORTANT:
Check oit level before each use. Add oil if needed. Filt
to full line on dipstick.
Change the oil after every 25 hours of operation or each
season. You may need to change the oil more often
under dusty, dirty conditions. See "TO CHANGE EN-
GINE OlE' in the Maintenance section of this manual.
ADD GASOLINE (See Fig. 13)
• FIItfuel tank to bottom of tank filler neck. Do not over-
flit. Use fresh, clean, regular unIeaded gasoline with
a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
Alcohol blended fuels (called gasohol
or using ethanol or methanol) can at-
tract moisturewhich leadstoseperation
and formation of acids during storage.
Acidic gas can damage the fuel sys-
tem of an engine while in storage. To
avoid engine problems,the fuel system
should be emptied before storage of
30 days or longer. Empty the gas tank,
start the engine and let it run until the
fuel lines and carburetor are empty. Use
fresh fuel next season. See Storage
Instructions for additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
i
UPPER LIMtT
LOWER LtMIT /
FIG. 12
GASOLINE
3AP
FILLER
CAP
FIG. 13
TO STOP ENGINE
Tostop engine, release operator presence control bar.
Wait untit blade and all moving parts have stopped and
turn fuel valve to OFF position if you do not intend to
restart the engine soon.
TO START ENGINE (See Fig. 14)
NOTE: Due to protective coatings on the engine, a small
amount of smoke may be present during the initial use of
the product and should be considered normal.
1. Be sure fuel valve is in the ON position.
2. Move choke lever to ON ( I\1) position.
3. Hold operator presence control bar down to the handle
and pull starter handle quickly. Do notallow starter rope
to snap back.
NOTE: The choke lever automatically begins moving to
the OFF position when operator presence control bar is
held down to handle.
10