Husqvarna PR 17 Instruction manual

Workshop Manual
English
PR 17 PR 17 AWD
R418 Ts AWD
PF 21 PF 21 AWD

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Contents
Contents ..................................................................1
Safety Instructions .................................................3
General Instructions ............................................3
Special Instructions .............................................3
Risk of sparking ..................................................4
Special Tools ..........................................................5
Laser tachometer ...................................................7
Safety ..................................................................7
Measure speed ...................................................7
Read the last, highest and lowest values ............7
Replace the batteries ..........................................7
Maintenance .......................................................7
Specifications .........................................................9
Delivery and Dealer Service ................................15
Delivery Service ................................................15
After the First 8 Hours .......................................15
After the first 50 hours .......................................15
25-Hour Service ................................................15
50-Hour Service ................................................15
100/200-Hour Service .......................................15
300-Hour Service ..............................................16
At Least Once Each Season .............................16
Service Schedule ..............................................17
Delivery Procedures ..........................................20
Battery ...............................................................22
Arm Supports ....................................................22
Steering Wheel .................................................23
Towing Eye and Counterweight ........................23
Checking the Engine Oil Level ..........................23
Check the Oil Level in the Hydraulic Tank ........24
Wheels ..............................................................24
Skid Guard ........................................................24
Checking and Adjusting the Cutting Unit ..........25
Test Running .....................................................25
Starting the Engine ...........................................25
Engine Speed Regulator ...................................26
Final Inspection .................................................26
Administration ...................................................26
Design and Function ............................................27
General .............................................................27
Cutting unit ........................................................28
Serial Number ...................................................28
Engine ...............................................................29
Steering .............................................................30
Driving ...............................................................31
Cutting Unit .......................................................32
Repair Instructions ..............................................35
Removing the Engine ........................................35
Fitting the Engine ..............................................37
Fuel Tank ..........................................................40
Changing the Engine Oil ...................................41
Checking and Adjusting the Steering Cables ....42
Replacing the Steering Cables .........................43
Removing/Fitting the Power Steering ............... 43
Removing/Fitting the Cable Pulley ................... 44
Adjusting the Parking Brake
PR 17 AWD, PF 21 AWD ................................. 45
Adjusting the parking brake
PR 17, PF 21 .................................................... 45
Adjusting the Hydrostatic Transmission Cable . 46
Checking and Adjusting the Throttle Cable ...... 47
Checking and Adjusting the Choke Cable ........ 47
Replacing the Articulated Steering Bearings .... 47
Removing the Pendulum Shaft ........................ 49
Replacing Bushings ......................................... 50
Fitting the Pendulum Shaft ............................... 50
Drive Axles ....................................................... 51
Front Axle PR 17 AWD, PF 21 AWD ............... 51
Rear Axle ......................................................... 55
Seal Replacement, Outgoing Shafts ................ 58
Replacing the Hydrostatic Transmission Cable 61
Fitting the Hydrostatic Transmission Cable ...... 63
Bleeding the Hydrostatic and Hydraulic
Systems, PR 17 AWD, PF 21 AWD ................. 66
Bleeding the Hydrostatic and Hydraulic
Systems, PR 17, PF 21 .................................... 67
Transmission Maintenance .............................. 68
Adjusting the Lever Housing ............................ 69
Replacing the rear drive belt PR 17, PF 21 ...... 71
Replacing the Hydraulic Pump's Drive Belt,
PR 17 AWD, PF 21 AWD ................................. 74
Replacing the Centre Belt ................................ 77
Replacing the Front Belt ................................... 78
Equipment Frame ............................................. 79
Fitting the Cutting Unit ...................................... 81
Removing the Cutting Unit ............................... 83
The Cutting Unit’s Service Position .................. 84
Placing in the Service Position ......................... 84
Restoring from service position ........................ 86
Adjusting the Unit’s Parallelism and
Cutting Height .................................................. 86
Adjusting the parallelism of the cutting unit ...... 86
Adjusting the Cutting Height Range ................. 87
Checking and Adjusting the Ground Pressure . 87
Changing the Belt on the Cutting Unit .............. 88
Removing Blades with Bearings ...................... 90
Sharpening and Balancing Blades ................... 92
Removing the BioClip plug (Combi) ................. 92
Electrical system ................................................. 93
Wiring diagram PR 17 and PR 17 AWD ........... 93
Electrical system ................................................. 93
Wiring diagram PF 21 and PF 21 AWD ........... 94
Ignition and Starter Lock ................................ 100
Hour Meter ..................................................... 100
Fuses ............................................................. 100
Replacing the Light Bulbs .............................. 101
Safety System ................................................ 102
Workshop Manual for the
Rider PR 17, PR 17 AWD and PF 21, PF 21 AWD

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Hydraulic System ...............................................105
Hydraulic Hygiene ...........................................105
Hydraulic Oils ..................................................105
Fixing Oil Leaks ..............................................105
Keep the Hydraulic Oil Clean ..........................106
Working Methods ............................................106
Component Locations PR 17, PF 21 ..............106
Component Locations PR 17 AWD .................108
Component Locations PF 21 AWD .................109
Bleeding the Hydraulic System .......................110
Power Steering ...............................................110
Replacing the Lift Cylinder ..............................110
Valve Assembly ..............................................111
Hose Bundle ...................................................116
Changing the hydraulic oil cooler, PF 21 AWD 118
Replacing the cooling fan ................................119
Appendix: Trouble Shooting Guide

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SAFETY INSTRUCTIONS
Safety Instructions
General Instructions
This workshop manual is written for personnel with
general knowledge about the repair and service of
riders.
The workshop where the rider is to be repaired
must be equipped with safety equipment in
accordance with local bylaws.
No one may repair the rider unless they have read
and understood the content of this workshop
manual.
The machine is tested and approved only with the
equipment originally provided or recommended by
the manufacturer.
This workshop manual contains the following
boxes in relevant places.
Special Instructions
The fuel used in the rider has the following
hazardous properties:
• The fluid and its vapour are poisonous.
• Can cause eye and skin irritation.
• Can cause breathing problems.
• Is highly inflammable.
When using compressed air, do not direct the jet
towards the body. Air can penetrate into the blood
circulation system, which entails mortal danger.
Use eye protection when working with tensioned
springs.
Wear protective earplugs or earmuffs when test
running.
After test running, do not touch the muffler until it
has cooled. Risk of burns. This is especially true if
the rider is equipped with a catalytic converter. The
coatings on and in the catalytic converter element
are hazardous to ingest. Use protective gloves
when working with the converter/muffler.
The blades are sharp and can cause cuts and
gashes. Use protective gloves when handling the
blades.
Use eye protection when working with the cutting
unit. The belt tensioning spring can break, fly off,
and could cause personal injury.
Use eye protection when working with the battery
with the plugs removed. Be especially careful
when handling battery acid. Acid on the skin can
cause serious corrosive injuries. In the event of
spillage on the skin wash immediately with water.
Acid in the eyes can cause blindness; contact
a doctor immediately.
Be careful when servicing the battery. Explosive
gases form in the battery. Never perform
maintenance on the battery while smoking or in
the vicinity of open flames or sparks. This can
cause the battery to explode and cause serious
injuries.
WARNING!
The warning box warns of the risk
of personal injury if the
instructions are not followed.
IMPORTANT INFORMATION
This box warns of material damage if the
instructions are not followed.
!
IMPORTANT INFORMATION
Waste oil and old filters shall be handled
as hazardous waste.

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SAFETY INSTRUCTIONS
Risk of sparking
Sparking can occur when working with the
battery and the thick cables in the starter
motor circuit.
This can cause the battery to explode, fire or
eye injuries.
Sparking in the circuit can not occur once the
battery's power connection cable (usually the
black negative cable) has been
disconnected.
Avoid sparking and its consequences by:
• Wearing protective glasses.
• Make sure that the fuel cap is fitted and
that no flammable liquids are stored in
an open container.
• Do not work on the starter motor circuit
in the vicinity of spilt fuel.
• Disconnect the battery's power
connection cable (usually the black
negative cable) first and connect it last.
• Exercise care with tools so that short
circuiting does not occur.
• Do not short circuit across the starter
relay's connections to run the starter
Risk of sparking

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SPECIAL TOOLS
Special Tools
The following special tools are used when working on the rider.
Special tools for the engine and transmission are specified in resp. Workshop Manuals.
506 66 48-01 Engine belt pulley remover.
506 56 76-01 Allen key 5/16" for loosening the engine belt pulley’s Allen screw (Kawasaki).
506 89 92-01 Counter to aid removing the engine belt pulley.
506 89 93-01 Tool for the centre spring.
535 41 32-01 Punch kit for pendulum shaft bushings.

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SPECIAL TOOLS
The figures show how the special tools are used.
506 66 48-01
506 89 93-01
535 41 32-01
506 56 76-01

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SPECIAL TOOLS
Laser tachometer
Safety
• Laser product class 1.
• Exercise care when the laser beam is on.
• Do not look straight at the beam. Do not
aim the beam towards anyone else’s
eyes, either people or animals.
• Do not aim the laser beam towards pol-
ished surfaces where the beam can be
reflected into someone’s eyes.
• Do not aim the laser beam towards explosive gases.
• Remember when measuring.
• The reflective surface must be smaller than the non-reflective surface.
• If the object to be measured is polished, cover the measurement surface with black tape or paint with
black paint prior to attaching the reflective tape.
• Clean the surface before attaching the tape.
• When measuring at low speed, more accurate measurement values can be obtained if you attach several pieces
of tape equally distributed around the measurement object. Now divide the read measurement value with the
number of pieces of tape to get the correct speed.
Measure speed
1. Move the switch to the RPM position to measure the speed, or TOT to measure the number of revolutions.
2. Attach a small piece of reflective tape (approximately 1 x 1 cm) on the rotating object to be measured.
3. Press and hold down the measurement button on the side of the instrument. Aim the measurement laser beam at
the object and the reflective tape. The display will come on after 1–2 seconds.
4. Hold the measurement button down during the entire measurement. The instrument switches off when the
measurement button is released.
Read the last, highest and lowest values
The instrument automatically saves the last, highest and lowest measurement values during a measurement (i.e. as
long as the measurement button is held down). Press and hold down the memory button (MEM) to read the saved
values. Values are shown on the display after 1–2 seconds.
Measured value Indicated by
Press once Last “LA”
Press twice Highest “UP”
Press three times Lowest “DN”
Replace the batteries
When the symbol for a weak battery is shown on the display, the batteries will soon be spent.
1. Open the battery cover by loosening the crosshead screw that holds the cover in position.
2. Remove the old batteries and insert new ones. Use four, 1.5 volt batteries of the type R6 (AA).
3. Make sure the batteries are turned the right way, otherwise damage can be caused to the instrument.
4. Close the battery cover and secure with the screw.
Maintenance
Clean the tachometer using a soft, damp cloth. Never use any form of solvent to clean it. Never dip it into water or
another fluid.
Do not subject the tachometer to direct sunlight, high temperatures, extreme dust or mechanical impact.
Remove the batteries if the instrument is not to be used for a long period of time.
The tachometer may only be opened by accredited technicians.
RPM
TOT
MEM
DIGITAL TACHOMETER

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SPECIAL TOOLS

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SPECIFICATIONS
Specifications
PR 17 PR 17 AWD R418 Ts AWD
Dimensions and weight
Length, base machine, mm/ft with tow hook 2 030/6,66 2 030/6,66 2 030/6,66
Length with CT 112, mm/ft with tow hook 2 400/7,87 2 400/7,87 2 400/7,87
Length with CT 122 - - -
Width, base machine, mm/ft 880/2,89 880/2,89 880/2,89
Width with CT 94, mm/ft 1 070/42.1 1 070/42.1 1 070/42.1
Width with CT 103, mm/ft 1 120/44.1 1 120/44.1 1 120/44.1
Width with CT 112, mm/ft 1 220/48 1 220/48 1 220/48
Width with CT 122, mm/ft - - -
Height, mm/ft 1 130/3.7 1 130/3.7 1 130/3.7
Operating weight, base machine. kg/lb 222/489 222/489 222/489
Wheelbase, mm/ft 873/2.86 873/2.86 873/2.86
Max. permitted slope, ° 10 10 10
Wheels
Tyre dimensions 165/60-8 165/60-8 165/60-8
Air pressure, front and rear, kPa /bar/PSI 60/0.6/9 60/0.6/9 60/0.6/9
Engine
Manufacturer Kawasaki Kawasaki Kawasaki
V-Twin V-Twin V-Twin
Model FH541V-BS52 E FH541V-BS52 E FH541V-BS52 E
Power
1)
, hp 17 17 17
Displacement, cm
3
/cu in 585/35.6 585/35.6 585/35.6
Fuel, at least octane unleaded 87 87 87
Tank volume, litres/US Gal 14/14.8 14/14.8 14/14.8
Oil SAE 10W/30,
10W/40, API SF-
SJ
SAE 10W/30,
10W/40, API SF-
SJ
SAE 10W/30,
10W/40, API SF-
SJ
Oil volume, litres/US qt 1.5/1.6 1.5/1.6 1.5/1.6
Oil volume incl. filter, litres/US qt 1,7/1,8 1,7/1,8 1,7/1,8
Starting Electric start Electric start Electric start
Speed, rpm 2900 + 75 2900 + 75 2900 + 75
Drive axles
Manufacturer and type Front Tuff Torq VFMU
KTM10
Tuff Torq VFMU
KTM10
Manufacturer and type Rear Tuff Torq K66 Tuff Torq RMU
K664
Tuff Torq RMU
K664
Oil, class SF-CC SAE 10/40 SAE 10/50,
Wholly synthetic
SAE 10/50,
Wholly synthetic

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SPECIFICATIONS
Oil volume, total including hydraulic system,
litres/US qt
3.2/3.4 3.2/3.4 3.2/3.4
Electrical system
Type 12 V, negative
grounded
12 V, negative
grounded
12 V, negative
grounded
Battery 12 V, 24 Ah 12 V, 24 Ah 12 V, 24 Ah
Main fuse Flat pin, 15 A Flat pin, 15 A Flat pin, 15 A
Fuse power outlet Flat pin, 7.5 A Flat pin, 7.5 A Flat pin, 7.5 A
Spark plug Champion
RCJ8Y
NGK BPR4ES NGK BPR4ES
Electrode gap 0,75 mm/0,030" 0,75 mm/0,030" 0,75 mm/0,030"
Bulbs Philips Brilliant Pro 2x12V 20W, type
14613
2x12V 20W, type
14613
2x12V 20W, type
14613
Hydraulic System -
Max. working pressure 300 bar/4200 PSI 300 bar/4200 PSI 300 bar/4200 PSI
Max. working pressure steering servo circuit 45 bar/630 PSI 45 bar/630 PSI 45 bar/630 PSI
Tightening Torques
Drive disc steering 5–10 Nm/3.5-7
lbf. ft.
5–10 Nm/3.5-7
lbf. ft.
5–10 Nm/3.5-7
lbf. ft.
Line pulley steering cable 20-30 Nm/14-21
lbf. ft.
20-30 Nm/14-21
lbf. ft.
20-30 Nm/14-21
lbf. ft.
Belt pulley 35–40 Nm/25-28
lbf. ft.
35–40 Nm/25-28
lbf. ft.
35–40 Nm/25-28
lbf. ft.
Blades M10 bolt 45-50 Nm/32-36
lbf. ft.
45-50 Nm/32-36
lbf. ft.
45-50 Nm/32-36
lbf. ft.
Blades M12 bolt 75-80 Nm/53-56
lbf. ft.
75-80 Nm/53-56
lbf. ft.
75-80 Nm/53-56
lbf. ft.
Blade bearings 20–25 Nm/14-18
lbf. ft.
20–25 Nm/14-18
lbf. ft.
20–25 Nm/14-18
lbf. ft.
Belt tensioning wheel 15–25 Nm/10-18
lbf. ft.
15–25 Nm/10-18
lbf. ft.
15–25 Nm/10-18
lbf. ft.
Fitting screws, engine 20–25 Nm/14-18
lbf. ft.
20–25 Nm/14-18
lbf. ft.
20–25 Nm/14-18
lbf. ft.
Fitting screws, gearbox 20–25 Nm/14-18
lbf. ft.
20–25 Nm/14-18
lbf. ft.
20–25 Nm/14-18
lbf. ft.
Engine belt pulley 70–80 Nm/50-56
lbf. ft.
70–80 Nm/50-56
lbf. ft.
70–80 Nm/50-56
lbf. ft.
PR 17 PR 17 AWD R418 Ts AWD

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SPECIFICATIONS
PF 21 PF 21AWD
Dimensions and weight
Length, base machine, mm/ft with tow hook 2 080/6,82 2 080/6,82
Length with CT 112, mm/ft with tow hook 2 450/8,04 2 450/8,04
Length with CT 122 2 550/8,37 2 550/8,37
Width, base machine, mm/ft 900/2,95 900/2,95
Width with CT 94, mm/ft - -
Width with CT 103, mm/ft - -
Width with CT 112, mm/ft 1 220/48 1 220/48
Width with CT 122, mm/ft 1 330/52,4 1 330/52,4
Height, mm/ft 1 160/3.8 1 160/3.8
Operating weight, base machine. kg/lb 309/681 309/681
Wheelbase, mm/ft 1 000/3.28 1 000/3.28
Max. permitted slope, ° 10 10
Wheels
Tyre dimensions 195/65-8 195/65-8
Air pressure, front and rear, kPa /bar/PSI 60/0.6/9 60/0.6/9
Engine
Manufacturer Kawasaki Kawasaki
V-Twin V-Twin
Model FH641V-BS53 E FH641V-BS53 E
Power
1)
, hp 21 21
Displacement, cm
3
/cu in 675/41.19 675/41.19
Fuel, at least octane unleaded 87 87
Tank volume, litres/US Gal 17/18 17/18
Oil, , API SF-SJ SAE 10W/30, 10W/40 SAE 10W/30, 10W/40
Oil volume, litres/US qt 1.5/1.6 1.5/1.6
Oil volume incl. filter, litres/US qt 1,7/1,8 1,7/1,8
Starting Electric start Electric start
Speed, rpm 2900 + 75 2900 + 75
Drive axles
Manufacturer and type Front Tuff Torq VFMU KTM10
Manufacturer and type Rear Tuff Torq RMU K66 Tuff Torq RMU K664
Oil, class SF-CC SAE 10/40 SAE 10/50, Wholly
synthetic
Oil volume, total including hydraulic system,
litres/US qt
3.2/3.4 3.2/3.4

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SPECIFICATIONS
Electrical system
Type 12 V, negative grounded 12 V, negative grounded
Battery 12 V, 24 Ah 12 V, 24 Ah
Main fuse Flat pin, 15 A Flat pin, 15 A
Fuse power outlet Flat pin, 7.5 A Flat pin, 7.5 A
Spark plug Champion RCJ8Y NGK BPR4ES
Electrode gap 0,75 mm/0,030" 0,75 mm/0,030"
Bulbs Philips Brilliant Pro 2x12V 20W, type 14613 2x12V 20W, type 14613
Hydraulic System -
Max. working pressure 300 bar/4200 PSI 300 bar/4200 PSI
Max. working pressure steering servo circuit 45 bar/630 PSI 45 bar/630 PSI
Tightening Torques
Drive disc steering 5–10 Nm/3.5-7 lbf. ft. 5–10 Nm/3.5-7 lbf. ft.
Line pulley steering cable 20-30 Nm/14-21 lbf. ft. 20-30 Nm/14-21 lbf. ft.
Belt pulley 35–40 Nm/25-28 lbf. ft. 35–40 Nm/25-28 lbf. ft.
Blades M10 bolt 45-50 Nm/32-36 lbf. ft. 45-50 Nm/32-36 lbf. ft.
Blades M12 bolt 75-80 Nm/53-56 lbf. ft. 75-80 Nm/53-56 lbf. ft.
Blade bearings 20–25 Nm/14-18 lbf. ft. 20–25 Nm/14-18 lbf. ft.
Belt tensioning wheel 15–25 Nm/10-18 lbf. ft. 15–25 Nm/10-18 lbf. ft.
Fitting screws, engine 20–25 Nm/14-18 lbf. ft. 20–25 Nm/14-18 lbf. ft.
Fitting screws, gearbox 20–25 Nm/14-18 lbf. ft. 20–25 Nm/14-18 lbf. ft.
Engine belt pulley 70–80 Nm/50-56 lbf. ft. 70–80 Nm/50-56 lbf. ft.
PF 21 PF 21AWD

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SPECIFICATIONS
Cutting Unit
Check List
Parallelism, cutting unit with cutting height in position 1: ± 2 mm/± 0.079"
Checking the cutting height in position 1: 40 ± 2 mm/1.57 ± 0.079"
Distance between support plate and drive belt: 3-6 mm/1/8"-1/4"
Distance between the belt adjuster lever and the belt guide, disengaged unit: 17 ± 5 mm/7/16" ± 3/16"
Play
Brake cable: 1 mm/0.040"
Cable, hydrostatic pedals: 0 mm
Lock, mechanical lifting lever 2 mm/1/16"
CT 94 CT 103
Cutting width, mm/" 940/37 1 030/40,5
Cutting heights, mm/" 25-80/0,98-3,15 45-95/1,75-3,75
Blade length, mm/" 360/14 410/16
Guaranteed noise level, dB(A) 100 100
Width, mm/" 1 090/42,1 1 120/44.1
Weight, kg/lb 46/101 53/116,8
CT 112 CT 122
Cutting width, mm/" 1 120/44 1 220/48
Cutting heights, mm/" 40-100/1,57-3,93 40-100/1,57-3,93
Blade length, mm/" 420/16,5 450/17,7
Guaranteed noise level, dB(A) 100 102
Width, mm/" 1 220/48 1 330/52,4
Weight, kg/lb 56/123,5 64/141

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SPECIFICATIONS

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DELIVERY AND DEALER SERVICE
Delivery and Dealer Service
Delivery Service
1. Fill the battery with battery acid and charge for
four hours.
2. Fit the steering wheel, seat and, where
applicable, other components.
3. Attach the cutting unit.
4. Check and adjust the air pressure in the tyres
(60 kPa/0.6 bar/9 PSI).
5. Adjust the cutting unit:
Adjust the lifting springs (the cutting unit’s
”weight” shall be 12-15 kg/26,5-33 lb; if a
brush is to be used, adjust to the maximum
spring tension).
Adjust the cutting unit so that its rear edge is
about 2-4 mm/1/8" higher than its front edge.
Adjust the cutting unit’s cutting height setting
so that the cutting height limit is 5 mm/3/16"
above the unit frame at the lowest cutting
height.
6. Check that the right amount of oil is in the
engine and transmission.
7. Connect the battery.
8. Fill the fuel tank and start the engine.
9. Check that the machine does not move in
neutral.
10. Check:
Driving forwards.
Reversing.
Engaging the blades.
The safety switch in the seat.
The safety switch in the lifting lever.
The safety switch for the hydrostat pedals.
11. Check the engine speed: 2900 ±75 rpm.
12. Bleed the hydraulic system, top up with oil if
necessary.
13. Inform the customer about:
The need and advantages of following the
service schedule.
The need and advantages of leaving the
machine for service every 300 hours.
The effects of service and maintaining a
service journal on the machine’s resale value.
Application areas for mulching.
14. Fill in the sales papers, etc.
After the First 8 Hours
1. Change engine oil.
After the first 50 hours
1. Change the oil in the hydraulics and drive
system.
25-Hour Service
1. Clean the engine’s cooling air intake and the
transmission’s air intake.
2. Check the mounting bolts on the muffler.
3. Clean the fuel pump’s air filter (for dusty
operating conditions).
50-Hour Service
1. Perform the 25-hour service.
2. Clean/replace the air cleaner’s filter cartridge
(paper filter). (Shorter intervals for dusty
operating conditions.)
3. Check/adjust the cutting height.
4. Check/adjust the parking brake.
5. Inspect the flame proofing/spark arrestor
(extra equipment).
100/200-Hour Service
1. Perform the 25-hour service.
2. Perform the 50-hour service.
3. Change engine oil.
4. Check whether the engine oil filter needs
changing (every 200 hours).
5. Clean/replace the spark plugs.
6. Change the inline fuel filter.
7. Clean the cooling fins on the engine and the
transmission.
8. Check whether the oil or filter in the hydraulic
tank need changing (every 200 hours).
9. Check whether the hydraulic oil filter needs
changing (every 200 hours).
10. Clean the air filter’s paper cartridge and check
whether it needs changing (every 200 hours).
11. Check nuts and screws for tightness.

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DELIVERY AND DEALER SERVICE
300-Hour Service
1. Inspect the machine. Come to agreement with
the customer as to what additional work is to
be carried out.
2. Perform the 25-hour service.
3. Perform the 50-hour service.
4. Perform the 100-hour service.
5. Clean the combustion chamber and grind the
valve seats.
6. Check the play in the engine valves.
At Least Once Each Season
1. Clean the engine’s cooling air intake
(25 hours).
2. Replace the air filter’s paper cartridge
(200 hours).
3. Change the engine oil (100 hours).
4. Replace the engine oil filter (200 hours).
5. Adjust the cutting height (50 hours).
6. Adjust the parking brake (50 hours).
7. Inspect the flame proofing/spark arrestor,
extra equipment (50 hours).
8. Clean/replace the spark plugs (100 hours).
9. Change the inline fuel filter (100 hours).
10. Clean the cooling fins (100 hours).
11. Check the play in the engine valves
(300 hours).
12. Change the transmission oil (200 hours).
13. Replace the hydraulic oil filter (200 hours).
14. Perform the 300-hour service at an authorised
service representative.

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DELIVERY AND DEALER SERVICE
Service Schedule
The following is a list of maintenance procedures
that must be performed on the rider. Most of the
points that are not described in this workshop
manual are found in the operator’s manual.
●
= Described in this workshop manual.
❍
= Not described in this workshop manual
or the operator’s manual.
▼
= Described in the operator’s manual.
Maintenance Page Daily
mainte-
nance
before
Daily
mainte-
nance
after
Weekly
mainte-
nance
3)
At
least
once a
year
Maintenance
interval in hours
25 50 100 300
Check for fuel and oil leaks -
❍
Check the parking brake 45
●
Checking the engine oil level 23
●
Check the fuel pump’s air filter. -
▼
Check the safety switch, seat 102
●
Check the safety switch, lifting
lever
102
●
Check the safety switch, pedal
system
102
●
Check/clean the engine’s cooling
air intake
-
▼
Check the cutting unit: 86
●
• Attaching the blades 90
●
• Condition of the blades
(sharpness, shape, etc.)
92 ●
Check the steering cables
(any play, etc.)
42 ●
Check fastenings (screws, nuts,
etc.)
-❍
Start the engine and blades, listen
for unusual sounds
-❍
Clean under the cutting unit - ▼
Clean the transmission’s cooling
air intake
-▼
Check the battery’s acid level 22 ●
Check the oil level in the hydraulic
tank
24 ●
Check the condition of V-belts, belt
pulleys, etc.
-❍
Check for damage - ❍
Check the air pressure in the tyres
(60 kPa/9 PSI)
24 ●
Clean thoroughly around the
engine.
-❍
Clean thoroughly around the
transmissions.
-❍

English-18
DELIVERY AND DEALER SERVICE
Clean around all belts, belt pulleys,
etc.
-▼
Lubricate the belt adjuster (nipple) - ▼
Lubricate the seat adjuster - ▼
Lubricate all cables - ▼
Lubricate the safety catch in the
cutting unit
-▼
Lubricate the interior plug in the
cutting unit
-▼
Lubricate the groove for the cutting
unit’s equipment frame
-▼
Lubricate joints in the cutting unit - ▼
Clean inside the frame tunnel - ❍
Lubricate the pedal mechanism in
the frame tunnel
-▼
Lubricate the parking brake cable - ▼
Lubricate the throttle. - ▼
Lubricate the choke control. - ▼
Lubricate the guide chain in the
frame tunnel
-▼
Check the steering cables in the
frame tunnel
42 ●
Clean the engine’s cooling air
intake.
-▼▼
Clean the air filter's pre-cleaner - ▼▼
Change the engine oil1). 41 ●●
Clean the air cleaner’s filter
cartridge 2) (paper filter).
-▼▼
Check/adjust the cutting height. 87 ●●
Check/adjust the parking brake. 45 ●●
Inspect the flame proofing/spark
arrestor (extra equipment).
-❍❍
Check the mounting bolts on the
muffler.
26 ●l
Replace the engine oil filter
(every 200 hours).
-▼▼
Replace the hydraulic oil filter
(every 200 hours).
112 ●●
Clean/replace the spark plugs. - ▼▼
Change the inline fuel filter. - ▼▼
Clean the cooling fins. - ❍❍
Maintenance Page Daily
mainte-
nance
before
Daily
mainte-
nance
after
Weekly
mainte-
nance 3)
At
least
once a
year
Maintenance
interval in hours
25 50 100 300