Husqvarna RZ5424 Kawasaki User manual

RZ5424 / 966659301
Parts Manual
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
Gasoline containing up to 10% ethanol (E10) is
acceptable for use in this machine.The use of any
gasoline exceeding 10% ethanol (E10) will void
the product warranty.

When you need spare parts or support in service
questions, warranty issues, etc., please consult
the following professional:
©2012 All rights reserved.
Orangeburg, SC Printed in U.S.A.
This Parts Manual belongs to the machine with the
manufacturing number:
Engine Transmission
Manufacturing Number
The machine’s manufacturing number can be found on
the printed plate affixed to the engine compartment.
Stated on the plate, from the top are:
• The machine’s type designation (I.D.).
• The manufacturer’s type number (Model).
• The machine’s serial number (Serial no.)
Please have the type designation and serial number
available when ordering spare parts.
The engine’s manufacturing number is stamped on
one of the valve covers.
The plate states:
• The engine’s model.
• The engine’s type.
• Code
Please have these available when ordering spare
parts.
The wheel motors and hydrostatic pumps have a
barcode decal affixed at the rear.
Accessories Available
COLLECTION SYSTEM ...................966 004201
MULCH KIT .....................................531 309626

CONTENTS
NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.
FRAME ...................................................................................4
ENGINE PLATE ......................................................................6
STEERING .............................................................................8
IGNITION .............................................................................10
BRAKE / LIFT .......................................................................12
HYDRAULIC PUMP / MOTOR ............................................14
WHEELS AND TIRES ...........................................................16
MOWER DECK / CUTTING DECK .......................................18
SEAT ....................................................................................20
DECALS ...............................................................................22
ACCESSORIES
BAGGER .......................................................................24
CHUTES, MOUNT .........................................................26

1
30
6
31
22
20
7
17
15
2
3
13
9
12
8
4
16
27
31
31
25
23
31
14
33
19
20
17
9
10
17
34
27
27
28
32
24
21
26
27
11
5
18
25
35
29
29
30
31
19
4
FRAME

1.. 510 261802 .... 1 .... PLATE, OUTER BRAKE BLK
2.. 510 206703 .... 1 .... PLATE, BRAKE LATCH BLK
3.. 510 245604 .... 1 .... PLATE, LIFT OUTER BLK
4.. 510 240502 .... 1 .... PLATE, LIFT INNER BLK
5.. 522 842902 .... 1 .... FOOT PLATE w/ SFTY DECLS
6.. 522 719504 .... 1 .... FOOT REST ORG
7.. 522 443302 .... 1 .... MOUNT, STRUT RT BLK
8.. 522 443304 .... 1 .... MOUNT, STRUT LT BLK
9.. 510 225902 .... 2 .... SUPPORT, FENDER BLK
10.. 510 177503 .... 1 .... FRAME, FRONT RT ORG
11.. 510 177403 .... 1 .... FRAME, FRONT LT ORG
12.. 510 177603 .... 1 .... FRAME, REAR TUBE ORG
13.. 539 104411 .... 1 .... KNOB w/ STUD
14.. 539 114789 .... 2 .... SWIVEL
15.. 521 938101 .... 1 .... LINK, FRONT SUSPENSION
16.. 515 988101 .... 6 .... SPACER ½ OD x 1½
17.. 539 102587 .... 6 .... GROMMET, BUMPER
18.. 539 102526 .... 1 .... LIFT PIN
19.. 539 976989 .... 3 .... HAIRPIN
20.. 874 780544 .... 3 .... HCS 5/16-18 x 2¾
21.. 874 780564 .... 4 .... HCS 5/16-18 x 4
22.. 874 780536 .... 6 .... HCS 5/16-18 x 2¼
23.. 874 780416 .... 2 .... HCS ¼-20 x 1
24.. 874 780648 .... 8 .... HCS 3/8-16 x 3
25.. 872 141608 .... 4 .... RHSNB 3/8-16 x 1
26.. 817 490642 .... 6 .... BOLT 3/8-16 x 25/8 THD FRM
27.. 819 111116 . . 13 .... WASHER 5/16 SAE FLT
28.. 819 091016 .... 2 .... WASHER ¼ FLT
29.. 819 141614 .... 6 .... WASHER 3/8 STD FLT
30.. 819 182212 .... 2 .... WASHER ½ FLT
31.. 539 112899 . . 15 .... NUT 5/16-18 HEX FLG NYLOC
32.. 521 996501 .... 8 .... NUT 3/8-16 HEX FLG NYLOC
33.. 539 119124 .... 2 .... NUT 7/16-14 HEX NYLOC
34.. 873 800400 .... 2 .... NUT ¼-20 HEX NYLOC
35.. 539 200282 .... 6 .... NUT 3/8-16 HEX JAM NYLOC
5
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
FRAME

1
19
26
23
5
3
13
12
9
7
29
2
4
6
28
20
27
8
24
11
10
29
25
14
16
18
17
21
22
15
30
31
32
33
34
30
31
24
6
ENGINE PLATE

1.. 575 327002 .... 1 .... PLATE, ENGINE BLK
2.. 532 400008 .... 1 .... CLUTCH
3.. 532 146700 .... 1 .... TUBE, EXHAUST RT
4.. 532 146699 .... 1 .... TUBE, EXHAUST LT
5.. 510 260402 .... 1 .... BRACKET, MUFFLER BLK
6.. 539 112092 .... 1 .... ARM, IDLER
7.. 539 101231 .... 1 .... SPINDLE, IDLER
8.. 539 110311 .... 1 .... PULLEY, IDLER
9.. 539 114530 .... 1 .... PULLEY, ENGINE
10.. 539 115326 .... 1 .... SPACER
11.. 522 442506 .... 1 .... STOP, CLUTCH BLK
12.. 510 260502 .... 1 .... GUARD, MUFFLER BLK
13.. 539 131604 .... 1 .... MUFFLER ASSY
14.. 532 196105 .... 1 .... SPRING, DECK DRIVE
15.. 539 132859 .... 1 .... SHIELD, HEAT
16.. 539 101362 .... 1 .... HOSE-DRAIN
17.. 539101363 ..... 1 .... CLAMP
18.. 539101364 ..... 1 .... PLUG-OIL
19.. 576 968001 .... 1 .... HCS 7/16-20 x 2½
20.. 539 103433 .... 1 .... HCS ½-13 x 3¼
21.. 539 109389 .... 1 .... HCS 3/8-16 x 3½
22.. 532 120616 .... 4 .... HHFS 3/8-16 x 1 THD FRM
23.. 539 107475 .... 4 .... BOLT 5/16-18 x ¾ THD FRM
24.. 539 990208 .... 2 .... RHSNB 5/16-18 x 1
25.. 539 990316 .... 2 .... RHSNB 5/16-18 x ¾
26.. 532 183906 .... 4 .... SCREW 5/16-18 x 1 SKT HD
27.. 539 990362 .... 4 .... SCREW ¼-20 x 53/8 SLF TAP
28.. 539 101331 .... 1 .... NUT ½-13 HEX NYLOC
29.. 539 112899 .... 5 .... NUT 5/16-18 HEX FLG NYLOC
30.. 539 976979 .... 2 .... NUT 3/8-16 HEX NYLOC
31.. 539 109554 .... 2 .... WASHER ½ FLT
32.. 539 990692 .... 2 .... WASHER 5/16 STD FLT
33.. 539 112670 .... 1 .... WASHER, HEAVY
34.. 539 110064 .... 1 .... WASHER, CLUTCH
NOT SHOWN
532 198316 ... 1 .... PIGTAIL
7
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION
ENGINE PLATE

STEERING
14
7
5
4
2
1
3
8
11
13
15
21
19
6
12
29
17
22
9
20
18
25
23
10
16
25
24
30
28
28
27
27
30
30 9
26
8

STEERING
1.. 579 036901 .... 2 .... LEVER w/ GRIP
2.. 525 392901 .... 2 .... GRIP, FOAM
3.. 577 251701 .... 2 .... BRACKET, CONTROL
4.. 539 131518 .... 4 .... BEARING, FLANGE
5.. 576 140301 .... 2 .... LEVER, CONTROL
6.. 577 420001 .... 2 .... LEVER, HANDLE
7.. 577 252401 .... 2 .... SPACER, PIVOT CONTROL
8.. 539 102720 .... 2 .... DAMPENER
9.. 577 251801 ... 2 .... BLOCK, TRACKING
10.. 539 102845 .... 1 .... SPRING
11.. 576 850301 .... 1 .... SPRING
12.. 539 131799 .... 1 .... KNOB
13.. 580 624201 .... 2 .... ROD, MOTION CONTROL
14.. 539 115729 .... 2 .... ROD END RH
15.. 539 116690 .... 2 .... ROD END MALE LH
16.. 539 116689 .... 2 .... COUPLER, ROD END
17.. 539 101332 .... 2 .... HCS ½-13 x 2¾
18.. 539 990209 .... 2 .... HCS 5/16-18 x 1
19.. 539 976935 .... 1 .... HCS 5/16-18 x 1½
20.. 525 464701 .... 8 .... HHFS 5/16-18 X ¾
21.. 539 990669 .... 2 .... HCS 5/16-18 x 1¾ TPBLT
22.. 578 296402 .... 4 .... SCREW 5/16-18 X 1½ BTN HD
23.. 576 850402 .... 2 .... SCREW 5/16-18 X 1¾ BTN HD
24.. 539 108010 .... 2 .... NUT ½-13 HEX JAM NYL GR2
25.. 539 112899 . . 10 .... NUT 5/16-18 HEX FLG NYLOC
26.. 539 991073 .... 2 .... NUT 5/16-24 HEX JAM LH
27.. 539 990717 .... 6 .... NUT 5/16-18 HEX NYLOC
28.. 539 990585 .... 4 .... NUT 5/16-18 HEX WHIZLK
29.. 539 990223 .... 4 .... NUT 5/16-24 HEX
30.. 539 990188 .... 4 .... WASHER 5/16 SAE FLT
9
ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION

1
2
3
6
7
8
5
9
10
13
11
15
17
19
21
25
26
27
28
34
12
32
36
14
35
42
43
37
41
49
50
48
47
45
44
16
46
29
23
24
22
33
4
49
52
51
18
30
20
31
38
39
40
10
IGNITION