Husqvarna 125 TC EU User manual

OWNER'S MANUAL 2014
125 TC EU
250 TC EU
Art. no. 3402001en

DEAR HUSQVARNA CUSTOMER 1
DEAR HUSQVARNA CUST OMER
Congratulations on your decision to purchase a Husqvarna motorcycle. You are now the owner of a state-of-the-art sports motorcycle
that will give you enormous pleasure if you service and maintain it accordingly.
We wish you a lot of enjoyment in riding this vehicle.
Enter the serial numbers of your vehicle below.
Chassis number ( p. 10) Dealer's stamp
Engine number ( p. 10)
The Owner's Manual contained the latest information for this model series at the time of going to print. Slight deviations resulting from
continuing development and design can, however, not be completely excluded.
All specifications are non-binding. Husqvarna Motorcycles GmbH specifically reserves the right to modify or delete technical specifica-
tions, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt
these to local conditions, as well as to stop production of a particular model without prior notice. Husqvarna accepts no liability for deliv-
ery options, deviations from illustrations and descriptions, as well as misprints and other errors. The models portrayed partly contain spe-
cial equipment that does not belong to the regular scope of supply.
© 2013 Husqvarna Motorcycles GmbH, Mattighofen Austria
All rights reserved
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner.
ISO 9001(12 100 6061)
Husqvarna applies quality assurance processes that lead to the highest possible product quality as defined in the
ISO 9001 international quality management standard.
Issued by: TÜV Management Service
Husqvarna Motorcycles GmbH
5230 Mattighofen, Austria

TABLE OF CONTENTS 2
TABLE OF CONTENTS
1 MEANS OF REPRESENTATION ......................................... 4
1.1 Symbols used ........................................................ 4
1.2 Formats used......................................................... 4
2 SAFETY ADVICE ................................................................ 5
2.1 Use definition - intended use.................................. 5
2.2 Safety advice ......................................................... 5
2.3 Degrees of risk and symbols .................................. 5
2.4 Tampering warning ................................................ 5
2.5 Safe operation........................................................ 5
2.6 Protective clothing ................................................. 6
2.7 Work rules.............................................................. 6
2.8 Environment........................................................... 6
2.9 Owner's Manual..................................................... 6
3 IMPORTANT INFORMATION .............................................. 7
3.1 Manufacturer and implied warranty ........................ 7
3.2 Operating and auxiliary substances........................ 7
3.3 Spare parts, accessories........................................ 7
3.4 Service................................................................... 7
3.5 Figures................................................................... 7
3.6 Customer service................................................... 7
4 VIEW OF VEHICLE ............................................................. 8
4.1 View of the vehicle from the left front (example) ...... 8
4.2 View of vehicle, rear right (example)........................ 9
5 SERIAL NUMBERS........................................................... 10
5.1 Chassis number................................................... 10
5.2 Type label ............................................................ 10
5.3 Engine number..................................................... 10
5.4 Fork part number ................................................. 10
5.5 Shock absorber part number ............................... 10
6 CONTROLS...................................................................... 11
6.1 Clutch lever.......................................................... 11
6.2 Hand brake lever.................................................. 11
6.3 Throttle grip ......................................................... 11
6.4 Kill switch............................................................. 11
6.5 Map‑Select switch (250 TC EU)............................ 12
6.6 Opening the filler cap ........................................... 12
6.7 Closing the filler cap............................................. 12
6.8 Fuel tap................................................................ 13
6.9 Choke.................................................................. 13
6.10 Shift lever............................................................. 13
6.11 Kick starter........................................................... 14
6.12 Foot brake lever ................................................... 14
6.13 Plug-in stand........................................................ 14
7 PREPARING FOR USE..................................................... 15
7.1 Advice on first use................................................ 15
7.2 Running in the engine........................................... 16
7.3 Preparing the vehicle for difficult riding
conditions ............................................................ 16
7.4 Preparations for riding on dry sand....................... 16
7.5 Preparations for riding on wet sand...................... 17
7.6 Preparations for riding on wet and muddy
surfaces............................................................... 18
7.7 Preparations for riding at high temperatures and
low speeds .......................................................... 18
7.8 Preparing for riding at low temperatures or in
snow.................................................................... 19
8 RIDING INSTRUCTIONS................................................... 20
8.1 Checks and maintenance work when preparing
for use ................................................................. 20
8.2 Starting ................................................................ 20
8.3 Starting off ........................................................... 21
8.4 Shifting, riding ...................................................... 21
8.5 Braking ................................................................ 21
8.6 Stopping, parking................................................. 22
8.7 Transport ............................................................. 22
8.8 Refueling.............................................................. 23
9 SERVICE SCHEDULE....................................................... 24
9.1 Service schedule.................................................. 24
9.2 Service work (as additional order)......................... 25
10 TUNING THE CHASSIS.................................................... 26
10.1 Checking the basic chassis setting with the
rider's weight ....................................................... 26
10.2 Compression damping of shock absorber............ 26
10.3 Adjusting the low-speed compression damping
of the shock absorber.......................................... 26
10.4 Adjusting the high-speed compression damping
of the shock absorber.......................................... 27
10.5 Adjusting the rebound damping of the shock
absorber .............................................................. 27
10.6 Measuring the sag of the unloaded rear wheel ..... 28
10.7 Checking the static sag of the shock absorber..... 28
10.8 Checking the riding sag of the shock absorber..... 29
10.9 Adjusting the spring preload of the shock
absorber x......................................................... 29
10.10 Adjusting the riding sag x................................... 30
10.11 Checking the basic setting of the fork .................. 30
10.12 Adjusting the compression damping of the fork.... 31
10.13 Adjusting the rebound damping of the fork........... 31
10.14 Handlebar position............................................... 32
10.15 Adjusting the handlebar position x..................... 32
11 SERVICE WORK ON THE CHASSIS................................. 33
11.1 Raising the motorcycle with the lift stand.............. 33
11.2 Removing the motorcycle from the lift stand......... 33
11.3 Bleeding the fork legs........................................... 33
11.4 Cleaning the dust boots of the fork legs ............... 33
11.5 Loosening the fork protection............................... 34
11.6 Positioning the fork protection.............................. 34
11.7 Removing the fork legs x................................... 34
11.8 Installing the fork legs x...................................... 35
11.9 Removing the fork protector x........................... 35
11.10 Installing the fork protector x.............................. 36
11.11 Removing the lower triple clamp x..................... 36
11.12 Installing the lower triple clamp x....................... 37
11.13 Checking the play of the steering head bearing.... 38
11.14 Adjusting the play of the steering head
bearing x........................................................... 39
11.15 Greasing the steering head bearing x................. 39
11.16 Removing the start number plate ......................... 39
11.17 Installing the start number plate............................ 40
11.18 Removing the front fender.................................... 40
11.19 Installing the front fender...................................... 40
11.20 Removing the shock absorber x........................ 41
11.21 Installing the shock absorber x.......................... 41
11.22 Removing the seat ............................................... 42
11.23 Mounting the seat ................................................ 42
11.24 Removing the air filter box lid ............................... 42
11.25 Installing the air filter box lid.................................. 42
11.26 Removing the air filter x..................................... 42
11.27 Cleaning the air filter and air filter box x.............. 43
11.28 Installing the air filter x........................................ 43

TABLE OF CONTENTS 3
11.29 Sealing the air filter box x................................... 44
11.30 Removing the main silencer ................................. 44
11.31 Installing the main silencer.................................... 44
11.32 Changing the glass fiber yarn filling of the main
silencer x........................................................... 44
11.33 Removing the right side cover.............................. 45
11.34 Installing the right side cover ................................ 45
11.35 Removing the fuel tank x................................... 45
11.36 Installing the fuel tank x...................................... 46
11.37 Checking the chain for dirt ................................... 47
11.38 Cleaning the chain ............................................... 47
11.39 Checking the chain tension .................................. 48
11.40 Adjusting the chain tension .................................. 48
11.41 Checking the chain, rear sprocket, engine
sprocket and chain guide..................................... 49
11.42 Checking the frame x......................................... 51
11.43 Checking the swingarm x.................................. 51
11.44 Checking the routing of the throttle cable............. 51
11.45 Checking the rubber grip...................................... 52
11.46 Additionally securing the rubber grip .................... 52
11.47 Adjusting the basic position of the clutch lever ..... 52
11.48 Checking/correcting the fluid level of the
hydraulic clutch.................................................... 53
11.49 Changing the hydraulic clutch fluid x.................. 54
12 BRAKE SYSTEM .............................................................. 56
12.1 Checking the free travel of the hand brake
lever..................................................................... 56
12.2 Adjusting the basic position of the hand brake
lever..................................................................... 56
12.3 Checking the brake discs..................................... 56
12.4 Checking the front brake fluid level....................... 57
12.5 Adding front brake fluid x................................... 57
12.6 Checking the front brake linings ........................... 58
12.7 Changing the front brake linings x...................... 58
12.8 Checking the free travel of foot brake lever........... 60
12.9 Adjusting the basic position of the foot brake
lever x................................................................ 60
12.10 Checking the rear brake fluid level........................ 61
12.11 Adding brake fluid for the rear brake x............... 61
12.12 Checking the rear brake linings ............................ 62
12.13 Changing the rear brake linings x....................... 62
13 WHEELS, TIRES............................................................... 65
13.1 Removing the front wheel x............................... 65
13.2 Installing the front wheel x.................................. 65
13.3 Removing the rear wheel x................................ 66
13.4 Installing the rear wheel x................................... 67
13.5 Checking the tire condition................................... 67
13.6 Checking the tire air pressure............................... 68
13.7 Checking the spoke tension................................. 68
14 COOLING SYSTEM.......................................................... 70
14.1 Cooling system .................................................... 70
14.2 Radiator cover ..................................................... 70
14.3 Installing the radiator cover................................... 70
14.4 Removing the radiator cover ................................ 71
14.5 Checking the antifreeze and coolant level............. 71
14.6 Checking the coolant level ................................... 72
14.7 Draining the coolant x........................................ 72
14.8 Refilling with coolant x....................................... 73
15 TUNING THE ENGINE ...................................................... 75
15.1 Checking the play in the throttle cable.................. 75
15.2 Adjusting the play in the throttle cable x............. 75
15.3 Carburetor - idle................................................... 76
15.4 Carburetor - adjusting the idle speed x.............. 76
15.5 Emptying the carburetor float chamber x........... 77
15.6 Plug-in connection, ignition timing map
(125 TC EU) ......................................................... 78
15.7 Changing the ignition curve.................................. 78
15.8 Checking the basic position of the shift lever........ 78
15.9 Adjusting the basic position of the shift lever x... 79
15.10 Engine characteristic - auxiliary spring
(250 TC EU) ......................................................... 79
15.11 Engine characteristic - set the auxiliary
spring x(250 TC EU) ......................................... 79
16 SERVICE WORK ON THE ENGINE................................... 81
16.1 Checking the gear oil level.................................... 81
16.2 Changing the gear oil x...................................... 81
16.3 Draining the gear oil x........................................ 82
16.4 Refilling with gear oil x........................................ 82
16.5 Adding gear oil x................................................ 83
17 CLEANING, CARE............................................................ 85
17.1 Cleaning the motorcycle....................................... 85
18 STORAGE ........................................................................ 86
18.1 Storage................................................................ 86
18.2 Preparing for use after storage............................. 86
19 TROUBLESHOOTING ...................................................... 87
20 TECHNICAL DATA ........................................................... 89
20.1 Engine.................................................................. 89
20.1.1 125 TC EU ...................................................... 89
20.1.2 250 TC EU ...................................................... 89
20.2 Engine tightening torques..................................... 90
20.2.1 125 TC EU ...................................................... 90
20.2.2 250 TC EU ...................................................... 91
20.3 Capacities............................................................ 92
20.3.1 Gear oil............................................................ 92
20.3.2 Coolant ........................................................... 92
20.3.3 Fuel ................................................................. 92
20.4 Chassis................................................................ 92
20.5 Tires..................................................................... 93
20.6 Fork ..................................................................... 93
20.6.1 125 TC EU ...................................................... 93
20.6.2 250 TC EU ...................................................... 93
20.7 Shock absorber ................................................... 94
20.7.1 125 TC EU ...................................................... 94
20.7.2 250 TC EU ...................................................... 94
20.8 Chassis tightening torques................................... 95
20.9 Carburetor ........................................................... 96
20.9.1 125 TC EU ...................................................... 96
20.9.2 Carburetor - basic setting for sandy surfaces
(125 TC EU)..................................................... 96
20.9.3 250 TC EU ...................................................... 96
20.9.4 Carburetor - basic setting for sandy surfaces
(250 TC EU)..................................................... 96
20.10 Carburetor tuning................................................. 97
20.10.1 Carburetor tuning (125 TC EU) ........................ 97
20.10.2 Carburetor tuning (250 TC EU) ........................ 98
20.10.3 General carburetor tuning x........................... 99
21 SUBSTANCES ............................................................... 100
22 AUXILIARY SUBSTANCES ............................................. 102
23 STANDARDS.................................................................. 103
INDEX..................................................................................... 104

1 MEANS OF REPRESENTATION 4
1.1 Symbols used
The symbols used are explained below.
Indicates an expected reaction (e.g., to a work step or a function).
Indicates an unexpected reaction (e.g., to a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding. In the interest of your
own safety, have these jobs performed by an authorized Husqvarna workshop. There, your motorcycle will be opti-
mally cared for by specially trained experts using the special tools required.
Identifies a page reference (more information is provided on the specified page).
1.2 Formats used
The typographical and other formats used are explained below.
Specific name Identifies a specific name.
Name®Identifies a protected name.
Brand™ Identifies a brand available on the open market.

2 SAFETY ADVICE 5
2.1 Use definition - intended use
Husqvarna sport motorcycles are designed and built to withstand the normal stresses and strains of competitive use. The motorcycles
comply with currently valid regulations and categories of the top international motorsport organizations.
Info
The motorcycle may only be used in closed off areas remote from public road traffic.
2.2 Safety advice
A number of safety instructions need to be followed to operate the vehicle safely. Therefore, read this manual carefully. The safety
instructions are highlighted in the text and are referred to at the relevant passages.
Info
The vehicle has various information and warning labels at prominent locations. Do not remove information/warning labels. If they
are missing, you or others may not recognize dangers and may therefore be injured.
2.3 Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not
taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.
Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.
Warning
Identifies a danger that will lead to environmental damage if the appropriate measures are not taken.
2.4 Tampering warning
Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing thereof:
1 The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or
element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate pur-
chaser or while it is in use, or
2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
Among those acts presumed to constitute tampering are the acts listed below:
1 Removal or puncturing of the main silencer, baffles, header pipes or any other components which conduct exhaust gases.
2 Removal or puncturing of parts of the intake system.
3 Lack of proper maintenance.
4 Replacing moving part of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufac-
turer.
2.5 Safe operation
Danger
Danger of accidents Danger arising from the rider's judgement being impaired.
–Do not operate the vehicle while under the influence of alcohol, drugs and certain medications or physically or mentally
impaired.
Danger
Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and/or death.
–When running the engine, always make sure there is sufficient ventilation, and do not start or run the engine in an enclosed
space without an effective exhaust extraction system.

2 SAFETY ADVICE 6
Warning
Danger of burns Some vehicle components become very hot when the vehicle is operated.
–Do not touch hot components such as exhaust system, radiator, engine, shock absorber, and the brake system. Allow these
components to cool down before starting work on them.
Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a safe and environmentally
compatible manner.
The vehicle should only be used by trained persons.
Have malfunctions that impair safety promptly eliminated by an authorized Husqvarna workshop.
Adhere to the information and warning labels on the vehicle.
2.6 Protective clothing
Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.
–Wear protective clothing (helmet, boots, gloves, pants and jacket with protectors) every time you ride the vehicle. Always
wear protective clothing that is in good condition and meets the legal requirements.
In the interest of your own safety, Husqvarna recommends that you only operate the vehicle while wearing protective clothing.
2.7 Work rules
Special tools are necessary for certain tasks. The tools are not contained in the vehicle but can be ordered under the number in paren-
theses. E.g.: bearing puller (15112017000)
During assembly, non-reusable parts (e.g. self-locking screws and nuts, seals and seal rings, O-rings, pins, lock washers) must be
replaced by new parts.
In some instances, a thread locker (e.g. Loctite®) is required. The manufacturer instructions for use must be followed.
After disassembly, clean the parts that are to be reused and check them for damage and wear. Change damaged or worn parts.
After you complete the repair or service work, check the operating safety of the vehicle.
2.8 Environment
If you use your motorcycle responsibly, you can ensure that problems and conflicts do not occur. To protect the future of the motorcycle
sport, make sure that you use your motorcycle legally, display environmental consciousness, and respect the rights of others.
When disposing of used oil, other operating and auxiliary fluids, and used components, comply with the laws and regulations of the
respective country.
Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that
pertain to the disposal of an end-of-life motorcycle. Your authorized Husqvarna dealer will be glad to advise you.
2.9 Owner's Manual
It is important that you read this Owner's Manual carefully and completely before making your first trip. The Owner's Manual contains
useful information and many tips on how to operate, handle, and maintain your motorcycle. Only then will you find out how to customize
the vehicle ideally for your own use and how you can protect yourself from injury.
Keep the Owner's Manual in an accessible place to enable you to refer to it as needed.
If you would like to know more about the vehicle or have questions on the material you read, please contact an authorized Husqvarna
dealer.
The Owner's Manual is an important component of the vehicle and should be handed over to the new owner if the vehicle is sold.

3 IMPORTANT INFORMATION 7
3.1 Manufacturer and implied warranty
The work prescribed in the service schedule must be carried out by an authorized Husqvarna workshop only and confirmed in the cus-
tomer's service & warranty booklet and in the Husqvarna dealer.net; otherwise, all warranty claims will be void. No warranty claims can
be considered for damage resulting from manipulations and/or alterations to the vehicle.
Additional information on the manufacturer or implied warranty and the procedures involved can be found in the service & warranty
booklet.
3.2 Operating and auxiliary substances
Warning
Environmental hazard Improper handling of fuel is a danger to the environment.
–Do not allow fuel to get into the ground water, the ground, or the sewage system.
Use operating and auxiliary substances (such as fuel and lubricants) as specified in the Owner's Manual.
3.3 Spare parts, accessories
For your own safety, only use spare parts and accessory products that are approved and/or recommended by Husqvarna and have
them installed by an authorized Husqvarna workshop. Husqvarna accepts no liability for other products and any resulting damage or
loss.
Certain spare parts and accessory products are specified in parentheses in the descriptions. Your authorized Husqvarna dealer will be
glad to advise you.
The current Husqvarna Husky Power parts for your vehicle can be found on the Husqvarna website.
International Husqvarna website: www.husqvarna-motorcycles.com
3.4 Service
A prerequisite for perfect operation and prevention of premature wear is that the service, care, and tuning work on the engine and chas-
sis is properly carried out as described in the Owner's Manual. Incorrect adjustment and tuning of the engine and chassis can lead to
damage and breakage of components.
Use of the vehicle under difficult conditions, such as on sand or on wet and muddy surfaces, can lead to considerably more rapid wear
of components such as the drive train, brake system, or suspension components. For this reason, it may be necessary to inspect or
replace parts before the next scheduled service.
It is imperative that you adhere to the stipulated run-in times and service intervals. If you observe these exactly, you will ensure a much
longer service life for your motorcycle.
3.5 Figures
The figures contained in the manual may depict special equipment.
In the interest of clarity, some components may be shown disassembled or may not be shown at all. It is not always necessary to disas-
semble the component to perform the activity in question. Please follow the instructions in the text.
3.6 Customer service
Your authorized Husqvarna dealer will be happy to answer any questions you may have on your vehicle and Husqvarna.
A list of authorized Husqvarna dealers can be found on the Husqvarna website.
International Husqvarna website: www.husqvarna-motorcycles.com

4 VIEW OF VEHICLE 8
4.1 View of the vehicle from the left front (example)
L01903-10
1 Filler cap
2 Air filter box lid
3 Fuel tap ( p. 13)
4 Choke ( p. 13)
5 Shift lever ( p. 13)
6 Plug-in stand ( p. 14)

4 VIEW OF VEHICLE 9
4.2 View of vehicle, rear right (example)
L01904-10
1 Clutch lever ( p. 11)
2 Kill switch ( p. 11)
3 Fork compression adjustment
4 Throttle grip ( p. 11)
5 Hand brake lever ( p. 11)
6 Shock absorber rebound adjustment
7 Level viewer for brake fluid, rear
8 Shock absorber compression adjustment
9 Foot brake lever ( p. 14)
10 Kick starter ( p. 14)
11 Fork rebound adjustment

5 SERIAL NUMBERS 10
5.1 Chassis number
401945-10
The chassis number 1is stamped on the right side of the steering head.
5.2 Type label
401946-10
The type label 1is fixed to the front of the steering head.
5.3 Engine number
401949-10
The engine number 1is stamped on the left side of the engine under the engine
sprocket.
5.4 Fork part number
401947-10
The fork part number 1is stamped on the inner side of the fork stub.
5.5 Shock absorber part number
0
0
11
401948-10
The shock absorber part number 1is stamped on the top of the shock absorber
above the adjusting ring on the engine side.

6 CONTROLS 11
6.1 Clutch lever
L01907-10
(125 TC EU)
The clutch lever 1is fitted on the left side of the handlebar.
The clutch is hydraulically operated and self-adjusting.
B01826-10
(250 TC EU)
The clutch lever 1is fitted on the left side of the handlebar.
The clutch is hydraulically operated and self-adjusting.
6.2 Hand brake lever
L01908-10
Hand brake lever 1is located on the right side of the handlebar.
The hand brake lever is used to activate the front brake.
6.3 Throttle grip
L01908-11
Throttle grip 1is fitted on the right side of the handlebar.
6.4 Kill switch
B01827-10
The kill switch 1is fitted on the left side of the handlebar.
Possible states
• Kill switch in basic position –In this position, the ignition circuit is closed, and the
engine can be started.
• Kill switch pressed –In this position, the ignition circuit is interrupted, a running
engine stops, and a non-running engine will not start.

6 CONTROLS 12
6.5 Map‑Select switch (250 TC EU)
L01818-10
The Map‑Select switch 1is fitted on the right side of the handlebar.
Possible states
Performance –This position is used for higher performance.
Soft –This position is used for better rideability.
The engine characteristic can be changed on the handlebar using the
Map‑Select switch.
6.6 Opening the filler cap
Danger
Fire hazard Fuel is highly flammable.
–Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel
is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.
–The fuel in the fuel tank expands when warm and may emerge if overfilled. Follow the instructions on refueling.
Warning
Danger of poisoning Fuel is poisonous and a health hazard.
–Fuel must not come into contact with the skin, eyes, or clothing. Do not breathe in the fuel vapors. If contact occurs with the
eyes, rinse with water immediately and contact a physician. Immediately clean contaminated areas on the skin with soap and
water. If fuel is swallowed, contact a physician immediately. Change clothing that is contaminated with fuel. Store fuel prop-
erly in a suitable canister and keep away from children.
Warning
Environmental hazard Improper handling of fuel is a danger to the environment.
–Do not allow fuel to get into the ground water, the ground, or the sewage system.
L01901-10
–Turn filler cap 1counterclockwise and lift it off.
6.7 Closing the filler cap
L01902-10
–Mount filler cap 1and turn it clockwise until the fuel tank is tightly closed.
Info
Run the fuel tank breather hose 2without kinks.

6 CONTROLS 13
6.8 Fuel tap
L01808-10
The fuel tap is on the left side of the fuel tank.
With tap handle 1on the fuel tap, you can open or close the supply of fuel to the car-
buretor.
Possible states
• Fuel supply closed OFF –Fuel cannot flow from the fuel tank to the carburetor.
• Fuel supply open ON –Fuel can flow from the fuel tank to the carburetor. The fuel
tank empties fully.
6.9 Choke
L01806-10
The choke 1is fitted on the left side of the carburetor.
Activating the choke function frees an opening in the carburetor through which the
engine can draw extra fuel. This creates a richer fuel-air mixture, as is required for a cold
start.
Info
If the engine is warm, the choke function must be deactivated.
Possible states
• Choke function activated –The choke lever is pulled out to the stop.
• Choke function deactivated –The choke lever is pushed in to the stop.
6.10 Shift lever
401950-10
Shift lever 1is mounted on the left side of the engine.
401950-11
(125 TC EU)
The gear positions can be seen in the photograph.
The neutral or idle position is between the first and second gears.

6 CONTROLS 14
401950-13
(250 TC EU)
The gear positions can be seen in the photograph.
The neutral or idle position is between the first and second gears.
6.11 Kick starter
L01606-10
The kick starter 1is fitted on the right side of the engine. The top part can be swiveled.
6.12 Foot brake lever
L01905-11
Foot brake lever 1is located in front of the right footrest.
The foot brake lever is used to activate the rear brake.
6.13 Plug-in stand
L00936-10
The holder for plug-in stand 1is on the left side of the wheel spindle.
The plug-in stand is used to park the motorcycle.
Info
Remove the plug-in stand before riding.

7 PREPARING FOR USE 15
7.1 Advice on first use
Danger
Danger of accidents Danger arising from the rider's judgement being impaired.
–Do not operate the vehicle while under the influence of alcohol, drugs and certain medications or physically or mentally
impaired.
Warning
Risk of injury Missing or poor protective clothing presents an increased safety risk.
–Wear protective clothing (helmet, boots, gloves, pants and jacket with protectors) every time you ride the vehicle. Always
wear protective clothing that is in good condition and meets the legal requirements.
Warning
Danger of crashing Poor vehicle handling due to different tire tread patterns on front and rear wheels.
–The front and rear wheels must be fitted with tires with similar tread patterns to prevent loss of control over the vehicle.
Warning
Danger of accidents Critical riding behavior due to inappropriate riding.
–Adapt your riding speed to the road conditions and your riding ability.
Warning
Danger of accidents Accident risk caused by presence of a passenger.
–Your vehicle is not designed to carry passengers. Do not ride with a passenger.
Warning
Danger of accidents Failure of brake system.
–If the foot brake lever is not released, the brake linings drag continuously. The rear brake may fail due to overheating. Take
your foot off the foot brake lever when you are not braking.
Warning
Danger of accidents Unstable riding behavior.
–Do not exceed the maximum permissible weight and axle loads.
Warning
Risk of misappropriation Usage by unauthorized persons.
–Never leave the vehicle while the engine is running. Secure the vehicle against use by unauthorized persons.
Info
When using your motorcycle, remember that others may feel disturbed by excessive noise.
–Make sure that the pre-delivery inspection work has been carried out by an authorized Husqvarna workshop.
You receive a delivery certificate and the service record at vehicle handover.
–Before your first trip, read the entire operating instructions carefully.
–Get to know the controls.
–Adjust the basic position of the clutch lever. ( p. 52)
–Adjust the basic position of the hand brake lever. ( p. 56)
–Adjust the basic position of the foot brake lever. x( p. 60)
–Adjust the basic position of the shift lever. x( p. 79)
–Become accustomed to the handling of the motorcycle on suitable terrain.
Info
Your motorcycle is not authorized for riding on public roads.
Offroad, you should be accompanied by another person on another machine so that you can help each other.
–Try also to ride as slowly as possible and in a standing position to get a better feeling for the vehicle.
–Do not make any offroad trips that over-stress your ability and experience.
–Hold the handlebar firmly with both hands and keep your feet on the footrests when riding.
–Do not transport luggage.

7 PREPARING FOR USE 16
–Do not exceed the overall maximum permitted weight and the axle loads.
Guideline
Maximum permissible overall weight 335 kg (739 lb.)
Maximum permissible front axle load 145 kg (320 lb.)
Maximum permissible rear axle load 190 kg (419 lb.)
–Check the spoke tension. ( p. 68)
Info
The spoke tension must be checked after half an hour of operation.
–Run in the engine. ( p. 16)
7.2 Running in the engine
–During the running-in phase, do not exceed the specified engine performance.
Guideline
Maximum engine performance
During the first 3 operating hours < 70 %
During the first 5 operating hours < 100 %
–Avoid fully opening the throttle!
7.3 Preparing the vehicle for difficult riding conditions
Info
Use of the vehicle under difficult conditions, such as on sand or on wet and muddy surfaces, can lead to considerably more rapid
wear of components such as the drive train, brake system, or suspension components. For this reason, it may be necessary to
inspect or replace parts before the next scheduled service.
–Seal the air filter box. x( p. 44)
–Clean the air filter and air filter box. x( p. 43)
Info
Check the air filter approx. every 30 minutes.
–Additionally secure the rubber grip. ( p. 52)
–Check the electrical connector for humidity and corrosion and to ensure it is firmly seated.
» If humidity, corrosion, or damage is found:
–Clean and dry the connector, or change it if necessary.
Difficult riding conditions are:
–Riding on dry sand. ( p. 16)
–Riding on wet sand. ( p. 17)
–Riding on wet and muddy surfaces. ( p. 18)
–Riding at high temperatures and low speeds. ( p. 18)
–Riding at low temperatures or in snow. ( p. 19)
7.4 Preparations for riding on dry sand
600872-10
–Check the radiator cap.
Value on the radiator cap 1.8 bar (26 psi)
» If the displayed value does not equal the setpoint value:
Warning
Danger of scalding During motorcycle operation, the coolant gets
very hot and is under pressure.
–Do not remove the radiator cap, radiator hoses or other cooling
system components when the engine is hot. Allow the engine and
cooling system to cool down. In case of scalding, rinse immedi-
ately with lukewarm water.

7 PREPARING FOR USE 17
–Change the radiator cap.
B00435-01
–Mount the dust cover for the air filter.
Dust cover for air filter (77206920100)
Info
Observe the Husky Power fitting instructions.
B00436-01
–Mount the dust cover for the air filter for sand.
Sand cover for air filter (59006922000)
Info
Observe the Husky Power fitting instructions.
–Adjust the carburetor jetting and setting.
Info
The recommended carburetor tuning is available from your authorized Husq-
varna workshop.
600868-01
–Clean the chain.
–Mount the steel sprocket.
Tip
Do not grease the chain.
–Clean the radiator fins.
–Carefully align bent radiator fins.
–If used in sand regularly, replace the piston every 10 operating hours.
7.5 Preparations for riding on wet sand
600872-10
–Check the radiator cap.
Value on the radiator cap 1.8 bar (26 psi)
» If the displayed value does not equal the setpoint value:
Warning
Danger of scalding During motorcycle operation, the coolant gets
very hot and is under pressure.
–Do not remove the radiator cap, radiator hoses or other cooling
system components when the engine is hot. Allow the engine and
cooling system to cool down. In case of scalding, rinse immedi-
ately with lukewarm water.
–Change the radiator cap.
B00437-01
–Mount the rain cover for the air filter.
Rain cover for air filter (77206921100)
Info
Observe the Husky Power fitting instructions.
–Adjust the carburetor jetting and setting.
Info
The recommended carburetor tuning is available from your authorized Husq-
varna workshop.

7 PREPARING FOR USE 18
600868-01
–Clean the chain.
–Mount the steel sprocket.
Tip
Do not grease the chain.
–Clean the radiator fins.
–Carefully align bent radiator fins.
–If used in sand regularly, replace the piston every 10 operating hours.
7.6 Preparations for riding on wet and muddy surfaces
B00437-01
–Mount the rain cover for the air filter.
Rain cover for air filter (77206921100)
Info
Observe the Husky Power fitting instructions.
–Adjust the carburetor jetting and setting.
Info
The recommended carburetor tuning is available from your authorized Husq-
varna workshop.
600868-01
–Mount the steel sprocket.
–Clean the motorcycle. ( p. 85)
–Carefully align bent radiator fins.
7.7 Preparations for riding at high temperatures and low speeds
600872-10
–Check the radiator cap.
Value on the radiator cap 1.8 bar (26 psi)
» If the displayed value does not equal the setpoint value:
Warning
Danger of scalding During motorcycle operation, the coolant gets
very hot and is under pressure.
–Do not remove the radiator cap, radiator hoses or other cooling
system components when the engine is hot. Allow the engine and
cooling system to cool down. In case of scalding, rinse immedi-
ately with lukewarm water.
–Change the radiator cap.
600868-01
–Adjust the secondary ratio to the terrain.
Info
The engine oil heats up quickly when the clutch is operated frequently due to
an excessively high secondary drive.
–Clean the chain.
–Clean the radiator fins.
–Carefully align bent radiator fins.
–Check the coolant level. ( p. 72)