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  9. Husqvarna 323P4, 325P4, 325P5 User manual

Husqvarna 323P4, 325P4, 325P5 User manual

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323P4 325P5
X-series
Operator’s manual (EPA)
Please read the operator’s manual carefully and make sure you
understand the instructions before using the machine.
2 –
English
KEY TO SYMBOLS
Symbols
WARNING! The machine can be a dangerous
tool if used incorrectly or carelessly, hich can
cause serious or fatal injury to the operator or
others.
Please read the operator’s manual carefully
and make sure you understand the
instructions before using the machine.
Al ays ear:
• A protective helmet here there is a risk of
falling objects
• Approved hearing protection
• Protective goggles or a visor
This machine is not electrically insulated.
If the machine touches or comes close to
high-voltage po er lines it could lead to
death or serious bodily injury. Electricity
can jump from one point to another by
arcing. The higher the voltage, the greater
the distance electricity can jump.
Electricity can also travel through
branches and other objects, especially if
they are et. Al ays keep a distance of at
least 10 m bet een the machine and high-voltage po er lines
and/or any objects that are touching them. If have to ork
ithin this safe distance you should al ays contact the
relevant po er company to make sure the po er is s itched
off before you start ork.
This machine has a long reach. Make sure that no people or
animals come closer than 15 m hen the machine is running.
Al ays ear approved protective gloves.
Wear sturdy, non-slip boots.
Other symbols/decals on the machine refer to special
certification requirements for certain mar ets.
S itch off the engine by moving the stop
s itch to the STOP position before carrying
out any checks or maintenance.
Al ays ear approved protective gloves.
Regular cleaning is required.
Visual check.
Protective goggles or a visor must be orn.
Filling ith chain oil and adjusting oil flo
English
– 3
CONTENTS
Contents Note the following before starting:
The machine is only designed for cutting branches and t igs.
Maintenance, replacement, or repair of the emission control
devices and system may be performed by any nonroad
engine repair establishment or individual.
Husqvarna AB has a policy of continuous product
development and therefore reserves the right to modify the
design and appearance of products ithout prior notice.
This decal certifies that the product has been approved in
accordance ith American exhaust emissions requirements
EPA Ph II and CARB Tier II. The Emissions Compliance
Period referred to on the Emissions Compliance label
indicates the numbers of operating hours for hich the engine
has been sho n to meet Federal and California emission
requirements.
KEY TO SYMBOLS
Symbols ....................................................................... 2
CONTENTS
Contents ...................................................................... 3
Note the follo ing before starting: ................................ 3
SAFETY INSTRUCTIONS
Personal protective equipment ..................................... 4
Machine
′
s safety equipment ........................................ 4
Checking, maintaining and servicing the machine
′
s
safety equipment .......................................................... 5
General safety precautions .......................................... 11
Safety instructions for using a pruning sa ................. 12
WHAT IS WHAT?
What is hat? .............................................................. 15
ASSEMBLY
Fitting the cutting head ................................................ 16
Fitting the bar and chain .............................................. 16
Adjusting the harness .................................................. 16
Filling ith oil ................................................................ 16
Assembling and dismantling the t o-piece shaft
(325P5) ......................................................................... 17
FUEL HANDLING
Fuel .............................................................................. 18
Fuelling ........................................................................ 18
STARTING AND STOPPING
Check before starting ................................................... 19
Starting and stopping ................................................... 19
MAINTENANCE
Carburettor ................................................................... 20
Muffler .......................................................................... 21
Cooling system ............................................................ 22
Spark plug .................................................................... 22
Air filter ......................................................................... 22
Bevel gear .................................................................... 23
Maintenance schedule ................................................. 23
TECHNICAL DATA
Technical data .............................................................. 24
FEDERAL EMISSION CONTROL WARRANTY
STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS ..... 26
!
WARNING! Under no circumstances may the
design of the machine be modified without
the permission of the manufacturer. Always
use genuine accessories. Non-authorized
modifications and/or accessories can result
in serious personal injury or the death of the
operator or others.
Your warranty does not cover damage or
liability caused by the use of non-authorized
accessories or replacement parts.
IMPORTANT ENGINE INFORMATION
HUSQVARNA AB HUSKVARNA SWEDEN TWC
REFER TO OPERATOR`S MANUAL FOR
MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
FOR SMALL NON - ROAD ENGINES.
EPTHIS ENGINE CONFORMS TO U.S. PH1A
4 –
English
SAFETY INSTRUCTIONS
Personal protective equipment
GLOVES
Gloves must be orn hen required, for example hen fitting,
inspecting or cleaning cutting attachments.
PROTECTIVE HELMET AND VISOR
HEARING PROTECTION Wear hearing protection that
provides adequate noise reduction.
EYE PROTECTION Blo s from branches or objects that are
thro n out by a cutting attachment can damage the eyes.
BOOTS
Wear sturdy, non-slip boots.
CLOTHING Wear clothes made of a strong fabric and avoid
loose clothing that can catch on t igs and branches. Al ays
ear heavy, long pants. Do not ear je ellery, shorts sandals
or go barefoot. Secure hair so it is above shoulder level.
FIRST AID KIT
Al ays have a first aid kit nearby.
Machine
′
s safety equipment
This section describes the machine
′
s safety equipment, its
purpose, and ho checks and maintenance should be carried
out to ensure that it operates correctly. See the ”What is
hat?” section to locate here this equipment is positioned
on your machine.
Throttle loc
The throttle lock is designed to prevent accidental operation
of the throttle control. When you press the lock (A) (i.e. hen
you grasp the handle) it releases the throttle control (B).
When you release the handle the throttle control and the
throttle lock both move back to their original positions. This
movement is controlled by t o independent return springs.
This arrangement means that the throttle control is
automatically locked at the idle setting.
Stop switch
Use the stop s itch to s itch off the engine.
Vibration damping system
Your machine is equipped ith a vibration damping system
that is designed to minimise vibration and make operation
easier.
IMPORTANT INFORMATION
The machine can be a
dangerous tool if used incorrectly or carelessly, hich can
cause serious or fatal injury to the operator or others.
Please read the operator’s manual carefully and make sure
you understand the instructions before using the machine.
You must ear approved protective equipment henever
you use the machine. Personal protective equipment
cannot eliminate the risk of injury but it ill reduce the
degree of injury if an accident does happen. Ask your
dealer for help in choosing the right equipment.
!
WARNING! Remove your hearing protection
as soon as you stop the engine, so that you
can hear any noises or warning signals.
!
WARNING! Never use a machine that has
faulty safety equipment! Carry out the
inspection, maintenance and service
routines listed in this section.
A
B
English
– 5
SAFETY INSTRUCTIONS
The machine
′
s vibration damping system reduces the transfer
of vibration bet een the engine unit/cutting equipment and
the machine
′
s handle unit.
Muffler
The muffler is designed to keep noise levels to a minimum
and to direct exhaust fumes a ay from the user.
A muffler fitted ith a catalytic converter is also designed to
reduce harmful exhaust gases.
In countries that have a arm and dry climate there is a
significant risk of fire. We therefore fit certain mufflers ith a
spark arrestor mesh. Check hether the muffler on your
machine is fitted ith this kind of mesh.
For mufflers it is very important that you follo the instructions
on checking, maintaining and servicing your machine. See
instructions under the heading Checking, maintaining and
servicing the machine’s safety equipment.
Chec ing, maintaining and servicing
the machine
′
s safety equipment
Throttle loc
• Make sure the throttle control is locked at the idle setting
hen the throttle lock is released.
• Press the throttle lock and make sure it returns to its
original position hen you release it.
• Check that the throttle control and throttle lock move freely
and that the return springs ork properly.
!
WARNING! Overexposure to vibration can
lead to circulatory damage or nerve damage
in people who have impaired circulation.
Contact your doctor if you experience
symptoms of overexposure to vibration.
Such symptoms include numbness, loss of
feeling, tingling, pric ing, pain, loss of
strength, changes in s in colour or
condition. These symptoms normally appear
in the fingers, hands or wrists. The ris
increases at low temperatures.
!
WARNING! Mufflers fitted with catalytic
converters get very hot during use and
remain so for some time after stopping. This
also applies at idle speed. Contact can result
in burns to the s in. Remember the ris of
fire!
!
WARNING! The inside of muffler contain
chemicals that may be carcinogenic. Avoid
contact with these elements in the event of a
damaged muffler.
!
WARNING! Engine exhaust fumes contain
carbon monoxide, which can cause carbon
monoxide poisoning. For this reason you
should not start or run the machine indoors,
or anywhere that is poorly ventilated.
The exhaust fumes from the engine are hot
and may contain spar s which can start a
fire. Never start the machine indoors or near
combustible material!
IMPORTANT!
All servicing and repair ork on the machine requires
special training. This is especially true of the machine
′
s
safety equipment. If your machine fails any of the checks
described belo you must contact your service agent.
When you buy any of our products e guarantee the
availability of professional repairs and service. If the retailer
ho sells your machine is not a servicing dealer, ask him for
the address of your nearest service agent.
6 –
English
SAFETY INSTRUCTIONS
• See instructions under the heading Start. Start the
machine and apply full throttle. Release the throttle and
check that the cutting attachment stops and remains at a
standstill. If the cutting attachment rotates ith the throttle
in the idle position then the carburettor idle setting must be
checked. See instructions under the heading
Maintenance.
Stop switch
• Start the engine and make sure the engine stops hen
you move the stop s itch to the stop setting.
Vibration damping system
• Regularly check the vibration damping units for cracks or
deformation.
• Check that the vibration damping element is undamaged
and securely attached.
Muffler
• Never use a machine that has a faulty muffler.
• Regularly check that the muffler is securely attached to
the machine.
• If the muffler on your machine is fitted ith a spark
arrestor mesh this must be cleaned regularly. A blocked
mesh ill cause the engine to overheat and may lead to
serious damage.
Never use a muffler ith a defective spark arrestor mesh.
Cutting equipment
This section describes ho you can achieve maximum
clearing capacity and extend the life of the cutting attachment
through correct maintenance and using the right type of
cutting attachment.
Check the cutting equipment ith regard to damage and
crack formation. Damaged cutting equipment should al ays
be replaced.
•
Only use cutting equipment recommended by us!
•
Keep the chain’s cutting teeth properly sharpened!
Follow our instructions and use the recommended
file gauge.
A damaged or badly sharpened chain
increases the risk of accidents.
•
Maintain the correct ra er clearance! Follow our
instructions and use the recommended ra er gauge.
Too large a clearance increases the risk of kickback.
•
Keep the chain properly tensioned!
If the chain is slack
it is more likely to jump off and lead to increased ear on
the bar, chain and drive sprocket.
English
– 7
SAFETY INSTRUCTIONS
•
Keep cutting equipment well lubricated and properly
maintained!
A poorly lubricated chain is more likely to
break and lead to increased ear on the bar, chain and
drive sprocket.
Specification of bar and saw chain
When the cutting attachment supplied ith your machine has
to be replaced, because it is orn out or damaged, you must
only fit the types of bar and sa chain recommended by us.
Bar
• Length (inches/cm)
• Number of teeth on bar tip sprocket (T). Small number =
small tip radius = lo risk of kickback.
• Chain pitch (inches). The spacing bet een the drive links
of the chain must match the spacing of the teeth on the
bar tip sprocket and drive sprocket.
• Number of drive links. The number of drive links is
determined by the length of the bar, the chain pitch and
the number of teeth on the bar tip sprocket.
• Bar groove idth (inches/mm). The groove in the bar must
match the idth of the chain drive links.
• Sa chain oil hole and hole for chain tensioner pin.
Chain
• Sa chain pitch (inches). (The distance bet een three
drive links, divided by t o.)
• Drive link idth (mm/inches)
• Number of drive links.
Level of kickback reduction. The only thing that describes the
level of kickback reduction offered by a sa chain is its model
number.
Sharpening your chain and adjusting ra er
clearance
General information on sharpening cutting teeth
• Never use a blunt chain. When the chain is blunt you have
to exert more pressure to force the bar through the ood
and the cuttings ill be very small. If the chain is very blunt
it ill not produce any cuttings at all. Wood po der ould
be the only result.
• A sharp chain eats its ay through the ood and
produces long, thick cuttings.
!
WARNING! Never use a machine with faulty
safety equipment. The machine’s safety
equipment must be chec ed and maintained
as described in this section. If your machine
fails any of these chec s contact your
service agent to get it repaired.
!
WARNING! Always stop the engine before
doing any wor on the cutting attachment.
This continues to rotate even after the
throttle has been released. Ensure that the
cutting attachment has stopped completely
and disconnect the HT lead from the spar
plug before you start to wor on it.
!
WARNING! The ris of ic bac is increased
with a badly sharpened chain!
8 –
English
SAFETY INSTRUCTIONS
• The cutting part of the chain is called the cutting link and
this consists of a cutting tooth (A) and the raker lip (B). The
cutting depth is determined by the difference in height
bet een the t o.
• When you sharpen a cutting tooth there are five important
factors to remember.
- Filing angle
- Cutting angle
- File position
- Round file diameter
- File depth
It is very difficult to sharpen a chain correctly ithout the right
equipment. We recommend that you use our file gauge. This
ill help you obtain the maximum kickback reduction and
cutting performance from your chain.
Sharpening cutting teeth
To sharpen cutting teeth you ill need a round file and a file
gauge.
• Check that the chain is correctly tensioned. A slack chain
ill move side ays, making it more difficult to sharpen
correctly.
• Al ays file cutting teeth from the inside face out ards.
Reduce the pressure on the return stroke. File all the teeth
on one side of the bar first. Then turn the sa over and file
the remaining teeth from the other side.
AB
1
5
!
WARNING! The following faults will increase
the ris of ic bac considerably:
File angle too large
Cutting angle too small
File diameter too
small
English
– 9
SAFETY INSTRUCTIONS
• File all the teeth to the same length. When the length of
the cutting teeth is reduced to 4 mm (0.16") the chain is
orn out and should be replaced.
General advice on setting ra er clearance
• When you sharpen the cutting teeth you reduce the raker
clearance (=cutting depth). To maintain optimal cutting
performance you must file back the raker lip to the
recommended height.
• On a lo -kickback cutting link the front edge of the raker
lip is rounded. It is very important that you maintain this
radius or bevel hen you adjust the raker clearance.
• We recommend that you use our raker gauge to achieve
the correct clearance and bevel on the raker lip.
Setting the ra er clearance
• Before setting the raker clearance the cutting teeth should
be ne ly sharpened.
We recommend that you adjust the raker clearance every
third time you sharpen the chain. NOTE! This
recommendation assumes that the length of the cutting
teeth is not reduced excessively.
• To adjust the raker clearance you ill need a flat file and a
raker gauge.
• Place the gauge over the raker lip.
• Place the file over the part of the lip that protrudes through
the gauge and file off the excess. The clearance is correct
hen you no longer feel any resistance as you dra the
file over the gauge.
Tensioning the chain
• The more you use a chain the longer it becomes. It is
therefore important to adjust the chain regularly to take up
the slack.
• Check the chain tension every time you refuel. NOTE! A
ne chain has a running-in period during hich you
should check the tension more frequently.
• Tension the chain as tightly as possible, but not so tight
that you cannot pull it round freely by hand.
•
- Undo the bar nut.
- Tension the chain by turning the chain tensioning
scre clock ise using the combination spanner. The
chain should be tensioned until it does not sag from
the underside of the bar.
!
WARNING! The ris of ic bac is increased
if the ra er clearance is too large!
!
WARNING! A slac chain may jump off and
cause serious or even fatal injury.
10 – English
SAFETY INSTRUCTIONS
- Use the combination spanner to tighten the blade nut
hile holding up the tip of the bar. Check that you can
pull the sa chain round freely by hand.
Lubricating cutting equipment
Chain oil
• Chain oil must demonstrate good adhesion to the chain
and also maintain its flo characteristics regardless of
hether it is arm summer or cold inter eather.
• As a chain sa manufacturer e have developed an
optimal chain oil hich, ith its vegetable oil base, is also
biodegradable. We recommend the use of our o n oil for
both maximum chain life and to minimise environmental
damage.
• If our o n chain oil is not available, standard chain oil is
recommended.
• In areas here oil specifically for lubrication of sa chains
is unavailable, ordinary EP 90 transmission oil may be
used.
•Never use waste oil! This is dangerous for yourself, the
machine and the environment.
Filling with chain oil
The oil pump is preset at the factory to meet most lubrication
requirements. A full oil tank ill last about half as long as a full
tank of fuel. You should therefore check the level of oil in the
oil tank regularly to avoid damage to the sa chain and bar
that could occur due to lack of lubrication.
Chec ing chain lubrication
• Check the chain lubrication each time you refuel.
Aim the tip of the bar at a light coloured surface about 20
cm (8 inches) a ay. After 1 minute running at 3/4 throttle
you should see a distinct line of oil on the light surface.
Adjusting chain lubrication
When cutting dry or hard species of ood it may be
necessary to increase lubrication. To adjust the oil flo , first
undo scre (A) then turn the adjuster scre (B) anticlock ise.
Re-tighten scre (A). Remember that this ill increase the oil
consumption and you should therefore check the level in the
oil tank more frequently.
What to do if lubrication does not wor :
• Check that the oil channel in the bar is not obstructed.
Clean if necessary.
• Check that the oil channel in the gear housing is clean.
Clean if necessary.
• Check that the bar tip sprocket turns freely. If the chain
lubrication system is still not orking after carrying out the
above checks you should contact your service orkshop.
Chec ing wear on cutting equipment
Chain
Check the chain daily for:
• Visible cracks in rivets and links.
• Whether the chain is stiff.
!
WARNING! Poor lubrication of cutting
equipment may cause the chain to snap,
which could lead to serious, even fatal
injuries.
A
B