HUSTLER Automobile Accessories User manual

•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
Hustler X-One
Parts Manual

t-2 113674 0711

113674 0711 c-1
Table of Contents
General Information
Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . 1-1
Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . 1-2
Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Section 2
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Engine Guard Kaw FX850V Only . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Miscellaneous Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Section 3
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Section 4
Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Wheel & Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Section 5
Kawasaki FX691V & FX730V Engine . . . . . . . . . . . . . . . . . . . . . . . 5-2
Kawasaki FX850V Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Kawasaki Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Kohler CV730 & CV740 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Kohler ECV749 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Kohler Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Fuel System-Tanks & Fuel Lines (without Carbon Canister) . . . . . 5-14
Fuel & Evap Service Parts (without Carbon Canister) . . . . . . . . . . 5-16
Fuel System-Tanks & Fuel Lines (with Carbon Canister) . . . . . . . . 5-18
Fuel & Evap Service Parts (with Carbon Canister) . . . . . . . . . . . . . 5-22
Section 6
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Instrument Panel EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Section 7
48" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
48" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
48" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
54" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
54" Deck Pulleys and Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
54" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
60" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

c-2 113674 0711
60" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
60" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
54" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
54" Rear Discharge Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . 7-22
54" Rear Discharge Deck Dust Shield . . . . . . . . . . . . . . . . . . . . . . 7-24
54" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
60" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
60" Rear Discharge Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
60" Rear Discharge Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
60" Rear Discharge Dust Shield . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
60" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Side Discharge Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Rear Discharge Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
Section 8
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-1

113674_0711 1-1
General Information
This Manual covers Hustler X-One models 930503, 930511, 930529, 930529US, 930537, 930537US,
930545, 930552, 930560, 930578, 930586, 930594, 931055, 931055US, 930503EX, 930511EX,
930529EX, 930537EX, 930545EX, 930552EX, 930560EX and 930594EX.
Service Literature
Options Available From Your Dealer
Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give
the model and serial number to your parts and service representative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
This manual is part of a service package for the Hustler mowers. Use of this manual in conjunction with other Hustler
mower and component manuals will provide the information necessary to service and maintain Hustler mowers.
This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used
were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in
detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-
fication. If a change has been made to your machine which is not reflected in this parts manual, see your Hustler dealer
for current information and parts.
The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to
perform normal maintenance requirements on these units.
The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-
ating the mower.
The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing
of their products.
PART NO. DESCRIPTION
603029 OPERATOR’S MANUAL
602609 KAWASAKI FX691V, FX730V ENGINE MANUAL
601615 KAWASAKI FX850V ENGINE MANUAL
602608 KOHLER ENGINE MANUAL
113874 X-ONE SERVICE MANUAL
113856 WARRANTY STATEMENT
PART NO. DESCRIPTION PART NO. DESCRIPTION
603162 FLEX FORK 113911 DUAL REAR ANTI-SCALP
114324 HITCH KIT 113910 SINGLE REAR ANTI-SCALP
110153 LIGHT KIT 600197 SUSPENSION KIT
789537 SEMI-PNEUMATIC TIRE 353961 STEERING LEVER EXTENSION
113721 MULCH KIT, 54" DECK 113907 54" SAND KIT
113720 MULCH KIT, 48" DECK 113722 MULCH KIT, 60" DECK
113906 48" SAND KIT 113679 60" SAND KIT
930446 CATCHER 3-BAG 113901 CATCHER ADAPTER KIT (54)
113900 CATCHER ADAPTER KIT (48) 113902 CATCHER ADAPTER KIT (60)

1-2 113674_0711
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION
CB CARRIAGE BOLT MB MACHINE BUSHING
CE CLEVIS PIN MS MACHINE SCREW
CN CLIP NUT NT NUT
CP COTTER PIN SC SELF TAPPING CAP SCREW
CS CAP SCREW SH SOCKET HEAD
CW CUP WASHER SB SHOULDER BOLT
FDRW FENDER WASHER SS SET SCREW
FW FLAT WASHER OD OUTSIDE DIAMETER
HX HEX HEAD ID INSIDE DIAMETER
LW LOCK WASHER
SIZE FT-LBS NM SIZE FT-LBS NM
.250 8.2 11.1 M3 1 1.3
.312 17 23 M4 2.2 3
.375 30 40 M5 4.5 6.1
.438 48 65 M6 7.7 10.4
.500 73 99 M8 18.5 25
.562 105 143 M10 37 50
.625 145 200 M12 64 87
.750 260 350 M14 80 108.5
.875 420 565 M16 160 215
1.00 625 850 M20 320 435
M24 555 750

113674_0711 2-1
Section 2
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Engine Guard Kaw FX850V Only . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Miscellaneous Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2-2 113674_0711
Frame
8
4
8
7
1
2
7
5
6
9
3
5
5
1
2
3
10

113674_0711 2-3
Frame
NOTES:
1. In the event the serial number tag becomes damaged or illegible, please
contact your dealer to order a replacement.
2. EPA compliance plate.
3. Patent numbers plate.
INDEX NO. PART NO. QTY. DESCRIPTION
1 550745 1 FRAME, 48" (WITH DECALS & HARDWARE)
550746 1 FRAME, 54" (WITH DECALS & HARDWARE)
550747 1 FRAME, 60" (WITH DECALS & HARDWARE)
550847 1 FRAME, 54" RD (WITH DECALS & HARDWARE)
550848 1 FRAME, 60" RD (WITH DECALS & HARDWARE)
2 781427 1 DECK HEIGHT INDICATOR DECAL
3 602323 1 STEP TREAD
4 808477 2 1/4-20 THREAD NUTSERT
5 N/A 3 TURF PRODUCTS NO. PLATE
6 601993 1 SAFE OPERATION DECAL
7 808493 4 3/8-16 THREAD NUTSERT
8 600961 4 1/2-13 THREAD RIVET NUT
9 602041 1 HOT DECAL
10 602407 1 HUSTLER ID DECAL

2-4 113674_0711
Footrest
2
1
3
3
3