HygroMatik StandardLine SLE 02 User manual

Electrode Steam Humidifier
StandardLine
IMPORTANT: READ AND SAVE
THESE INSTRUCTIONS ÁSLE.ENOÈ
E-8881152
Manual

Page 2
Risk of electrical shock!
Hazardous electrical high voltage!
All electrical work to be performed by certified expert staff (electricians or expert personnel with
eqivalent training) only.
Certain computer programs contained in this product [or device] were developed by HygroMatik
GmbH ("the Work(s)").
Copyright © HygroMatik GmbH [05.05.2017]
SLE 05/10/20/30/45/65
All Rights reserved.
Current version of this manual can be found at: www.hygromatik.co.uk
HygroMatik GmbH grants the legal user of this product [or device] the right to use the Work(s)
solely within the scope of the legitimate operation of the product [or device]. No other right is
granted under this licence. In particular and without prejudice to the generality of the foregoing,
the Work(s) may not be used, sold, licensed, transferred, copied or reproduced in whole or in
part or in any manner or form other than as expressly granted here without the prior written con-
sent of HygroMatik GmbH.
Information in this manual is subject to change or alteration without prior notice.

3
1. Introduction ....................................................................................................................... 6
1.1 Typographic Distinctions ...................................................................................................6
1.2 Documentation .................................................................................................................. 6
1.3 Symbols in Use ................................................................................................................. 6
1.3.1 Specific Symbols related to Safety Instructions ............................................................. 6
1.3.2 General Symbols ............................................................................................................ 6
1.4 Intended Use ..................................................................................................................... 7
2. Safety Instructions ............................................................................................................ 8
2.1 Guidelines for Safe Operation ........................................................................................... 8
2.1.1 Scope ............................................................................................................................. 8
2.1.2 Unit control ..................................................................................................................... 8
2.1.3 Unit Operation ................................................................................................................ 8
2.1.4 Mounting, dismantling, maintenance and repair of the unit ............................................ 9
2.1.5 Electrical ......................................................................................................................... 9
2.2 Disposal after dismantling ................................................................................................9
3. Transport ............................................................................................................................ 10
3.1 Overview ........................................................................................................................... 10
3.2 Packing .............................................................................................................................. 10
3.3 Interim Storage .................................................................................................................. 10
3.4 Check for Complete and Correct Delivery of Goods ......................................................... 10
4. Functional Description and Device Composition .......................................................... 11
4.1 Mode of Action .................................................................................................................. 11
4.2 Mechanical Construction ................................................................................................... 11
4.3 Operating sequence .......................................................................................................... 12
5. Mechanical installation .....................................................................................................13
5.1 Environment Parameters to be met and Mounting Recommendations ............................. 13
5.1.1 Fittig measures ............................................................................................................... 14
5.1.2 Dimensions ..................................................................................................................... 15
5.2 Unit Installation Check ....................................................................................................... 17
5.3 Absorption Distance BN .................................................................................................... 18
5.3.1 Determining the Absorption Distance ............................................................................. 18
5.3.2 Absorption Distance Nomogram .................................................................................... 19
5.4 Steam Manifold ................................................................................................................. 20
5.4.1 General installation guidelines ....................................................................................... 20
5.4.2 Recommendations for dimensioning .............................................................................. 20
5.5 Steam line and condensate hose layout .......................................................................... 23
5.5.1 Guide lines for steam line design .................................................................................. 23
5.5.2 Condensate hose layout ................................................................................................. 23
5.5.3 Steam line and condensate hose installation types ....................................................... 24
6. Water connection .............................................................................................................. 25
6.1 Operation with softened water ........................................................................................... 25
6.2 Water supply ..................................................................................................................... 26
6.3 Water discharge ................................................................................................................ 27

4
6.4 Water connections final check ........................................................................................... 28
7. Electrical connection ........................................................................................................ 29
7.1 Electrical installation approach .......................................................................................... 29
7.2 Cable connections ............................................................................................................. 30
7.3 Safety interlock .................................................................................................................. 30
7.4 Control signal .................................................................................................................... 31
7.4.1 1-step operation ............................................................................................................. 31
7.4.2 Operation with an active humidity sensor or external controller ..................................... 31
7.5 Connection diagram .......................................................................................................... 31
7.6 Electrical installation check list .......................................................................................... 31
8. Commissioning ................................................................................................................. 32
9. Maintenance ....................................................................................................................... 33
9.1 General .............................................................................................................................. 33
9.1.1 Safety instructions for maintenance ............................................................................... 33
9.2 Maintenance frame work ................................................................................................... 34
9.3 Removal and reinstallation of the steam cylinder .............................................................. 35
9.4 Steam cylinder, electrodes and cylinder base cleaning .................................................... 39
9.5 Checking cable connections .............................................................................................. 39
9.6 Solenoid valve removal/reinstallation and fine filter cleaning ............................................ 40
9.7 Cleaning of blow-down pump ............................................................................................ 41
9.8 Check of hoses .................................................................................................................. 42
9.9 Electrode replacement ......................................................................................................42
9.10 Functional check ............................................................................................................. 42
9.11 Finishing maintenance .................................................................................................... 42
10. Dismantling ...................................................................................................................... 43
11. Unit Control ...................................................................................................................... 44
11.1 General description ......................................................................................................... 44
11.1.1 Main PCB connections ................................................................................................. 45
11.1.2 Main PCB inputs and outputs ....................................................................................... 46
11.2 Control operation ............................................................................................................. 47
11.2.1 Principal user guidance ................................................................................................ 47
11.2.2 Menu structure ............................................................................................................. 47
11.2.3 Menu tree ..................................................................................................................... 48
11.3 The control panel ............................................................................................................. 49
11.4 Navigation within a menu ................................................................................................ 50
11.5 Tabular representation of reading value list and provider level submenus ..................... 51
11.5.1 The reading value list ................................................................................................... 51
11.5.2 Provider level submenus and relating parameters ....................................................... 52
11.6 Exemplary variation of a parameter setting ..................................................................... 55
11.7 Detailed description of the user level reading values and settings .................................. 56
11.8 Detailed parameter descriptions ...................................................................................... 59
12. Trouble shooting ............................................................................................................. 64
12.1 Error handling .................................................................................................................. 64
12.1.1 Table of possible faults and related error codes .......................................................... 64

5
12.2 Table of functional disruptions ......................................................................................... 68
13. Declaration of Conformity .............................................................................................. 71
14. Spare Parts ...................................................................................................................... 72
15. Fax Form - Order for spare parts ................................................................................... 74
16. Technical specifications ................................................................................................. 75
17. Exploded view ................................................................................................................. 76
18. View of housing ............................................................................................................... 77

Page 6
1. Introduction
Dear Customer,
Thank you for choosing a HygroMatik steam
humidifier.
HygroMatik steam humidifiers represent the
latest in humidification technology.
In order to operate your HygroMatik steam
humidifier safely, properly and efficiently,
please read these operating instructions.
Employ your steam humidifier only in sound
condition and as directed. Consider potential
hazards and safety issues and follow all the
recommendations in these instructions.
If you have additional questions, please con-
tact your expert dealer.
For all technical questions or spare parts
orders, please be prepared to provide unit
type and serial number (see name plate on
the unit).
1.1 Typographic Distinctions
•preceded by a bullet: general speci-
fications
» preceded by an arrow: Procedures
for servicing or maintenance which
should or must be performed in the
indicated order
Installation step which must be
checked off.
italics Terms used with graphics or draw-
ings
1.2 Documentation
Retention
Please retain these operating instructions in
a secure, always accessible location. If the
product is resold, turn the documentation
over to the new operator. If the documenta-
tion is lost, please contact HygroMatik.
Versions in Other Languages
These operating instructions are available in
several languages. If interested, please con-
tact HygroMatik or your HygroMatik dealer.
1.3 Symbols in Use
1.3.1 Specific Symbols related to
Safety Instructions
According to ANSI Z535.6 the following
signal words are used within this document:
DANGER indicates a hazardous situation
which, if not avoided, will result in death or
serious injury.
WARNING indicates a hazardous situation
which, if not avoided, could result in death or
serious injury.
CAUTION indicates a hazardous situation
which, if not avoided, could result in minor or
moderate injury.
NOTICE is used to address practices not
related to physical injury.
1.3.2 General Symbols
This symbol is used whenever a situation
requires special attention beyond the scope
of safety instructions.

Page 7
1.4 Intended Use
HygroMatik electrode steam humidifiers
serve for steam production based on tap
water or partially softened water.
Only use supply water featuring a con-
ductivity of 125 to 1250 µS/cm.
D1: Lower threshold
C1: Range of reduced conductivity
(adjustment required)
A: Normal Tap water
B: Range of increased conductivity
C2: Range of high conductivity
(adjustment required)
D2: Upper threshold
In the C1 and C2 ranges, adaptation of the
periodic blow-down frequency may be
required. Pls. refer to parameter „2-1“ and „2-
2“ explanations given in the „Detailed param-
eter descriptions“ section.
Proper usage also comprises the adherence
to the conditions specified by HygroMatik for:
• installation
• dismantling
• reassembly
• commissioning
• operation
• maintenance
• disposal.
Only qualified and authorised personnel may
operate the unit. Persons transporting or
working on the unit must have read and
understood the corresponding parts of the
Operation and Maintenance Instructions and
especially the chapter 2. „Safety Notes“.
Additionally, operating personnel must be
informed of any possible dangers. You
should place a copy of the Operation and
Maintenance Instructions at the unit‘s opera-
tional location (or near the unit).
By construction, HygroMatik steam humi-
difiers are not qualified for exterior appli-
cation.
Risk of scalding!
Steam with a temperature of up to 100 °C is
produced.
Do not inhalate steam directly!

Page 7
2. Safety Instructions
These safety instructions are required by law.
They promote workplace safety and accident
prevention.
2.1 Guidelines for Safe Opera-
tion
2.1.1 Scope
Comply with the accident prevention regula-
tion „DGUV Regulation 3“ to prevent injury to
yourself and others. Beyond that, national
regulations apply without restrictions.
2.1.2 Unit control
Do not perform any work which compromises
the safety of the unit. Obey all safety notes
and warnings present on the unit.
In case of a malfunction or electrical power
disruption, switch off the unit immediately and
prevent a restart. Repair malfunctions
promptly.
Restricted use.
IEC 60335-1 stipulates as follows:
This device may be used by children of eight
years of age and above as well as by persons
with reduced physical, sensory or mental ca-
pabilities or lack of experience and knowledge
so long as they are supervised or have been
instructed regarding the safe use of the de-
vice and understand the hazards that may re-
sult from it. Cleaning and user maintenance of
the unit must not be undertaken by children
without supervision.
2.1.3 Unit Operation
Risk of scalding!
Uncontrolled hot steam exit in case of leaking
or defective components possible.
Switch off unit immediately.
Risk of material damage!
The unit may be damaged if switched on
repeatedly following a malfunction without
prior repair.
Rectify defects immediately!
The unit must not be operated on a DC
power supply.
The unit may only be used connected to a
steam pipe that safely transports the steam.
Regularly check that all safety and monitor-
ing devices are functioning normally. Do not
remove or disable safety devices.
IEC 60335-1 stipulates as follows:
This device may be used by children of eight
years of age and above as well as by per-
sons with reduced physical, sensory or men-
tal capabilities or lack of experience and
knowledge so long as they are supervised or
have been instructed regarding the safe use
of the device and understand the hazards
that may result from it. Cleaning and user
maintenance of the unit must not be under-
taken by children without supervision.

Page 8
2.1.4 Mounting, dismantling, mainte-
nance and repair of the unit
The HygroMatik steam humidifier is IP20 pro-
tected. Make sure that the unit is not object to
dripping water in the mounting location.
Installing a humidifier in a room without water
discharge requires safety devices to protect
against water leakages.
• Use genuine spare parts only
• After any repair work, have qualified
personnel check the safe operation of
the unit
• Attaching or installing of additional
components is permitted only with the
written consent of the manufacturer
2.1.5 Electrical
Risk of electrical shock!
Hazardous electrical high voltage!
Any work on the electrical system to be per-
formed by certified expert staff (electricians
or expert personnel with comparable training)
only.
Disconnect unit components from electrical
power supply prior to work.
After electrical installation or repair work, test
all safety mechanisms (such as grounding
resistance).
Use only original fuses with the appropriate
amperage rating.
Regularly check the unit‘s electrical equip-
ment. Promptly repair any damage such as
loose connections or burned wiring.
Responsibility for intrinsically safe installation
of the HygroMatik steam humidifiers is
incumbent on the installing specialist com-
pany.
2.2 Disposal after dismantling
The operator is responsible for the disposal
of unit components as required by law.

Page 10
3. Transport
3.1 Overview
Proceed carefully when transporting the
steam humidifier in order to prevent damage
due to stress or careless loading and unload-
ing.
3.2 Packing
Pay attention to the icons affixed to the pack-
ing box.
3.3 Interim Storage
Store the unit in a dry place and protect from
frost or strong sunlight.
3.4 Check for Complete and Cor-
rect Delivery of Goods
Upon receipt of the unit, confirm that:
•model and serial number on the
name plate match those specified in
the order and delivery documents
•the equipment is complete and all
parts are in perfect condition
In case of damage during shipment or miss-
ing parts, immediately notify the carrier or
supplier in writing.
Time limits for filing freight claims with ship-
ping companies are*:
* Time limits for some services subject to
change.
Shipping company After receipt of
goods
Carriers no later than 4 days
Parcel service immediately

Page 11
4. Functional Description and
Device Composition
4.1 Mode of Action
Making use of the frictional heat caused
by current flow in a water tank
The HygroMatik humidifier utilizes the con-
ductivity normally present in tap water for
steam production. Electrodes inside an
enclosed steam cylinder are immersed
directly into the tap water. They are con-
nected to the alternating current.
The conductivity of the water generates an
electric current between the electrodes. In
this way, the electric power supplied is con-
verted directly into heat without energy loss.
The steam produced has a temperature of
about 100°C with minimal excess pressure
("pressureless steam"). It is largely free of
minerals and germ-free. Mineral deposits typ-
ically remain behind in the cylinder.
4.2 Mechanical Construction
The StandardLine humidifiers are designed
for wall mounting.
Control electronics
Main contactor
Control panel
Blow-down pump
Steam exit
Steam cylinder
Solenoid valve
Control switch
Water inlet
Circuit breaker

Page 12
4.3 Operating sequence
By pressing the control switch („Pos. I”) the
humidifier is turned on. When the controller
specifies an increase in humidity, the main
contactor is switched on and the electrodes
(48)*) are supplied with power. The water inlet
solenoid valve (25)*) feeds water into the
steam cylinder (16)*).
As soon as the electrodes are immersed, the
current begins to flow. The water is now
heated. When the pre-selected output is
reached, the control turns off the solenoid
valve and interrupts the water supply.
After a short period of heating up, the water
between the electrodes starts boiling and
then vaporizes. The vaporization lowers the
water level in the steam cylinder, reducing
the output provided. To compensate for that,
fresh water is fed into the steam cylinder
every now and then by opening the intake
solenoid valve.
Humidifier power usage is continuously mon-
itored. With a cold start-up, the nominal cur-
rent increases to 128% in order to achieve
quick-start output parameters. This activates
the electronic overflow limiter which causes a
partial draining of the cylinder. This reduces
the immersed surface area of the electrodes,
lowering power usage.
The concentration of dissolved salts
increases over time, which can lead to a rise
in the conductivity of the water. If this contin-
ues, conductivity may increase until a short
circuit occurs. This could damage the unit,
but in any case would significantly reduce the
life span of the electrodes.
For this reason, regular, periodic blow-downs
of some of the concentrated water are very
important. Following this procedure as rec-
ommended provides stable cylinder water
conductivity as well as minimal water loss for
the expected service life of the cylinder.
Water blow-down is performed by a blow-
down pump 32)*). The functioning of the
blow-down pump is continuously monitored
during operation. If the pump is damaged, the
steam humidifier shuts down.
With normal water quality the blow-down loss
rate lies between 7 and 15 % of the amount
of steam produced. Depending on water
quality, a full steam cylinder blow-down is run
every 3 to 8 days.
Mineral deposits settle in the open area
below the electrodes and are removed
through periodic maintenance. The blow-
down pump itself has wide openings and can
flush out smaller pieces of mineral deposit.
This extends the service life of the unit and
reduces the required maintenance interval.
On blow-down, water flows from the pump
into the drainage system.
For maintainence purposes, the cylinder
water may be pumped out by pressing and
holding the control switch in the „II“ position.
Monitoring max. level
A sensor electrode (10)*) monitors the maxi-
mum water capacity of the cylinder. When the
water level reaches the sensor electrode, the
water supply is interrupted. This can occur
when the water has low conductivity or when
the electrodes are worn out. In the case of
low water conductivity, however, this state
usually lasts only a short time. The built-in
control and the large area electrodes com-
bine to produce a rapid rise in conductivity by
increasing the concentration of the water.
*) numbers indicated correspond with those
in the exploded view in the „Exploded view“
chapter.

Page 13
5. Mechanical installation
Risk of foot injuries!
Prevent unit from dropping during installation!
Helping hand of a second person is advis-
able.
Risk of electrical shock!
Hazardous electrical high voltage.
During installation, the unit must be discon-
nected from power supply.
5.1 Environment Parameters to
be met and Mounting Recom-
mendations
When selecting the installation site for the
steam humidifier, take the following into
account:
• The minimum clearances indicated in
the fitting measures section must be
observed in order to ensure adequate
unit ventilation and allow for unobstruc-
ted access in case of maintenance
• Protection class IP20
• By design, HygroMatik steam humidi-
fiers are not qualified for outdoor instal-
lation (electronical components and
water-bearing parts may be damaged)
• Ambient temperature must lie between
+5 and +40 °C in order to protect the
unit electronics against damage; frost
may damage the steam cylinder
• Relative humidity must not exceed
80 % r.h., since values beyond may
lead to electronic malfunction or dam-
age
• Installation in a closed room requires
aeration and, eventually, temperature
conditioning in order to meet the a.m.
environmental conditions
• The steam humidifier should be
installed as close as possible to the
steam manifold. Optimum perfor-
mance is only guaranteed when steam
and condensate hoses are kept short
• Make use of existing water connections
for supply and draining
• Hoses must be laid at a consistent 5 to
10 % incline/decline in order to defini-
tely prevent sagging and kinking
• Mount the unit on a stable, preferably
solid wall offering the bearing capacity
required (s. unit technical specificati-
ons). If such a wall is not at hand, the
unit may be attached to a stand bracket
firmly bolted to the floor
• Mounting the unit must be perpendicu-
larly aligned in both the vertical and
horizontal axis (plumb and level) in
order to achieve uniform immersed sur-
face areas for the electrodes
• The steam humidifier rear panel heats
up during operation (to a maximum of
70 °C). Take care that the construction
on which the unit is to be mounted is
not made of temperature-sensitive
material

Page 14
5.1.1 Fittig measures
Clearances
all measures in mm/inch
For wall drilling measures, pls. see dimen-
sional drawings on opposite column.
>500/19.7
>200/7.8
>300/11.8
>50/2.0


 


 

  


 
Positions of mounting holes
SLE05, SLE10
SLE45, SLE65
SLE20, SLE30
all measures in mm/inch

Page 15
5.1.2 Dimensions
 


 
 
 
 
 
 
 
SLE05, SLE10
Bottom view
Front view
Top view
  

 


 
 
 
 
 
SLE20, SLE30
Bottom view
Front view
Top viem
all measures in mm/inch

Page 16
 
 
 


 
 
 
 
 
 
Top view
Front view
Bottom view
SLE45, SLE65
all measures in mm/inch

Page 17
5.2 Unit Installation Check
Before start-up, pls. check proper unit instal-
lation following the list below:
Unit perpendicularly aligned in both
the vertical and horizontal axis ?
All clearances obeyed?
Steam hose installed with a 5 - 10 %
minimum incline/decline (see chap-
ter "Steam line“) ?
Condensate hose features a loop
functioning as a steam barrier (see
chapter „Condensate hose“) ?
Steam manifold(s) properly positio-
ned?
All bolts and clamps properly tighte-
ned?
Steam manifold(s) horizontally mon-
ted and suspended on the free end,
if required ?
All seals (o-rings) in place?
All ventilation slots on housing top
unobscured?

Page 18
5.3 Absorption Distance BN
The "absorption distance" (BN)is defined as
the distance from the steam feed to where
the steam is completely absorbed in the
treated air. Within the absorption distance,
steam is visible as mist in the air stream.
Condensation may occur on anything
installed within the absorption distance.
Although steam outside the absorption dis-
tance (BN) is completely absorbed, it is not
yet evenly diffused in the duct. If you plan to
install any parts or devices inside the absorp-
tion distance, such as sensors or elbows, we
recommend increasing the absorption dis-
tance using the formulae below. The absorp-
tion distances required for certain installed
fittings are distinguished by separate sym-
bols and calculated as a multiplier of the
absorption distance BN.
The absorption distance has no fixed value,
but depends on many factors. These are
depicted in the absorption distance nomo-
gram below.
5.3.1 Determining the Absorption
Distance
To determine the absorption distance, the fol-
lowing parameters are required:
•Air humidity before humidification x1
in g/kg
•Air temperature after humidification
t2in °C (with steam humidifiers the
change in air temperature due to
humidification may be disregarded
t1or t2)
•Specific increase in humidity x in
g/kg (can be determined in the h,x
diagram)
•quantity of steam introduced in
kg/h.
•air speed wLin m/s in air duct
•Total l e ngt h l D of the steam manifold
installed in the air duct
Length IDof the usable steam manifold
depends on the dimensions of the air duct.
The length of the absorption distance can be
reduced by using multiple steam manifolds
(also see section on the steam manifold).
Method:
Graphically determine absorption distance
BNusing the absorption distance nomogram
(also see Section „Absorption Distance
Nomogramm“). Enter the value of the param-
eters enumerated above into the respective
quadrants. The resulting point of intersection
indicates the value of the desired absorption
distance BN.
Notes:
Air humidity before humidification x1:....[g/kg]
Air temperature after humidification t2:.....[°C]
Specific increase in humidity x:...........[g/kg]
Quantity of steam introduced :.........[kg/h]
Air speed WL:..........................................[m/s]
Total length of steam manifold lD:...........[mm]
o
D
m
o
D
m
Absorption Distance
BNfor normal obstructions
such as sensors, ventila-
tors, outlets
Bc= (1.5...2) x BNfor fine fiters, heat regis-
ters
Bs= (2.5...3) x BNfor particle filters
Bd= (2.5...3) x BNfor humidity sensors,
duct humidistats

Page 19
5.3.2 Absorption Distance Nomogram
Source: Henne, Erich: Luftbefeuchtung (Air Humidification), 3rd Edition 1984 (Page 101), Olden-
bourg Industrieverlag, Munich

Page 20
5.4 Steam Manifold
5.4.1 General installation guidelines
When installing steam manifolds, pls. follow
these guidelines:
Positioning within duct
• Install the steam manifold as close as
possible to the steam humidifier in
order to minimize steam loss through
condensation
• Steam manifold placement on the sup-
ply side of the air duct is preferable
• Install steam manifold strictly horizontal
in order to ensure proper condensate
drain
• Shown installation and positioning
dimensions are based on empiric
values. Special environmental conditi-
ons may require adjustments. Pay
special attention to avoid condensate
generation in air duct
Allowable pressures
• Max. allowable pressure in air duct is
1200 Pa
• On suction side, max. -500 Pa is tole-
rable
• With high-pressure air conditioning
systems, modifications of the unit‘s
drain hose system may possibly be
required depending on the overall pres-
sure situation. These modifications
must be coordinated with your
expert dealer.
Water drain
• We point out that according to the Ger-
man Association of engineers (VDI)
guideline VDI 6022, a water drain must
be provided within the absorption
distance inside the air duct
When increased airflow speed is encoun-
tered
• Air flow rates beyond 3m/s may lead to
condensate drainage problems at the
steam manifolds due to vacuum built-
up. A possible remedy is twisting the
steam manifold in its horizontal axis by
few angular degrees. In case of prob-
lems, pls. consult your expert dealer.
5.4.2 Recommendations for dimen-
sioning
The recommendations given below are
based on homogenous air flow in the duct.
Horizontal installation of steam manifold
Standard steam manifold arrangement:
An even distribution of steam manifolds ensu-
res a uniform steam distribution.
Please use the total hight of the duct!
L1=L2=L3
Air flow
direction
Steam manifold
(Side view)
Air duct
*) s. table of manifold lengths Horizontal assembly position in duct
l*) (depends on duct dimension)