Hypervac Technologies Revolution Hybrid User manual

Hypervac
Technologies
Revolution
Hybrid
220V
user
Manual

Welcome to the Next Generation of Duct Cleaning
The Revolution Hybrid
This Manual is supplied to you for your protection and to
provide you with many years of trouble free and safe
operation of your Hypervac Technologies Product.
This Manual will guide you through the safe operation
and maintenance of your Revolution Hybrid 220 Volt.

Important Notice
1.0
!DANGER
Hazard of electrical shock! Wait three minutes after disconnecting
power before servicing the drive components.
!WARNING
This unit contains a high speed impellor blade which could cause
injury or even death. Do not operate unit without filter cartridge in
place and latched down securely. Do not move unit until power is
disconnected and blade has come to a full stop. Do not service unit
until power is disconnected and blade has come to a full stop.
!CAUTION
Consult qualified personnel with questions. All electrical repairs
must be performed by trained and qualified personnel only.
Note: User assumes all responsibility on use of this machine.
It is the responsibility of the user to check all inbound and outbound voltage
and total amperage draw to verify these are not going to be overloaded. The
user agrees to test the amperage draw of any machine or outlet they are
going to use. Meters are cheap and mistakes are expensive. If you are not
completely sure of how to use this machine or how to properly plug in this
machine in a safe manner then consult a local qualified professional to aid in
the safe use of this machine. User agrees to hold Hypervac Technologies or
any of its employees or agents harmless in the event that this machine is
not operated in a safe and proper manner. Remember just because a plug
fits does not necessarily mean it is safe to use.

Table of Contents
1.0 Important Notice
1.1 Resale of goods
2.0 Understanding the components of the
Hybrid 220V
2.1 Understanding the 220 Volt System
2.2 Single Phase Motors
2.3 Three Phase Motors
3.0 Cleaning the Filtration System
4.0 Understanding the Quick 220 Splitter Box
4.1 Reasons for the Quick 220 not to operate

1.1
Resale of goods:
In the event of the resale of any goods, in whatever form,
Resellers/Buyers will include the following language in a
conspicuous place and in a conspicuous manner in a written
agreement covering such sale:
The manufacturer makes no warranty or representation, express or
implied, by operation of law or otherwise, as the merchantability or
fitness for a particular purpose for the goods sold hereunder. Buyer
acknowledges that it alone has determined that the goods hereunder
will suitably meet the requirements of their intended use. In no event
will the Manufacturer be liable for consequential, incidental or other
damages. Even if the repair or replacement remedy shall be deemed
to have failed of its essential purpose under section 2-719 of the
Uniform Commercial Code, the manufacturer shall have no liability to
Buyer for consequential damages.
Resellers/Buyers agree to also include this entire document
including the warnings and cautions above in a conspicuous place
and in a conspicuous manner in writing to instruct users on the
safe usage of the product.

2.0
Understanding the Components of the Hybrid 220V
The Hybrid Vacuum consists of Three main components:
1. The Lid
2. The Filter Canister
3. The Drive Housing

1. The Lid:
The lid is simply that –a lid for the top of vacuum to seal the Filter Canister.
With a 10” hole cut out of the top to attach your hose. The most efficient
method of connecting you hose to the vacuum is to attach a collar to the end
of your hose and then pushing that collar into the opening on the lid. A
straight 10” collar can be used for 10” hose or a 10/8 reducer collar can be
used for 8” hose.
2. The Filter Canister:
The filter Canister houses the filtration system for the vacuum. The filtration
system is a three stage filtration system. The primary filter is the Filter Bag.
The Filter bag is an NMO 100 micron rating nylon bag which is secured at the
top of the vacuum via a stainless steel rod.
The secondary filter is the Biostatic Wrap which wraps the main Cartridge.
This simply drops over the top of the main cartridge.
The Third stage is the main Filter Cartridge. This Cartridge is the core of the
filtration system and is permanently fixed to the Filter Canister
3. The Drive Housing:
The Drive Housing is bottom of the vacuum and houses the drive
components the motor, impellor and variable frequency drive.

2.1
Understanding the 220 Volt Vacuum System
This section covers both the Single Phase 220 Volt system and the Three
Phase 220 Volt System. To determine whether your Vacuum is either a
Single Phase unit or a Three Phase unit is easy.
The Single Phase units have a simple On/Off Toggle switch on the front of
the Vacuum to operate.
The Three Phase units are equipped with a keypad on the front of the
Vacuum to operate.
In order to get the most out of your 220 Volt vacuum system it’s important
to know the parameters in which the electrical system of the vacuum runs.
The 220 Volt Vacuum is a very highly powered machine that will run for
many years problem free providing you understand how the amperage
draws of the vacuum work.
The 220 Volt has been designed to compensate for filter loading. The reason
for this is because we know throughout the life of the vacuum it will likely
always have some dust loaded in the filter system.
When vacuums become loaded with dust the torque of the impellor is greatly
reduced once a small amount of dust has built up in the filter system. This of

course is inevitable in any vacuum system. In our efforts to build the most
powerful vacuum possible we have designed this system to reduce the
suction lost due to dust loading in the filters.
2.2
Single Phase Motors:
To power on the Vacuum simply move the toggle switch to the On position.
To power down the Vacuum simply move the toggle switch to the Off
position.
When the vacuum has new filters in it and it has no hose attached the motor
is running with little restriction. And will run at approximately 15 Amps.
When it has some dust in the filters and a hose attached it will run at
approximately 12.5-13 Amps.
The Vacuum needs to run at 12 to 13 amps in order for it to run without
overheating.

Generally if the Vacuum is running off a dryer plug with hose attached to the
Vacuum and the duct work you are cleaning, the amperage will be dropped
enough you will never have a problem. It is only times when you may have
the Vacuum hooked up to large ductwork, with brand new filters, and it has
no real restriction against the impellor will it ever be a problem.
If you are finding that the vacuum is overheating or you have blown a
breaker it probably means you do not have enough restriction on the suction
and the Vacuum is running over amperage.
This normally happens if you are:
1. Running the Vacuum without a hose. If the Vacuum is run wide open
without a hose attached the motor will overcompensate and cause the
amperage to increase thus over heating the motor or cause the Vacuum to
trip a breaker switch.
2. Have the vacuum attached to as large duct without the vents sealed off.
3. You are running in an old building with weak electrical supply.
4. You are running in a building with an inadequate electrical supply, such
as an ATCO trailer.
5. The electrical circuit you are plugged into is currently loaded with another
appliance or lighting that is pulling electricity away from the vacuum.
6. The filters are brand new.
7. Also note, restricting the airflow to zero will also cause the motor to
overheat.
8. You are using an extension cord that is too light duty. Minimum
requirements for extension cords are as follows:
Up to 100ft - 12 Gauge
100 + ft - 10 Gauge
When the Vacuum is running with brand new filters, it may require you to
manually restrict the airflow until the filters get a bit of dust in them. If the
motor overheats or uses too much amperage, due to having no restriction,
there are a number of things you can do to create restriction: