HYPO SOURCE HYPO 7.5 User manual

HYPO 7.5 Product Manual Page 1 of 15 4/26/2021
HYPO 7.5
by HYPO SOURCE
Product Manual

HYPO 7.5 Product Manual Page 2 of 15 4/26/2021
Table of Contents
SECTION 1 - DESCRIPTION ...................................................................................... 3
1.1 GENERAL INFORMATION................................................................................ 3
1.2 PRINCIPLES OF OPERATION.......................................................................... 4
1.3 GENERAL SPECIFICATIONS AND PRODUCT USE........................................ 4
1.4 HYPO 7.5 CONSUMABLES............................................................................... 5
SECTION 2 - INSTALLATION ..................................................................................... 6
2.1 UNPACKING...................................................................................................... 6
2.2 STORAGE.......................................................................................................... 6
2.3 SAFETY CONSIDERATIONS ............................................................................ 6
2.4 PLAN AHEAD .................................................................................................... 7
SECTION 3 - OPERATION ......................................................................................... 8
3.1 BOX CONTENTS............................................................................................... 8
3.2 OPERATING THE HYPO 7.5............................................................................. 9
SECTION 4 - MAINTENANCE .................................................................................. 11
4.1 ROUTINE MAINTENANCE .............................................................................. 11
SECTION 5 - FAULT DESCRIPTIONS ..................................................................... 12
SECTION 6 - WARRANTY INFORMATION .............................................................. 14
SECTION 7 – PARTS GUIDE ................................................................................... 15
Note: This manual is subject to change at any time based on system improvements, design
changes, authorized modifications, or new information. Please consult Hypo Source for the latest
revision.
Hypo Source
Saint David, Arizona, USA
[e-mail]

HYPO 7.5 Product Manual Page 3 of 15 4/26/2021
SECTION 1 - DESCRIPTION
1.1 GENERAL INFORMATION
The HYPO 7.5 system is an on-site hypochlorous acid generator. The HYPO
7.5 can produce up to 7.5 liters (2 gallons) of hypochlorous acid at either 200
or 500ppm with a pH range between 5 and 6. The system produces
hypochlorous acid in batches from a salt and acid solution.The HYPO 7.5 is
designed for commercial use. The basic components of the system are
outlined below.
Power
Supply and
Control
Electrolytic
Cell and
Tank Storage
LCD Screen
START and
SELECT
buttons
Indicator Light
Scannable QR
code for
operations
video
Consumables
Table
Stand

HYPO 7.5 Product Manual Page 4 of 15 4/26/2021
1.2 PRINCIPLES OF OPERATION
To begin production of hypochlorous acid, the HYPO 7.5 storage tank is filled
with two gallons of clean water. Consumables are added to the storage tank
according to the operations video and the desired concentration (200 or
500ppm). The power supply has two buttons SELECT and START which are
used to operate the HYPO 7.5. The user selects the concentration according
to consumables added and then pushes START to begin production. The
HYPO 7.5 automatically turns off once the selected cycle is complete. The
user applies the produced solution and then recreates new solution as
needed. The power supply provides the current to the electrolytic cell to
produce the hypochlorous acid strength selected. In addition, the power
supply houses all the safety features to prevent system operation in the
event of a malfunction.
1.3 GENERAL SPECIFICATIONS AND PRODUCT USE
HYPO 7.5
HOCl production 7.5 liters or 2 Gallons per Batch
ppm strength of solution 200 / 500
pH of solution 5 - 6
Electrical requirements 120 - 240VAC @ 1.7A 50/ 60Hz
For sanitizing use 200ppm FAC
For disinfecting use 500ppm FAC
*Test with high chlorine test strips prior to use*

HYPO 7.5 Product Manual Page 5 of 15 4/26/2021
1.4 HYPO 7.5 CONSUMABLES
pH control: 5% Vinegar (No dilution necessary)
Salt: Table salt (iodized or non-iodized)
Solution strength consumable table
# of Scoops
200 ppm
500 ppm
5% Vinegar
2 scoops
4 scoops
Table salt (iodized or non-iodized)
2 scoops
2 scoops

HYPO 7.5 Product Manual Page 6 of 15 4/26/2021
SECTION 2 - INSTALLATION
2.1 UNPACKING
Units are shipped from the factory. In the event of damage during shipping, it is
the responsibility of the customer to notify the carrier immediately and to file a
damage claim. Open the box carefully and examine all the materials inside.
2.2 STORAGE
When storing units, use the original packaging and store under a shelter to protect
the contents from weather.
2.3 SAFETY CONSIDERATIONS
SAVE THESE INSTRUCTIONS
WHEN INSTALLING, OPERATING, AND MAINTAINING THIS EQUIPMENT, KEEP
SAFETY CONSIDERATIONS FOREMOST. USE PROPER TOOLS, PROTECTIVE
CLOTHING, AND EYE PROTECTION WHEN WORKING ON OR INSTALLING THE
EQUIPMENT. FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND TAKE ANY
ADDITIONAL SAFETY MEASURES APPROPRIATE. BE EXTREMELY CAREFUL IN
THE PRESENCE OF HAZARDOUS SUBSTANCES.
THE PERSONNEL RESPONSIBLE FOR INSTALLATION, OPERATION, AND
MAINTENANCE OF THIS EQUIPMENT MUST BE FULLY FAMILIAR WITH THE
CONTENTS OF THIS MANUAL.
ANY SERVICING OF THIS EQUIPMENT MUST BE DONE WITH THE UNIT FULLY OFF
AND DISCONNECTED FROM THE POWER SOURCE.
IMPORTANT SAFETY PRECAUTIONS
READ AND FOLLOW INSTRUCTIONS

HYPO 7.5 Product Manual Page 7 of 15 4/26/2021
WARNING
•HYPO SOURCE SYSTEMS ARE INTENDED TO BE INSTALLED ACCORDING
TO ALL LOCAL AND NATIONAL REGULATIONS.
•THE HYPO SOURCE HYPO 7.5 SYSTEM MUST BE INSTALLED IN A WELL-
VENTILATED AREA.
•ONLY A QUALIFIED TECHNICIAN MAY SERVICE THE HYPO SOURCE HYPO
7.5 SYSTEM.
•MODIFYING THE HYPO SOURCE HYPO 7.5 SYSTEM IN ANY WAY MAY
CAUSE BODILY INJURY AND WILL VOID THE WARRANTY.
•DO NOT ALLOW CHILDREN OR ANYONE NOT CAPABLE TO OPERATE THE
HYPO SOURCE HYPO 7.5 SYSTEM.
•ONLY REPLACE COMPONENTS WITH THOSE SPECIFIED BY THE
MANUFACTURER.
•ALL ELECTRICAL ENCLOSURES ON THE HYPO SOURCE HYPO 7.5
SYSTEM CONTAIN HIGH VOLTAGE COMPONENTS. NEVER OPEN ANY
ENCLOSURE WHILE THE POWER IS ON.
•THE SYSTEM HAS THE POTENTIAL TO RELEASE HIGH DOSES OF
CHLORINE. USE CAUTION WHEN HANDLING, SERVICING, OR OPERATING
THE EQUIPMENT.
•DO NOT ENERGIZE OR OPERATE THE SYSTEM IF THE CELL CONTAINER
IS DAMAGED OR IMPROPERLY ASSEMBLED.
•USE ONLY THE CORD CONNECTED AT TIME OF MANUFACTURE.
•REPLACE DAMAGED CORDS IMMEDIATELY. DO NOT BURY CORD.
•DO NOT MODIFY THE PLUG PROVIDED WITH THE HYPO 7.5. IF IT WILL
NOT FIT THE OUTLET, USE THE CORRECT PLUG.
2.4 PLAN AHEAD
WARNING
THE HYPO 7.5 SYSTEM MUST BE INSTALLED IN A WELL-VENTILATED AREA.
DO NOT USE A METAL SPOON TO STIR THE SOLUTION.
NEVER OPERATE THE HYPO 7.5 WITH THE LID ON THE UNIT.

HYPO 7.5 Product Manual Page 8 of 15 4/26/2021
SECTION 3 - OPERATION
3.1 BOX CONTENTS
Unpack the shipping box and confirm the contents according to the graphic below:
1 x Plug Adapters
1 x Fill Tube
1 x HYPO 7.5
1 x Spray Bottle
1 x Scoop
1 x Chlorine Test Strips
1 x pH Test Strips
1 x Lid
1 x Spigot Valve

HYPO 7.5 Product Manual Page 9 of 15 4/26/2021
3.2 OPERATING THE HYPO 7.5
Step 1: Unpack the components.
Step 2: Place the cell assembly into the stand as shown below:
Step 3: Place the power supply next to the HYPO 7.5
Step 4: Connect the power supply to the cell assembly using the two blue
connectors.
Step 5: Screw in the front valve and turn to the closed position (90 degrees). Hand
tighten, do not use tools.
Step 6: Fill the container with two gallons of clean water.
Step 7: Add salt and vinegar according to the ppm of solution desired:

HYPO 7.5 Product Manual Page 10 of 15 4/26/2021
For a 200ppm solution, add two scoops of salt and two scoops of 5%
vinegar.
For a 500ppm solution, add two scoops of salt and four scoops of 5%
vinegar.
Stir for 10 seconds
Step 8: Plug in the power supply. The screen will illuminate and show the number 500.
The 500 stands for 500ppm strength of solution. Use the SELECT button to choose
either 200 or 500 ppm strength. Once you have chosen the solution strength, push the
START button. The solution will begin to fizz.
Step 9: If 200ppm was chosen, an eight-minute timer will start (count down occurs in
whole minutes) and the indicator light will blink green to show production is underway.
Step 10: If 500ppm was chosen, a twenty-minute timer will start (count down occurs in
whole minutes) and the indicator light will blink green to show production is underway.
Step 11: Once the timer is complete, the fizzing will stop, and the indicator light will turn
solid green. The display will show the ppm strength originally chosen.
Step 12: To cancel the production run, hold the START and SELECT button together
for 5-8 seconds. The screen will flash the letters ABT, the timer will stop and the default
500ppm setting will appear. The fizzing will also stop at the cell.
Step 13: Use the chlorine test strips provided to verify the strength of the solution.
Step 14: Use the pH test strips provided to verify the pH of the solution is between 5-6.
Step 15: The solution is now ready to use as needed.
Step 16: Rinse the container with fresh water after each use.

HYPO 7.5 Product Manual Page 11 of 15 4/26/2021
SECTION 4 - MAINTENANCE
4.1 ROUTINE MAINTENANCE
Daily
Visual inspections for:
Leaks
Wear on electrical wires
Monthly
Visual inspections for:
Calcium buildup on the cell. May occur due to high hardness in the supply
water.
oIf there is calcium on the cells perform an acid wash as directed.
WARNING
Read all cautions and directions provided with any muriatic acid used. ALWAYS add
acid to water. Use only with adequate ventilation. If a strong odor is noticed, STOP,
ventilation is inadequate. Leave the area immediately. If the work area is not well
ventilated you MUST use a properly fitted and maintained NIOSH approved respirator
for acid fumes.
oALWAYS disconnect the unit before performing the cleaning
outlined below.
oALWAYS wear any PPE required by the muriatic pool acid product
label.
oFor light buildups of calcium (sporadic spots of white):
Use a 10:1 mix of water and muriatic acid (typically 2.9%) in
the storage container.
Once the calcium has been dissolved off, dispose of solution
according to regulation and immediately rinse with fresh
water.
oFor heavier buildups of calcium (consistent white around plates):
Use a 4:1 ratio of water and muriatic acid (typically 6.3%) in
the storage container.
Once the calcium has been dissolved, dispose of solution
according to regulation and immediately rinse with water.

HYPO 7.5 Product Manual Page 12 of 15 4/26/2021
SECTION 5 - FAULT DESCRIPTIONS
Effect #1: The solution strength
will be higher.
Remedy: Measure solution
strength and use, unless there is a
ppm limit for the application.
Measure the pH. If above 7.0, add
vinegar to the solution (a scoop at
a time) until the pH is between 5-
6.
Root Cause: User adds more
salt scoops than instructed
1
Root Cause: User adds more
vinegar scoops than
instructed
Effect #1: The solution strength
will be correct, the solution pH will
be lower than 5.0.
Remedy: If solution pH is less than
4.0, dump the solution and create
a new batch with the correct
vinegar measurement.
2

HYPO 7.5 Product Manual Page 13 of 15 4/26/2021
Root Cause: User starts the
machine without salt
Effect #1: A small amount of fizz
will occur at the cell with the ppm
of the final solution being very low.
Remedy: Add salt to the solution
according to the solution strength
desired and rerun the cycle.
4
Root Cause: User starts the
machine without vinegar
Effect #1: The pH of the solution
will be approximately 9.0 to 9.4
Remedy: Add vinegar to the
solution (a scoop at a time) until
the pH is between 5-6.
5
Root Cause: User starts the
machine without water
Effect #1: There is no effect from
this scenario and nothing will
happen.
Remedy: Fill the container with
water and the consumables
according to the solution strength
desired. Start the cycle.
3

HYPO 7.5 Product Manual Page 14 of 15 4/26/2021
SECTION 6 - WARRANTY INFORMATION
The HYPO SOURCE HYPO 7.5 system carries a limited 5-year warranty
1. 5-year warranty on assembly of the system.
2. 1 year on all electrical items and production tanks.
3. 2,000 hours or operation or 5 years pro-rated monthly, on titanium
electrodes. (Year 1 is warranted fully, thereafter pro-rated warranty applies,
applicable over the remaining 4-year period.)
•HYPO SOURCE advises that titanium electrodes will have to be replaced
approximately every 2,000 hours of operating time and are not warranted
after 2,000 hours of use.
•HYPO SOURCE warranties will not be honored should it be shown that the
operating and maintenance procedures have not been followed, particularly
with regard to the monthly cleaning checks.
•During the warranty period the customer shall return the defective
component, freight prepaid, accompanied by the original invoice or proof of
purchase, and HYPO SOURCE shall at its sole discretion elect to repair or
replace the defective component and return it to the customer, freight pre-
paid.
HYPO SOURCE accepts no responsibility other than to repair or replace a defective
component, and this warranty specifically excludes product failure due to
accidental damage, abuse, misuse, and negligence, damage due to non-
compliance of the operating manual or unauthorized alterations or modifications
to the system. HYPO SOURCE accepts no responsibility and is not liable for any
extended warranties or variations to this warranty offered by re-sellers of HYPO
SOURCE systems.

HYPO 7.5 Product Manual Page 15 of 15 4/26/2021
SECTION 7 – PARTS GUIDE
Part #:
KITESTK2.0HYPOM7.5
Part #:
KITCBPSHYPOM7.5