Hyundai power products HYB5200 User manual

BACKPACK LEAF BLOWER
HYB5200
Use r Manual

2
CONTENTS
PAGE
1 SAFETY 3 - 7
2 PART LOCATIONS 8
3 ASSEMBLY 9
4 FUEL & OIL 10
5 STARTING PROCEDURE 11
6 STOPPING PROCEDURE 11
7 OPERATING INSTRUCTIONS 12
8 MAINTENANCE 12
9 TRANSPORT 13
10 STORAGE 13
11
TROUBLESHOOTING
14
12
SPECIFICATION
15
13 DECLARATION OF CONFORMITY 16
14 RECYCLING & PRODUCT DISPOSAL 17
15 CONTACT DETAILS 18
16 WARRANTY 18
17 MANUAL UPDATES 18
INDEX

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1.1 General Safety Notes.
1.2 The operator of the machine is responsible for, and has a duty of care in making sure
that the machine is operated safely and in accordance with the instructions in this user
manual. Keep the manual safe and pass it on if the machine is loaned or soldto another
user.
1.3 Please note the following safety points.
1.4 The machine should never be left it in a condition which would allow an untrained or
unauthorised person/s to operate this machine.
1.5 All due care and diligence should be taken by the operator for the safety of and with
regard to those around whilst using the machine.
1.6 Some or all of the following - warning signs, symbols and/or PPE pictograms may ap-
pear throughout this manual. YouMUST adhere to their warnings. Failure to doso
may result in personal injury to yourself or those around you.
DANGER
Indicates a hazard, which, if not avoided, could result in serious injury or death.
WARNING
Indicates a hazard, which, if not avoided, could result in serious injury.
CAUTION
Indicates a hazard which, if not avoided, might result in minor or moderate injury.
1.7 READ and keep the manual safe and pass it on if the machine is loaned or sold to
another user.
1.8 You MUST fully understand all instructions to ensure you use and operate the
machine safely.
1.9 Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when
operating or repairing the machine.
1. SAFETY

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1.10 Carbon Monoxide (where applicable).
1.11 Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause
death as well as serious long term health problems such as brain damage.
1.12 The symptoms of carbon monoxide poisoning can include but are not limited to the
following;
Headaches, dizziness, nausea, breathlessness, collapsing or loss of consciousness.
1.13 Carbon monoxide poisoning symptoms are similar to flue, food poisoning, viral
infections and simply tiredness. It is quite common for people to mistake this very
dangerous poisoning for something else.
1.14 To avoid carbon monoxide poisoning DO NOT use Petrol/Diesel powered equipment
inside any of the following; Home, garage, tent, camper van, mobile home, caravan
or boat. This is not exhaustive and if you are in any doubt contact your dealer.
1.15 If you think you have or someone around you has been affected by carbon monoxide
poisoning;
1.16 Get them fresh air immediately, by leaving the affected area or by opening doors and
windows. If safe and practical to do so make sure that the machine is turned off.
DO NOT enter a room you suspect of having carbon monoxide present –instead call
the emergency services.
1.17 Contact a Doctor immediately or go to Hospital –let them know that you suspect
carbon monoxide poisoning.
1.18 DO NOT use in an enclosed area or moving vehicle.

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1.20 General Fuel Safety (where applicable).
CAUTION
ALL FUELS ARE FLAMABLE
1.21 Fire Hazard –keep fuel away from all sources of ignition for example heaters.
Lamps, sparks from grinding or welding.
1.22 DO NOT carry out hot work on tanks that have contained fuel.
1.23 ALWAYS keep the work area tidy.
1.24 ALWAYS clean up spills promptly using absorbent granules and a lidded bin.
1.25 ALWAYS dispose of waste fuels correctly.
1.30 Fueling/De-fueling (where applicable).
CAUTION
ALL FUELS ARE FLAMABLE
1.31 ALWAYS fuel and defuel in a well ventilated area outside of buildings.
1.32 ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment
(PPE), suggested items are but not limited to safety gloves, overalls.
1.33 When fueling/de-fueling ALWAYS avoid inhaling fumes.
1.34 When de-fueling ALWAYS use a proper fuel retriever.
1.35 ALWAYS carry fuel in the correct and clearly marked container.
1.40 Electrical Safety (where applicable).
1.41 Electricity can kill –NEVER work on LIVE/ENERGISED equipment.
1.42 Prior to carrying out any maintenance work you MUST identify electrical isolation
methods and isolate all electrical supplies.
1.43 Prior to use and with all electrical supplies isolated, you MUST check all electrical
cables, plugs and connectors for the following;
1.44 Are intact and have no signs of damage, to include but not limited to bare wires,
chaffing, cuts and loose wiring.
1.45 If there are any signs of damage, the damage item MUST be taken out of service
until the damage has been repaired by an electrically competent person.
1.46 All trailing cables should be routed so as not to cause any kind of trip hazard.
1.47 NEVER work on or near electricity with wet hands, wet clothing and wet gloves.

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1.50 Batteries (where present).
1.51 Batteries present a risk if they become damaged by the possible leaking of
electrolyte. This electrolyte is an acid and can cause serious burn injuries. Care
should be taken when working on or near them. NOTE the electrolyte may be in
a liquid or gel form.
1.52 Should you come in to contact with electrolyte you should;
1.53 Remove all clothing contaminated with electrolyte. If you cannot remove then
saturate them in water.
1.54 Get medical assistance as soon as possible. You must advise the medical staff of
the type of acid.
1.55 Lead/acid battery = dilute sulphuric acid.
1.56 Nickel/cadmium = potassium hydroxide alkali electrolyte.
1.57 Use fresh running water to wash off excess electrolyte, continue this until medical
assistance arrives. Make sure that you do not was the electrolyte to another part of
your body or face.
1.58 If electrolyte comes in to contact with Eyes the electrolyte needs to be immediately
washed away with large amounts of water. Make sure that you do not wash the
electrolyte to another part of your face or body.
1.59 Gasses from charging batteries are highly flammable and great care should be taken
to charge in well ventilated areas.
1.59.1 There is an explosion risk if the battery terminals are short circuited, when
connecting/disconnecting ALWAYS exercise great care so that the terminals or
battery leads are NOT allowed to touch and cause a spark. ALWAYS use suitable
insulated tools.
1.60 Vibrations (where applicable).
1.61 Prolonged use of hand held (operated) machines will cause the user to feel the
effects of/from vibrations. These vibrations can lead to white finger (Raynaud’s
phenomenon) or carpal tunnel syndrome. This condition reduces the ability of the
hand to feel and regulate temperature, causing numbness and heat sensations and
may cause never damage and circulatory tissue death.
1.62 Not all factors that lead to white finger disease are known, but cold weather, smoking
and other diseases that affect blood vessels and blood circulation as well as large
and long-lasting impact of shocks are considered factors in the formation of white
finger. Note the following to reduce the risk of white finger and carpal tunnel
syndrome;
1.63 Wear gloves and keep your hands warm.
1.64 Take regular breaks.
1.65 All of the above precautions may help reduce the risk of white finger disease but not
rule out the carpal tunnel syndrome. Long-term and regular users are therefore
recommended to observe the condition of your hands and fingers. Seek medical
attention immediately if any of the above symptoms should occur.

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1.70 Noise (where applicable).
1.71 The operating noise of the machine can damage your hearing. Wear hearing
protection such as earplugs or ear defenders to protect your hearing. Long-term
and regular users are advised to have hearing checked regularly. Be especially
vigilant and cautious when hearing ear protection because your ability to hear alarm
warnings will be reduced.
1.72 Noise emissions for this equipment is unavoidable. Carry out noisy work at approved
times and for certain periods. Limit the working time to a minimum. For your personal
protection and protection of people working nearby it is also advisable for them to
wear hearing protection.
1.73 See Certificate of Conformity section for Outdoor Noise declaration of
conformity.
1.80 General Machine Safety.
1.81 Read the owner’s manual carefully to understand how to operate this machine
properly.
1.82 You should NEVER use the machine when;
1.83 Wearing loose clothing, barefoot or sandals.
1.84 Under the influence of drink or drugs or as a result of having taken medication for
cold or flu, or any other times when a possibility exists that your judgement might be
impaired or that you might not be able to operate the machine properly and in a safe
manner.
1.85 Suffering from exhaustion or lack of sleep.
1.86 When the ground is slippery or when other conditions exist which might make it not
possible to maintain a steady posture.
1.87 At night, at times of heavy fog, or at any other times when your field of vision might
be limited and it would be difficult to gain a clear view of the area.
1.88 During rain storms, lighting storms, at times of strong or gale force winds, or at
any other times when the weather conditions might make it unsafe to use this
product.
1.89 NEVER run the engine indoors. The exhaust gasses contain harmful carbon
monoxide.
1.90 When using this machine for the first time and before actual work, you MUST learn
how to handle the machine from an experienced or skilled person.
MACHINE SPECIFIC SAFETY

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1.91 Limit the amount of time using the machine continuously to somewhere around 10
minutes per session and take 10 to 20 minutes of rest between sessions. Also try to
keep the total amount of work in a single day limited to 2 hours or less.
1.92 NEVER allow children or anyone unable to fully understand the directions given in
this manual to operate this product.
1.93 Make sure you keep this manual handy so you may refer to it whenever questions
arise and ensure you pass this manual on if the machine is loaned or sold.
1.94 Correct Personal Protective Equipment (PPE) MUST be worn at all times when
operating or repairing this machine. This should include but is not limited to;
1.95 DO NOT use this machine inside a confined space such as but not limited to a
vehicle, house, garage, container, boat or building. Only use outside in a well
ventilated area.
1.96 For air cooling a minimum of 1 meter is required all around the machine.
1.97 Maximum ambient temperature 40 degrees Celsius.
1.98 Fire risk- Fuel can expand and overflow in a hot environment or moving vehicle.
1.99 Explosion risk- LPG/ Petrol can leak and the vapour are heavier than air. Never store
in confined spaces especially in a boat where the vapour will accumulate in the
hull and create a high risk of explosion.
1.99.1 Carbon monoxide poisoning risk- Never run an engine in a confined space or poorly
ventilated area. Keep the machine away from windows to prevent fumes entering the
internal space. Carbon monoxide is produced by the engine and contained in the
exhaust fumes. You cannot see it or smell it and it can kill you in minutes.
1.99.2 Never use inside a confined space with an exhaust extension. If the exhaust
extension fails the escaping exhaust gases could kill you.

M AINTENANCE & STO R AGE
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  
 




 



9

S YMBOL S


0 ® 
Lw,
116 dB 
&


 
I NTENEDED U S E




 

 

10

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
11
PART LOCATIONS

1. Assemble straight pipe with swivel to the pipe (13).
2. Assemble flexible pipe (13) to elbow (12) on blower.
3. Assemble clamps (A 1 and B) onto both extremities and tighten. After assembling don't remove the clamps.
4. Loosen wing nut(C) completely, install stick handle clamp (D).
5. Align notches (E) in handle clamp; stick handle should be angled away from operator.
6. Slide the stick handle onto pipe (14).
7. Position the stick handle for comfortable operation and tighten wing nut(C).


12 A1 13 B 14 15 16
16 '�
C
 

 

 
12
ASSEMBLY
A DJU S TING BA CKP A CK, H A RN ESS & CONTROL H A NDL E

FUEL




          

MI X ING FUEL
 
ADD FUEL TO T H E MAC H INE


PRECAUTION S FOR FUELLING
 Always use extreme care when handl ing fuel! Fuel is highly flammable.
 Never attempt to fuel the blower if the fuel system components are damaged or are leaking.
 Never attempt to refuel the engine while it is running or still warm, allow it to cool before
fuelling.
 Never smoke or light any fires near the blower or fuels.
 Always transport and store fuels in an approved container.
 Never place flammable material close to the engine muffler.
 Never operate the blower without a properly functioning muffler and spark arrestor installed.
 Never operate the blower unless it is properly assembled and in good working condition.
 Do not use petrol which contains ethanol or methanol as it may damage the fuel lines and
other engine parts.
 Mix only enough fuel for your immediate needs. If fuel must be stored longer than 30 day s, it
should first be treated with a stabilizer or similar product.
13
FUELING

A
CO LD START
1. Turn the ON/OFF switch to position I.
2. Move the choke lever to the CLOSED/START position (B).
3. Pump the fuel by pressing the priming pump (C) 10 times.
4. Pull the starter grip 4-6 times, until the engine starts (D).
5. Move the choke lever to OPEN/RUN position (E).
6. Press the lock button and then the trigger (F) to start the operation.
HOT STARTING

/ 
  
 
Release the throttle, let the mac hine idle. Then press the switch to stop the machine.
 
 
 
 
       
 


14
START / STOPPING PROCEDURE
STO PP ING TH E E NGIN E
OPERATION



 
                   

 

 
 
            

               

 
   
O PERATING INSTRUCTI O NS
 
 

 

 

   
 







15
MAINTENANCE

C ARBURETOR






C HE C KIN G THE SP ARK P LU G






3 M ONTH S & LON G ER








16
STORAGE
TRANSPORT
Allow the machine to cool completely before transporting.
Drain the fuel into a suitable container.
Remove the spark plug HT lead cap to prevent accidental starting. Secure the machine so it
cannot move during transport.
Petrol and its vapours are highly flammable.
Keep the machine away from sources of ignition during transport.
DO NOT use the machine in a moving vehicle.

17
SPECIFICATIONS

PROBLEM
POSSIBLE CAUSE
SOLUTION
The spark plug does
not spark
Spark Plug
Spark plug electrode
wet
Dry electrode
Covered with carbon
Clean or replace the
spark plug
Damaged insulation
Replace spark plug
Spark plug gap
incorrect
Adjust the gap to 0.6 –
0.7mm
Spark plug electrode
burned
Replace spark plug
Magneto
Damaged HT lead
Replace HT lead
Bad coil insulation
Replace coil
Damage to wire coil
Replace coil
Electronic firing unit is
defective
Replace
The spark plug
functions correctly
Compression ratio OK
and fueling well
Too much fuel in
cylinder
Drain excess fuel
Water or dirt in fuel or
stale fuel
Replace with fresh fuel
Fueling well but the
compression ratio is
poor
Piston ring worn or
damaged
Replace worn or
damaged items
Spark plug is loose
Tighten spark plug
Carburettor is not
fuelling
No fuel in the tank
Refuel
Filter gauze clogged
Clean filter gauze
Tank air hole clogged
Clean tank air hole
Compression ratio is OK
Filter clogged
Clean/replace filter
Air is able to pass through
Tighten up to prevent air
passing through
Carburettor leak
Tighten carburettor
Engine is overheating
Stop engine and allow to cool.
Water in fuel
Replace fuel
Carbon clogged exhaust
Clean exhaust
Engine overheating
Fuel mixture too lean
Adjust the carburettor
Cylinder covered with carbon
Clean the cylinder
Engine knocking or making a
noise
Fuel has gone stale or bad
Change fuel
Carbon in cylinder
Clean the cylinder
Engine parts worn or damaged
Check and replace defective
parts
Engine stops suddenly
Piston Seized
Change piston
Spark plug covered in carbon
Clean plug, replace if
necessary
Engine out of petrol
Refuel
TROUBLESHOOTING
18

19
DECLARATION OF CONFORMITY


























20
RECYCLING & PRODUCT DISPOSAL