Hyundai i40 2015 User manual

OWNER'S
MANUAL
Operation
Maintenance
Specifications
The information in this Owner's Manual is current at the time of publication.
However, the right to amend specifications without notice or obligation to
incorporate such amendments into vehicles already produced is reserved.
This manual applies to all markets and includes descriptions and explana-
tions of optional as well as standard equipment. As a result, some of the
equipment operating descriptions referred to may not apply to the particu-
lar vehicle with which this manual is supplied.
Please refer to the nearest Hyundai authorised repairer for information
regarding current standard and optional equipment levels.

F2
Modification to the original vehicle specification may invalidate the manufacturers warranty and may
adversely affect the safety and durability of the vehicle.
Components which are subject to modification or are added to the original vehicle specification with-
out the express approval of the manufacturer and result in consequential loss or damage are not cov-
ered by the vehicle manufacturers warranty.
Particular attention is drawn to the fitment of replacement road wheels having a different specification
to those installed in production. The electronic power assisted steering system is specifically pro-
grammed to operate only with the road wheels fitted during production. The installation of alternative
specification road wheels may result in the replacement road wheels fouling the vehicle body result-
ing in tyre damage and compromised safety. The installation of after market wheels on vehicles
equipped with TPMS may result in wheel balancing difficulties or malfunction of the TPMS system.
Please refer to the nearest Hyundai authorised repairer before non original specification road wheels
are installed.
This vehicle is fitted with electronically controlled fuel injection or other micro processor controlled
equipment.
It is possible for incorrectly installed two way radio equipment including mobile telephones to adverse-
ly affect these systems.
Before radio equipment of this kind is installed, please contact your Hyundai authorised repairer for
recommendation regarding the suitability of the particular radio equipment concerned and the recom-
mended method of installation and equipment location. Incorrectly installed or unsuitable equipment
which gives rise to incorrect functioning of or damage to electronic vehicle components will not fall
within the scope of the vehicle manufacturers warranty.
CAUTION: MODIFICATIONS TO ORIGINAL VEHICLE SPECIFICATION
TWO WAY RADIO INSTALLATION

F3
This manual includes information titled as WARNING, CAUTION and NOTICE.
These titles indicate the following:
✽
NOTICE
This indicates that interesting or helpful information is being provided.
SAFETY AND VEHICLE DAMAGE WARNING
WARNING
This indicates that a condition may result in harm, serious injury or death to you or other
persons if the warning is not heeded. Follow the advice provided with the warning.
CAUTION
This indicates that a condition may result in damage to your vehicle or its equipment if the
caution is not heeded. Follow the advice provided with the caution.

F4
FOREWORD
Hyundai Motor Company wish to take this opportunity to thank you for purchasing a Hyundai product and to welcome you to the
ever increasing number of discriminating motorists who drive Hyundai vehicles. The advanced engineering and construction meth-
ods employed during both design and production of the Hyundai marque are something of which we are proud, and this commit-
ment to providing a high quality product is supported by a comprehensive after sales and warranty service of which we are equal-
ly proud.
This owner's manual will introduce the operating and maintenance requirements for the vehicle and it is recommended that it is
carefully read to ensure that the maximum performance and durability along with safe and satisfactory operation are obtained. The
recommended routine maintenance servicing along with any running repairs that may be required should be entrusted to a
Hyundai authorised repairer to ensure that only the latest methods and genuine Hyundai replacement parts are used for the con-
tinued reliability, safety and performance of the vehicle.
Should any question or query exist regarding any aspect of your Hyundai please contact the nearest Hyundai authorised repairer
who will be only too pleased to assist wherever possible.
Note : This owners manual should be considered as part of the vehicle and should be kept in the vehicle at all times for ease of
reference.
In the event of the vehicle being sold please ensure that this manual is left in the vehicle for the reference of the new owner.
Copyright 2015 Hyundai Motor Company. All rights reserved. No part of this publication may be reproduced, stored in any retrieval
system or transmitted in any form or by any means without the prior written permission of Hyundai Motor Company.
CAUTION
Severe engine and transaxle damage may result from the use of poor quality fuels and lubricants that do not meet Hyundai
specifications. You must always use high quality fuels and lubricants that meet the specifications listed on Page 8-6 in the
Vehicle Specifications section of the Owner's Manual.

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3
4
5
6
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8
I
Introduction
Your vehicle at a glance
Safety system of your vehicle
Features of your vehicle
Driving your vehicle
What to do in an emergency
Maintenance
Specifications & Consumer information
Index
table of contents

1
How to use this manual / 1-2
Fuel requirements / 1-3
Vehicle run-in process / 1-6
Introduction

Introduction
21
We want to help you get the greatest
possible driving pleasure from your vehi-
cle. Your Owner’s Manual can assist you
in many ways. We strongly recommend
that you read the entire manual. In order
to minimise the chance of death or injury,
you must read the WARNING and CAU-
TION sections in the manual.
Illustrations complement the words in this
manual to best explain how to enjoy your
vehicle. By reading your manual, you will
learn about features, important safety
information, and driving tips under vari-
ous road conditions.
The general layout of the manual is pro-
vided in the Table of Contents. Use the
index when looking for a specific area or
subject; it has an alphabetical listing of all
information in your manual.
Sections: This manual has eight sections
plus an index. Each section begins with a
brief list of contents so you can tell at a
glance if that section has the information
you want.
You will find various WARNINGS, CAU-
TIONS, and NOTICES in this manual.
These were prepared to enhance your
personal safety.You should carefully read
and follow ALL procedures and recom-
mendations provided in these WARN-
INGS, CAUTIONS and NOTICES.
✽
NOTICE
A NOTICE indicates interesting or help-
ful information is being provided.
HOW TO USE THIS MANUAL
WARNING
A WARNING indicates a situation in
which harm, serious bodily injury or
death could result if the warning is
ignored.
CAUTION
A CAUTION indicates a situation in
which damage to your vehicle could
result if the caution is ignored.

13
Introduction
Petrol engine
Unleaded
For the optimal vehicle performance, we
recommend you use unleaded petrol
which has an octane rating of RON
(Research Octane Number) 95 / AKI
(Anti Knock Index) 91 or higher. (Do not
use methanol blended fuels.)
You may use unleaded petrol with an
octane rating of RON 91-94 / AKI 87-90
but it may result in slight performance
reduction of the vehicle.
Your new vehicle is designed to obtain
maximum performance with UNLEADED
FUEL, as well as minimise exhaust emis-
sions and spark plug fouling.
Petrol containing alcohol and
methanol
Gasohol, a mixture of petrol and ethanol
(also known as grain alcohol), and petrol
or gasohol containing methanol (also
known as wood alcohol) are being mar-
keted along with or instead of leaded or
unleaded petrol.
Do not use gasohol containing more than
10% ethanol, and do not use petrol or
gasohol containing any methanol. Either
of these fuels may cause drivability prob-
lems and damage to the fuel system,
engine control system and emission con-
trol system.
Discontinue using gasohol of any kind if
drivability problems occur.
Vehicle damage or driveability problems
may not be covered by the manufactur-
er’s warranty if they result from the use
of:
1. Gasohol containing more than 10%
ethanol.
2. Petrol or gasohol containing methanol.
3. Leaded fuel or leaded gasohol.
FUEL REQUIREMENTS
CAUTION
NEVER USE LEADED FUEL. The
use of leaded fuel is detrimental to
the catalytic converter and will
damage the engine control sys-
tem’s oxygen sensor and affect
emission control.
Never add any fuel system cleaning
agents to the fuel tank other than
what has been specified. (We rec-
ommend that you consult an autho-
rised HYUNDAI repairer for details.)
WARNING
• Do not "top off" after the nozzle
automatically shuts off when
refuelling.
• Always check that the fuel cap is
installed securely to prevent fuel
spillage in the event of an acci-
dent.
CAUTION
Never use gasohol which contains
methanol. Discontinue use of any
gasohol product which impairs dri-
vability.

Introduction
41
Other fuels
Using fuels such as;
- Silicone (Si) contained fuel,
- MMT (Manganese, Mn) contained fuel,
- Ferrocene (Fe) contained fuel, and
- Other metalic additives contained fuels,
may cause vehicle and engine damage
or cause plugging, misfiring, poor accel-
eration, engine stalling, catalyst melting,
abnormal corrosion, life cycle reduction,
etc.
Also, the Malfunction Indicator Lamp
(MIL) may illuminate.
✽
NOTICE
Damage to the fuel system or perform-
ance problem caused by the use of these
fuels may not be covered by your New
Vehicle Limited Warranty.
Use of MTBE
HYUNDAI recommends avoiding fuels
containing MTBE (Methyl Tertiary Butyl
Ether) over 15.0% vol. (Oxygen Content
2.7% weight) in your vehicle.
Fuel containing MTBE over 15.0% vol.
(Oxygen Content 2.7% weight) may
reduce vehicle performance and produce
vapour lock or hard starting.
Do not use methanol
Fuels containing methanol (wood alco-
hol) should not be used in your vehicle.
This type of fuel can reduce vehicle per-
formance and damage components of
the fuel system, engine control system
and emission control system.
Fuel Additives
HYUNDAI recommends that you use
unleaded petrol which has an octane rat-
ing of RON (Research Octane Number)
95 / AKI (Anti Knock Index) 91 or higher.
For customers who do not use good
quality petrols including fuel additives
regularly, and have problems starting or
the engine does not run smoothly, one
bottle of additives added to the fuel tank
at every 10,000 miles (15,000 km).
Additives are available from your
HYUNDAI authorised repairer along with
information on how to use them. Do not
mix other additives.
Operation in foreign countries
If you are going to drive your vehicle in
another country, be sure to:
• Observe all regulations regarding reg-
istration and insurance.
• Determine that acceptable fuel is avail-
able.
CAUTION
Your New Vehicle Limited Warranty
may not cover damage to the fuel
system and any performance prob-
lems that are caused by the use of
fuels containing methanol or fuels
containing MTBE (Methyl Tertiary
Butyl Ether) over 15.0% vol.
(Oxygen Content 2.7% weight.)

15
Introduction
Diesel engine
Diesel fuel
Diesel engine must be operated only on
commercially available diesel fuel that
complies with EN 590 or comparable
standard. (EN stands for "European
Norm"). Do not use marine diesel fuel,
heating oils, or non-approved fuel addi-
tives, as this will increase wear and
cause damage to the engine and fuel
system. The use of non-approved fuels
and / or fuel additives will result in a limi-
tation of your warranty rights.
Diesel fuel of above cetane 51 is used in
your vehicle. If two types of diesel fuel
are available, use summer or winter fuel
properly according to the following tem-
perature conditions.
• Above -5°C (23°F) ... Summer type
diesel fuel.
• Below -5°C (23°F) ... Winter type diesel
fuel.
Watch the fuel level in the tank very care-
fully : If the engine stops through fuel fail-
ure, the circuits must be completely
purged to permit restarting.
Biodiesel
Commercially supplied Diesel blends of
no more than 7% biodiesel, commonly
known as "B7 Diesel" may be used in
your vehicle if Biodiesel meets EN 14214
or equivalent specifications. (EN stands
for "European Norm"). The use of biofu-
els exceeding 7% made from rapeseed
methyl ester (RME), fatty acid methyl
ester (FAME), vegetable oil methyl ester
(VME) etc. or mixing diesel exceeding
7% with biodiesel will cause increased
wear or damage to the engine and fuel
system. Repair or replacement of worn or
damaged components due to the use of
non approved fuels will not be covered by
the manufactures warranty.
CAUTION
Do not let any petrol or water enter
the tank. This would make it neces-
sary to drain it out and to bleed the
lines to avoid jamming the injection
pump and damaging the engine.
CAUTION - Diesel Fuel
(if equipped with DPF)
It is recommended to use the regu-
lated automotive diesel fuel for
diesel vehicle equipped with the
DPF system.
If you use diesel fuel including high
sulfur (more than 50 ppm sulfur) and
unspecified additives, it can cause
the DPF system to be damaged and
white smoke can be emitted.
CAUTION
• Never use any fuel, whether
diesel, B7 biodiesel or otherwise,
that fails to meet the latest petro-
leum industry specification.
• Never use any fuel additives or
treatments that are not recom-
mended or approved by the vehi-
cle manufacturer.

No special run-in period is needed. By
following a few simple precautions for the
first 600 miles (1,000 km) you may add to
the performance, economy and life of
your vehicle.
• Do not race the engine.
• Whilst driving, keep your engine speed
(rpm, or revolutions per minute)
between 2,000 rpm and 4,000 rpm.
• Do not maintain a single speed for long
periods of time, either fast or slow.
Varying engine speed is needed to
properly run-in the engine.
• Avoid hard stops, except in emergen-
cies, to allow the brakes to seat prop-
erly.
• Don't tow a trailer/caravan during the
first 1,200 miles (2,000 km) of opera-
tion.
VEHICLE RUN-IN PROCESS
16
Introduction

2
Exterior overview (wagon) / 2-2
Exterior overview (sedan) / 2-3
Instrument panel overview / 2-6
Interior overview / 2-8
Engine compartment / 2-9
Your vehicle at a glance

Your vehicle at a glance
22
EXTERIOR OVERVIEW (WAGON)
1. Front removable towing hook..............6-31
2. Bonnet ................................................4-48
3. Front windshield wiper......................4-133
4. Head lamp ........................................4-121
5. Front fog lamp...................................4-129
6. Tyre and wheels..................................7-33
7. Outside rearview mirror ......................4-63
8. Door lock.............................................4-23
OVF014001
❈ The actual shape may differ from the illustration.
■
■
Front

23
Your vehicle at a glance
EXTERIOR OVERVIEW (SEDAN)
1. Front removable towing hook..............6-31
2. Bonnet ................................................4-48
3. Front windshield wiper......................4-133
4. Head lamp ........................................4-121
5. Front fog lamp...................................4-129
6. Tyre and wheels..................................7-33
7. Outside rearview mirror ......................4-63
8. Door lock.............................................4-23
OVF014002
❈ The actual shape may differ from the illustration.
■
■
Front

Your vehicle at a glance
42
EXTERIOR OVERVIEW (WAGON)
OVF014003
❈ The actual shape may differ from the illustration.
■
■
Rear
9. Door lock.............................................4-23
10. Child-protector rear door lock ...........4-27
11. Fuel filler door...................................4-50
12. Roof antenna ..................................4-184
13. High mounted stop lamp...................7-77
14. Rear window defroster....................4-141
15. Rear wiper ......................................4-133
16. Rear combination lamp.....................7-73
17. Rearview camera............................4-119
18. Tailgate handle switch ......................4-29
19. Parking assist system.....................4-104
20. Rear towing hook..............................6-31

25
Your vehicle at a glance
EXTERIOR OVERVIEW (SEDAN)
OVF014004
❈ The actual shape may differ from the illustration.
■
Rear
9. Doors ..................................................4-23
10. Fuel filler door...................................4-50
11. Rear combination lamp ....................7-73
12. Antenna ..........................................4-184
13. High mounted stop lamp ..................7-77
14. Rear window defroster ...................4-141
15. Rearview camera* ..........................4-119
16. Trunk .................................................4-38
17. Parking assist system* ...................4-104
* : if equipped

Your vehicle at a glance
62
INSTRUMENT PANEL OVERVIEW
The actual shape may differ from the illustration. OVF023002R

27
Your vehicle at a glance
1. Seat warmer/Air ventilation seat ....................................3-11/3-12
2. Front passenger's seat belt warning light....................................3-21
3. Passenger's front air bag ON/OFF indicator ............................3-46
4. Driver's front air bag ..............................................................3-50
5. Driver's knee air bag ..............................................................3-50
6. Passenger's front air bag ......................................................3-50
7. Central door lock/unlock switch ..............................................4-24
8. Power tailgate open button ....................................................4-30
9. Horn........................................................................................4-61
10. Instrument cluster ................................................................4-66
11. LCD display button ..............................................................4-71
12. Trip button ............................................................................4-72
13. Parking assist system button..............................................4-104
14. Smart parking assist system button ..................................4-108
15. Hazard warning flasher ......................................................4-120
16. Climate control system ............................................4-142/4-151
17. Centre console storage ......................................................4-167
18. Glove box ..........................................................................4-167
19. Cup holder/Ashtray ..................................................4-172/4-171
20. Power outlet/Cigarette lighter ..................................4-173/4-171
21. Steering wheel audio controls ............................................4-185
22. AUX, USB and iPod............................................................4-174
23. Audio/AVN system ................................4-184/Separate Manual
24. Bluetooth phone controls....................................................4-187
25. Ignition switch or Engine start/stop button ......................5-5/5-9
26. Electric parking brake(EPB) switch ......................................5-45
27. Auto hold control button ......................................................5-50
28. Electronic stability control (ESC) button....................................5-55
29. Cruise control switch/ Speed limiter switch..................5-63/5-67
30. Drive mode button ................................................................5-40

Your vehicle at a glance
82
INTERIOR OVERVIEW
1. Seat..........................................................3-2
2. Inside door handle ................................4-24
3. Power window switch ............................4-44
4. Power window lock switch......................4-47
5. Bonnet release lever ..............................4-48
6. Driver position memory seat..................4-57
7. Steering wheel ......................................4-59
8. Tilt and telescopic steering control lever ..4-60
9. Heated steering wheel ..........................4-60
10. Outside rearview mirror control............4-64
11. Outside rearview mirror folding............4-64
12. Light switch ........................................4-122
13. Wiper/Washer ....................................4-133
14. Headlight levelling device ..................4-130
15. Instrument panel illumination control
system..................................................4-67
16. Idle Stop and Go (ISG) OFF button ....5-15
17. Manual transaxle shift lever/
Automatic transaxle shift lever/
Dual clutch transmission shift lever
............................................5-21/5-24/5-31
18. Fuse box ..............................................7-44
* : if equipped
OVF021001R-1
The actual design may differ from the illustration.

29
Your vehicle at a glance
ENGINE COMPARTMENT
OVF071002R/OVF071001R
1. Engine oil dipstick............................7-15
2. Engine oil filler cap ..........................7-15
3. Engine coolant reservoir..................7-18
4. Radiator cap ....................................7-19
5. Brake/clutch fluid reservoir ..............7-20
6. Windscreen washer fluid reservoir ..7-21
7. Air cleaner .......................................7-22
8. Positive battery terminal ..................7-29
9. Negative battery terminal ................7-29
10. Fuse box........................................7-44
The actual engine installation in your vehicle may differ from the illustration.
■
Petrol (1.6L)
■
Petrol (2.0L)