iBell IBL SG60-26 User manual

SPRAY GUN
IBL SG60-26
HVLP HAND HELD

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1. GENERAL POWER TOOL SAFETY WARNINGS __________
2. SPRAY GUN SAFETY WARNINGS _______________________
3. PRODUCT OVERVIEW _________________________________
4. PRODUCT SPECIFICATIONS ___________________________
5. PRODUCT FUNCTIONS AND ASSEMBLY________________
6. GENERAL OPERATION ________________________________
7. TROUBLESHOOTING __________________________________
TABLE OF CONTENTS
IBL SG60-26
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14

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Keep work area clean and well lit. Cluttered or dark areas invite
accidents.
Do not operate power tools in explosive atmospheres, such as
in the presence of flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power
tool. Distractions can cause you to lose control.
Power tool plugs must match the outlet. Never modify the plug
in any way. Do not use any adapted plugs with earthed(grounded)
power tools. Modified plugs and un-matching outlets will increase
the risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as
pipes, radiators, ranges and refrigerators. There is an increased
risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water
entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep it away from heat, oil, sharp edges
or moving parts.
When operating a power tool outdoors, use an extension cord
suitable for outdoor use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING! Read all safety warnings, instructions,
illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury. Save all warnings and
instructions for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
WORK AREA SAFETY
ELECTRICAL SAFETY
IBL SG60-26

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Stay alert, watch what you are doing and use common sense
when operating a power tool. Do not use a power tool while you
are tired or under the influence of drugs or alcohol. A moment of
inattention while operating power tools may result in serious
personal injury.
Use personal protective equipment. Always wear eye protection.
Protective equipment such as a dust mask, non-skid safety shoes,
hard hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-
position before connecting to power source and/or battery pack,
picking up or carrying the tool.
Remove any adjusting key or wrench before turning the power
tool on. A wrench or a key left attached to a rotating part of the
power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected
situations.
Dress properly, say no to loose clothing or jewellery. Keep your
hair, clothing away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction
and collection facilities, ensure these are connected and
properly used. Use of dust collection can reduce dust-related
hazards.
Have your power tool serviced by a qualified repair-person
using only identical replacement parts.This will ensure that the
safety of the power tool is maintained.
When servicing a power tool, use only identical replacement
parts. Follow instructions in the maintenance section of this
manual. Use of unauthorized parts or failure to follow maintenance
instructions may create a risk of shock or injury.
PERSONAL SAFETY
IBL SG60-26
SERVICE

5
Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer
at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and
off. Any power tool that cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power source and/or the battery
pack from the power tool before making any adjustments,
changing accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool
accidentally.
Store idle power tools out of the reach of children and do not
allow persons unfamiliar with the power tool or these
instructions to operate the power tool. Power tools are dangerous
in the hands of untrained users.
Keep handles and grasping surfaces dry, clean and free from oil
and grease. Slippery handles and grasping surfaces do not allow
for safe handling and control of the tool in unexpected situations.
Even if you are operating this product in accordance with all the
safety requirements, potential risks of injury and damage remain.
The following dangers can arise:
Health defects resulting from vibration emission if the product is
being used over long periods of time or not adequately managed
and properly maintained.
Injuries and damage to property due to broken cutting attachments
or the sudden impact of hidden objects during use.
Danger of injury and property damage caused by other objects or
due to natural reactions or calamities.
POWER TOOL USE AND CARE
IBL SG60-26
IBL DS80-70|90
RESIDUAL RISKS

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WARNING! Misuse or failure to follow the safety rules stated in
this instruction manual may cause serious personal injury.
This power tool is intended for use with only water-based or
mineral spirit-type materials with a minimum flash point of
38ºC. Do not spray or clean with liquids having a flash point of
less than 38ºC. (Flash point is the temperature at which a fluid can
produce enough vapour to ignite)
Do not use the product for spraying flammable materials. Do
not spray flammable or combustible materials near an open flame,
pilot lights or sources of ignition such as hot objects, cigarettes,
motors, electrical equipment and electrical appliances. Be aware
of any hazards presented by the material being sprayed.
Use appropriate personal protective equipment, such as dust
mask, safety goggles, protective gloves and ear protection. Do not
allow children to play with the product.
Keep spray area well ventilated. Keep a good supply of fresh air
moving through the area to keep the air within the area free from
accumulation of flammable vapours. Keep spray area clean and
free of paint or solvent containers and other flammable materials.
Never allow the spray to come in direct contact with the skin.
Never under any circumstances aim the nozzle at another person.
Switch off and disconnect from the power supply if there are
malfunctions. Have the gun checked by a qualified professional
and repaired, if necessary, before you operate it again.
Always be alert when using this product, so that you can
recognise and handle risks early. It is simple to use, but that does
not change the fact that hazards could happen. Fast intervention
can prevent serious injury and damage to the property.
Do not overreach or stand on an unstable support. Keep
effective footing and balance at all times.
Before any work (such as transport, construction, conversion,
cleaning or maintenance) and when the product is not being used,
disconnect it from the power supply and empty the paint
container.
SPRAY GUN SAFETY WARNINGS
IBL SG60-26

7
PRODUCT OVERVIEW
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7
3
1. Air Cap + Nozzle
2. Union Nut
3. Lock button
4. Flow rate control
5
4
1
5. ON/OFF Trigger
6. Air Filter (inside)
7. Paint head
8. Paint reservoir/tank
IBL SG60-26
2
8

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: ø1.8 mm | 2.6 mm
: Class II
: 0.8 Kg
Rated voltage
Rated Input Power
Paint Reservoir
Max. Viscosity
Max. Flow
Nozzle
Protection class
Weight
The spray gun uses a painting technique which sprays coating
materials (paint, ink, varnish, etc.) through the air onto a surface.
This Spray gun with high volume low pressure (HVLP) is similar
to a conventional spray gun using a compressor to supply the
air, but the spray gun itself requires a lower pressure. A higher
volume of air is used to aerosolize and propel the paint at lower
air pressure.
There is an option for different spray patterns (vertical/
horizontal/ circular) for different spray need which will make
your work more efficient.
The Spray gun features two nozzle sizes (1.8mm/ 2.6mm) that
can suit different painting projects. The 1.8 mm nozzle is for thin
paints (sealers and varnish) and 2.6mm nozzles for thicker paints
(chalk type paints).
By twisting the Flow adjustment knob, the flow rate can be
controlled for smooth and even application.
With its detachable design, all parts of the spray gun can be
detached easily and is convenient for you to clean the parts after
spraying.
: 230V~50Hz
: 400W
: 800 ml
: 60 DIN/sec
: 800 ml/min
PRODUCT SPECIFICATIONS
INTENDED USE
IBL SG60-26

9
The material flow can be controlled by twisting the Flow adjustment
control (4) for smooth and even application. This regulator dial
basically enhances or limits the distance the trigger can be pressed.
Rotate the dial to required positions for optimal result, then press
the trigger for that specific flow (up to a max. of 800ml/min).
For thicker materials, it is recommended that you start with the
highest material flow setting and then gradually decrease the
flow to suit your spraying needs.
For thinner materials, start with a low material flow setting, and
then gradually increase the flow to suit your spraying needs.
WARNING! The product must be fully assembled before operation!
Follow the assembly instructions and use the pictures provided as a
visual guide to easily assemble the product! Do not connect the
product to power supply before it is completely assembled!
PRODUCT FUNCTIONS AND ASSEMBLY
ON/OFF TRIGGER SWITCH
4
Switch the device ON by pressing the ON/OFF trigger (5) and OFF by
releasing the trigger. Simply squeeze the trigger to start spraying
and release to stop spraying.
FLOW RATE CONTROL
5
IBL SG60-26

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The spray pattern shape is adjusted
by turning the air cap (spray tip) to
the desired position (vertical,
horizontal, or circular position)
providing different spray needs
making work more efficient.
For vertical surfaces, use a horizontal pattern by turning the air
cap into position I. Horizontal jets are used for long-tall surfaces.
For horizontal surfaces, use a vertical pattern by turning into
position II. These are used for wide small-medium size surfaces.
For corners, edges and other hard to access places use a circular
pattern, turning to position III.
Two sized nozzles are provided with
this spray gun. This Spray gun features
nozzle sizes of ø1.8mm and 2.6mm that
can suit different painting projects.
The 1.8 mm nozzle is for thin paints or low viscosity materials
(sealers and varnish) and 2.6mm nozzles for thicker paints or
high viscosity materials (chalk type paints).
For changing nozzles, Loosen and remove the union nut (2) and
air cap (1) from the paint head. Remove the nozzle and replace
with the desired size. Tighten the air cap onto the paint head to
secure the nozzle.
IBL SG60-26
NOZZLES
SPRAY PATTERNS
I II III
1.8 mm 2.6 mm

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The room or object you are spraying must be properly masked or
covered in order to prevent overspray from covering woodwork,
floors or other furnishings.
It is important to keep your arm moving whenever the gun is
being triggered. If you pause in one spot too long, too much
material will be sprayed to the surface.
Partially pressing the trigger will start the turbine, but no
material will spray until the trigger is pulled fully. It is
recommended that the trigger first be pulled partially in order to
start the turbine before a spray pass is made.
Always apply a thin coat of material on the first pass and allow to
dry before applying a second, slightly heavier coat.
When spraying larger surfaces, overlap each spray pass by at
least 50% which will ensure full coverage.
Position the spray gun should be perpendicular to and 10-30 cm
from the spray surface, depending upon the spray pattern size
desired. With reduced material flow and air power, you can get
closer to the spraying surface.
GENERAL OPERATION
WARNING! Refer page no. 6 for the specific instructions
before operating the appliance.
The spray area must be clean and free of dust in order to avoid
blowing dust onto your freshly sprayed surface.
If spraying with such a spray system is new or unfamiliar, it is
advisable to practice on a piece of scrap wood or cardboard
before beginning on intended work piece and/or test with water.
10-30 cm
IBL SG60-26

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When spraying, always trigger the spray gun after spray pass has
begun and release it before stopping the pass. Always keep the
gun pointed squarely at the work and overlap passes slightly to
obtain the most consistent and professional finish possible.
With the flow adjustment control, high material flow and air
power are needed for spraying large surface areas, such as walls
and decks. Low material flow and air power are needed for
spraying smaller surface areas.
If you feel the material is going on too thin, increase the material
flow and if the material is going on too thick, decrease the
material flow even further or move the spray gun further away
from the surface.
MATERIAL PREPARATION:
Thinning: Only thin the material if absolutely necessary to improve
spray performance. Optimal spray performance should be achieved
simply by adjusting the various controls on the unit.
Before pouring any paint or thinners, work out how much of
each substance is needed.
Pour the required paint and thinners using a filter into a mixing
cup and mix thoroughly.
Determining Viscosity: A Viscosity cup is provided with the tool,
which is vital to determine the viscosity of the coating material to
see if it is suitable to be used in the spray gun.
Submerge the viscosity cup into the material to fill. Raise the
cup out of the material and start timing.
Time how long it takes to empty the cup (referred to as DIN
seconds). If the material is above 60 DIN-sec the material will
need to be thinned more and re-tested.
Thinner
Paint
Viscosity Cup
IBL SG60-26

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Before and after each use, check the product and accessories (such
as application tools) for wear and damage.
(I) The Sprayer has a detachable design where all parts of the
spray gun can be detached easily and is convenient for you to
clean the parts after spraying. Simply press the lock button (3)
and remove that attachment for cleaning.
(II) Inspecting the air filter: Check the air filter in the turbine to
see if it is excessively dirty. Never operate your unit without the
air filters. Dirt could be sucked in and interfere with the function
of the unit. Push the snap levers on the two turbine covers and
remove them. Remove the dirty filters and replace with new ones.
The smooth side of the air filter must be placed toward the
turbine. Secure the covers back onto the turbine.
When cleaning, use the appropriate cleaning solution (warm,
soapy water for latex and mineral spirits for oil-based materials).
Never clean nozzle or air holes in the spray gun with sharp metal
objects. Do not use solvents or lubricants containing silicone.
Inspecting the supply cord; Do not pull or carry the tool by the
electric cord or allow its contact with edges, sharp elements,
rough surfaces, oil or chemicals that may damage its flexible and
insulating properties.
Keep the vents of the spray gun clean at all times. If possible,
prevent foreign matter from entering the vents. Clean the paint
tank and suction tube with a brush.
MAINTENANCE AND CLEANING
IBL SG60-26
3
Air Filter
I II

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Suspected malfunctions are often due to causes that the users can
fix themselves, therefore check the product using this section.
Problem
Possible Cause
Solution
1. Little or no
material flow
1.1 Nozzle, Suction
tube or Air filter
clogged.
1.2 Low flow rate.
1.3 No pressure
build up in paint
tank or loosed
suction tube.
1.1 Inspect and Clean
these, Replace if
necessary.
1.2 Increase flow rate.
1.3 Tighten these parts.
2. Material
leaking
2.1 Loose or worn
Nozzle.
2.2 Material build up
on air cap and
nozzle.
2.1 Tighten or Replace.
2.2 Clean the material.
3. Spray pattern
too thick
3.1 Material flow
setting too high.
3.2 Nozzle or air
filter clogged.
3.1 Adjust material flow
setting to low.
3.2 Clean it, if required
replace it.
4. Spray jet
pulsates
4.1 Container material
running out.
4.2 Air filter clogged.
4.1 Refill the material.
4.2 Change the filter.
TROUBLESHOOTING
WARNING! All further inspection and repair work must be
performed by an authorised service centre or a qualified technician!
NOTE: This product does not contain any parts that can be repaired
by the consumer. Contact an authorised service centre or a similarly
qualified person to have it checked and repaired.
IBL SG60-26

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Do not dispose this product by normal household waste, but take it to a collection
point and recycling of electrical and electronic equipment. This is indicated by the
symbol on the product, user manual or packaging. Re-use, material utilization or
other forms of old appliances, you make an important contribution in protecting our
environment.
Waste electrical products should not be disposed of with
household waste. Please recycle where facilities exist. Check
with your Local Authority or local store for recycling advice.
CONTACT US
HiTech Machineries & Equipments
IV/540E, Thottumugham, P.O, Aluva
Ernakulam(Dist), Kerala, India- 683105
Toll Free : 1800 103 4090
Whatsapp : +91 8943 651651
Website : www.ibelltools.com
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