Ice ICE-1201 Manual

USER MANUAL
&
INSTALLATION INSTRUCTIONS
HEAVY DUTY GAS BURNER
SINGLE BURNER
ICE-1201
IMPORTANT SAFETY INSTRUCTIONS
Carefully read the following important information regarding installation safety and
maintenance.
Keep these instructions for future reference.
2015-03-12 MAICE-1201-4

Table of Contents
Safety Requirements.........................................................................................................................................3
Introduction........................................................................................................................................................4
Specifications....................................................................................................................................................4
Features & Operating Controls..........................................................................................................................4
Precautions and General Information ................................................................................................................5
Agency Listing Information ................................................................................................................................6
Conversion to Liquid Propane Gas....................................................................................................................6
Installation.........................................................................................................................................................9
Operation ........................................................................................................................................................15
Cleaning Instructions.......................................................................................................................................18
Troubleshooting...............................................................................................................................................21
INTERNATIONAL COOKING EQUIPMENT LIMITED PRODUCT WARRANTY..............................................22
2

Safety Requirements
FOR YOUR SAFETY
Do not store gasoline or other flammable liquids in the vicinity of this or any other appliance.
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or
death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing
this equipment.
IMPORTANT
The purchaser of this equipment must post in a prominent location instructions to be followed in the
event the user smells gas. This information shall be obtained by consulting the local gas supplier.
IMPORTANT: DO NOT DISCARD THIS
MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the
restaurant, or to the person responsible for TRAINING OPERATORS of this appliance.
3

Introduction
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives
you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the
appliance in a manner which will ensure its optimum performance.
Specifications
Features & Operating Controls
MODEL STYLE FUEL
MANIFOLD
PRESSURE
B.T.U.
per HOUR
ICE-1201
1 Burner w/
Individual Control
Natural Gas 4.0” W.C.
100,000
Propane (LP) 10” W.C.
Figure 1
Appearance may vary
depending on model
purchased.
4

Precautions and General Information
•This appliance is intended to prepare food for human consumption.
•No other use is recommended or authorized by the manufacturer or its agents.
•This appliance must be installed by a technician qualified and certified or licensed to install gas-fired
equipment. A licensed technician must perform the initial start-up and adjustment of the appliance.
•Operators of this appliance must be familiar with the appliance use, limitations and associated
restrictions. Operating instructions must be read and understood by all persons using or installing this
appliance.
•Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning
instructions and schedules to ensure the safety of the food product.
•DO NOT submerge appliance or burners in water. This appliance is not jet stream approved. DO NOT
direct water jet or steam jet at this appliance, or at any control. DO NOT splash or pour water on, in or
over any controls. DO NOT wash counter around this appliance with water jet. Burners which have
become wet must be thoroughly dried before use.
•Burner and grate surfaces will be very hot when in use. Contact will cause severe injury.
•This appliance must be operated with the supplied 4” legs properly installed.
•Do not operate this appliance if the smell of gas is present. Turn off all gas supply valves and move to a
remote location.
•The technical content of this manual, including any parts breakdown illustrations and/or adjustment
procedures, is intended for use by qualified technical personnel only.
•Any procedure which requires the use of tools must be performed by a qualified technician.
•This manual is considered to be a permanent part of the appliance.
•This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices
and labels must remain with the appliance if it is sold or moved to another location.
5

FIRE HAZARD
All servicing of the gas supply and combustion components of this appliance must be performed by a
technician trained and certified in the maintenance of gas appliances.
Improper servicing of gas equipment can result in fire and explosion.
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
Agency Listing Information
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied
Installation Instructions and maintained according to the instructions in this manual.
This appliance meets ANSI Z.83.11 specifications for gas-fired food service equipment.
This appliance is Canadian Standards Association design certified for gas operation
Conversion to Liquid Propane Gas
NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for
hidden damage and tested it for proper operation.
HEALTH HAZARD
This appliance must be properly ventilated. Failure to provide and maintain proper ventilation of exhaust
gasses can result in severe injury or death.
FIRE HAZARD
•Do not store gasoline or any other flammable or combustible material near this appliance. The open
flame can cause such materials to ignite.
6

•The area where the gas burner is installed must be kept clear of combustibles and flammables. This
includes mops, rags, grease, wrapping paper and electric cords.
NOTICE: Manufacturer’s warranty on this gas burner is in effect only when the gas burner is installed in
accordance with these instructions and local codes and ordinances or, in the absence of local codes, the
National Fuel Gas Code, ANSI Z223.1 (current edition). The manufacturer of this gas burner assumes no
liability for any damage or injury resulting from failure to comply with this notice.
FIRE HAZARD
IF YOU SMELL GAS:
•DO NOT try to light any appliance.
•DO NOT touch any electrical switch
•DO NOT use any telephone in your building.
In the event a gas odor is detected, shut down the unit at the main gas shutoff valve and contact your local gas
supplier from a neighboring location.
Follow the instructions received from the gas supplier immediately and exactly.
STEP 1 – Remove the cooking surface and then change the nozzle:
1
1. Using a wrench remove the 300 Nozzle.
2. Carefully pull out the supply tube.
2
7

STEP 2 – Reset the supplied regulator:
STEP 3 - Proceed with installation as shown in the Installation Instructions.
3. Attach the 150 Nozzle.
4. Carefully replace the supply tube and tighten.
5. Remove yellow cap.
6. Unscrew the white plastic seal.
7. Remove the spring.
8. Replace the yellow cap
3
4
5
6
7
8
8

Installation
NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for
hidden damage and tested it for proper operation.
HEALTH HAZARD
This appliance must be properly ventilated. Failure to provide and maintain proper ventilation of exhaust
gasses can result in severe injury or death.
FIRE HAZARD
•Do not store gasoline or any other flammable or combustible material near this appliance. The open
flame can cause such materials to ignite.
•The area where the burner is installed must be kept clear of combustibles and flammables.
•This includes mops, rags, grease, wrapping paper and electric cords.
NOTICE: Manufacturer’s warranty on this burner is in effect only when the burner is installed in accordance
with these instructions and local codes and ordinances or, in the absence of local codes, the National Fuel Gas
Code, ANSI Z223.1 (current edition).
The manufacturer of this burner assumes no liability for any damage or injury resulting from failure to comply
with this notice.
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and
accessories from the appliance before connecting performing any installation procedure.
Carefully read all instructions in this manual before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store all
accessories in a convenient place for later use.
9

COMPONENTS
Cooking Grate (1 each)
Adjustable Legs (Set of 4)
Drip Tray (1 each)
SETUP
•This appliance is designed for use in non-combustible locations only. Setup the burner only on
a firm, level, non-combustible surface.
•Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended. Metal
or tile over combustible material may not meet code for non-combustible surfaces.
Clearances to non-combustible surfaces must be maintained.
•Maintain 0” from side and rear to non-combustible walls, and 4” from non-combustible counter as
established by provided 4” legs.
Maintain adequate clearances for cleaning and proper operation.
•The burner must be installed in an area with sufficient make-up air for proper combustion, and must be
installed such that the flow of combustion and ventilation air will not be obstructed.
•Install adjustable legs, one on each corner of the appliance, in the holes provided. Verify that the unit
sits firmly ON ALL FOUR LEGS.
•With the adjustable legs, adjust as required to level the appliance. All four legs must be adjusted to
firmly contact the floor in order to prevent tipping.
When used with an exhaust fan, special precautions must be observed to avoid interference with the operation
of the burner, such as drafts and air starvation.
GAS APPLIANCE CODE COMPLIANCE
•The installation of gas piping from the outlet side of the gas meter or service regulator to the burner
must be performed by a technician qualified and certified or licensed to install gas-fired equipment.
•A licensed and qualified technician must perform the initial startup and adjustment of this appliance.
Figure 2
10

•The installation of this gas-fired appliance must conform to local codes, or in the absence of such
codes, with the current edition of National Fuel Gas Code ANSI Z223.1.
•The installation of this gas-fired appliance must comply with applicable portions of NFPA 96 for
ventilation. The current edition of NFPA 96 (Standard for the Installation of Equipment for the Removal
of Smoke and Grease Laden Vapors from Commercial Cooking Equipment) specifies ventilation
requirements to ensure the removal of exhaust gasses and products of combustion.
IT IS THE RESPONSIBILITY OF THE INSTALLER TO ENSURE THAT THIS GAS BURNER INSTALLATION
CONFORMS TO ALL APPLICABLE CODES AND ORDINANCES.
The venting of this appliance must not be obstructed, nor may such venting interfere with the flow of
combustion air required for proper operation of the gas burners.
Additionally:
1. The gas supply line used to connect the burner to the gas supply system must be black iron pipe, or other
material as approved by local ordinance for gas piping.
2. Gas supply piping must be inside 3/4” diameter or greater.
3. Use pipe sealant made specifically for gas piping on all pipe joints. Apply sealant sparingly to the male
threads only. Sealant must be resistant to the action of LP gas.
4. Verify that all supply piping is clean and free of obstructions, dirt, chips and pipe sealant compound prior to
installation.
5. All pipe joints must be checked for leaks before lighting. Leak checks should be performed with a soap and
water solution.
NEVER CHECK FOR LEAKS WITH AN OPEN FLAME.
FIRE AND EXPLOSION HAZARD
NEVER use an open flame to check for gas leaks. Fire and explosion may result.
RISK OF INJURY
Installation procedures must be performed by a qualified technician with full knowledge of all applicable gas-
fired appliance codes. Failure can result in personal injury and property damage.
11

IMPORTANT:
All pipe joints must be checked for leaks before lighting. Leak checks should be performed with a soap and
water solution.
IMPORTANT:
Information on the construction and installation of ventilating hoods may be obtained from the current edition of
NFPA 96 Standard for the Installation of Equipment for the Removal of Smoke and Grease Laden Vapors from
Commercial Cooking Equipment.Copies of this standard are available from the National Fire Protection
Association.
FIRE AND EXPLOSION HAZARD
NEVER use an open flame to check for gas leaks. Fire and explosion may result.
IMPORTANT:
All pipe joints must be checked for leaks before lighting. Leak checks should be performed with a soap and
water solution.
FIRE HAZARD
•This burner is supplied with a gas pressure regulator.
•Failure to properly install the supplied regulator will result in an extremely hazardous condition.
•Flow arrow stamped on body of regulator must point toward the burner.
•Vent hole must point UP.
IMPORTANT:
Verify fuel gas type. If the available fuel does not match the nameplate specification, exchange the burner for
the correct type.
IMPORTANT:
•The appliance and its individual manual shutoff valve must be disconnected from supply system piping
during any pressure testing of that system at pressures in excess of 1/2 p.s.i. (3.5 kPa).
•The appliance must be isolated from the gas supply piping system by closing its individual manual
shutoff valve during any pressure testing of the gas supply piping at test pressures equal to or less than
1/2 p.s.i. (3.5 kPa).
12

INSTALLING THE BURNER
•Refer to the nameplate. Verify the fuel type and pressure, which must match the nameplate
specifications. Connecting the burner to the wrong fuel type and/or pressure will compromise the safety
and/or performance of the appliance.
BE SURE TO MAINTAIN REQUIRED CLEARANCES TO COMBUSTIBLE SURFACES.
•The burner must be placed in its final operational position and leveled front-to-back and side-to-side,
with a spirit level, prior to beginning the gas piping installation. Re-check the level of the unit at the
conclusion of the gas piping installation.
•Each gas burner is supplied with a separate gas pressure regulator, which must be installed on the
manifold pipe protruding from the rear of the burner. Ensure that the regulator is installed such that the
flow arrow stamped on the body of the regulator points toward the burner. Failure to properly install the
supplied regulator will result in an extremely hazardous condition.
•A moisture trap (drip leg) consisting of a tee, 4” nipple pointing down, and cap must be installed
upstream of the gas pressure regulator.
•A manual gas shut-off valve may be required by local codes and is, in any case, strongly
recommended. The shut-off valve must be installed between the gas supply piping and the gas
pressure regulator.
oIt is the responsibility of the gas piping installer to identify the code requirement for a shut-off
valve.
•Shut-off valves, moisture trap and all associated piping must be supplied by the gas piping installer.
13

SET GAS PRESSURE:
Gas pressure regulator is factory set.
SET PILOT FLAME:
1. The pilot adjustments are located between the control valves for each set of burners. The right
valve controls the front pilot; the left valve controls the rear pilot.
2. Using a small, flat-blade screwdriver, turn the screw clockwise to decrease the flame size, or
counter-clockwise to increase the flame size.
3. Adjust the pilot flame to 1/4” high. Test for operation: inside and outside sections of the burner
must light without undue delay.
4. Drafty conditions may require a higher flame to allow the pilot to remain lit.
ADJUST BURNER FLAME:
1. Remove all burner control knobs, and then remove the front panel.
2. Turn an individual burner on. The right knob controls the front burner; the left knob controls the
rear burner.
3. Loosen the locking screw on the shutter.
4. Turn the shutter to admit more or less air as required. Adjust the air shutter until the flame is
mostly blue in color.
5. Tighten the locking screw when finished. Replace the front panel and all knobs before returning
the unit to service.
Figure 3
14

IMPORTANT:
Adjustments must be performed by a qualified technician only.
IMPORTANT:
This burner is shipped from the factory equipped for either: natural gas and adjusted for sea level to 2000 feet
elevation; or, propane (LP) gas and adjusted for sea level to 5000 feet elevation.
Operation
FIRE HAZARD
IF YOU SMELL GAS:
¤ DO NOT try to light any appliance.
¤ DO NOT touch any electrical switch
¤ DO NOT use any telephone in your building.
In the event a gas odor is detected, shut down the unit at the main gas shutoff valve and contact your local gas
supplier from a neighboring location.
Follow the instructions received from the gas supplier immediately and exactly.
GENERAL OPERATIONAL NOTES
•Carefully read the description of the burner operation on the specification sheet.
Figure 4
15

•Do NOT use this appliance if it has been submerged in water.
•Call a qualified technician to examine the appliance and to service or replace any component which has
been submerged. Burners which have been allowed to become wet must be thoroughly dried before
use.
•For initial startup, and any time the gas supply has been shut-off, it may take several minutes to light
the pilot while air in the piping and manifolds is purged.
•The burner control knobs must be turned by hand only. Never use tools to turn the control knob. If the
knob will not turn by hand, do NOT attempt to force or repair it. Forced or improperly repaired valves
pose the risk of fire and/or explosion.
•Make sure burners, pilot burner and grate assembly are properly installed before attempting to operate.
LIGHTING THE PILOT LIGHT
1. Before lighting the pilot light, smell all around the appliance area for gas. Be sure to smell near floor
level because some gas is heavier than air and will settle to the floor.
2. For initial startup, and any time the gas supply has been shut-off, it may take several minutes to light
the pilot while air in the piping and manifolds is purged.
3. The pilot light must be lighted by hand:
a. Turn both control knobs to the full OFF position.
b. Be sure the gas shut-off valve is ON and the appliance has had time for the air to be purged
from the lines.
c. Light the pilot with a long match or fireplace lighter. Use of a cigarette lighter is NOT
recommended.
SHUT DOWN INSTRUCTIONS
1. Turn all burner knobs to OFF.
2. Turn all pilots OFF.
3. Turn the main gas supply OFF.
OPERATION
1. Inspect the unit for cleanliness before use. Clean as necessary: See Cleaning Instructions.
2. Be sure the pilot light is lit before operation.
3. The burner control knobs must be turned by hand only. Never use tools to turn the control knob.
4. The control used in this gas burner provides a continuous range of settings from OFF to ON.
•The right knob controls the front burner
•The left knob controls the rear burner
16

5. Light the burner by turning the control knob to the ON position until fire forms completely around the
inner and outer sections of the burner.
6. Set the control knob to the desired position. The setting can be readjusted at any time.
Cooking Recommendations:
Save energy by turning the temperature control knob OFF any time the burner is not in use. Gas burners
provide full heat instantly, making it unnecessary to leave the unit on during intermittent use.
FIRE HAZARD
•NEVER attempt to force or repair a stuck control valve.
•Forced or improperly repaired valves pose the risk of fire and/or explosion.
FIRE AND EXPLOSION HAZARD
If the pilot light should be extinguished, turn off the gas shut-off valve and remove the grate and drip pan. Allow
the appliance to vent for five minutes before attempting to re-light.
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
Figure 5
17

Cleaning Instructions
FIRE HAZARD
Shut off the gas supply valve before cleaning.
BURN HAZARD
Allow burner to cool completely before cleaning.
IMPORTANT:
•DO NOT spill or pour water into controls,
•DO NOT submerge burner cabinet in water. Damage to internal components will occur.
damage to internal components from water damage is NOT covered by warranty.
•DO NOT steel wool or metal scouring pads to clean cabinet, drip tray or crumb tray.
Good sanitation is vital to the quality of the final food product. Be sure to clean in all corners and crevices
where grease and other cooking debris can accumulate.
PREPARATION
Turn gas shut-off valve OFF before cleaning.
Allow burner to cool completely before cleaning.
FREQUENCY
Daily
TOOLS
•Bristle Brush
•Clean Cloth or Sponge
•Mild Detergent
•Cleaner Formulated for Stainless Steel
•Warm Water
18

CLEANING
1. Turn gas shut-off valve OFF before cleaning.
2. Allow burner to cool completely before cleaning.
3. Remove grate(s) and drip tray by lifting from cabinet.
4. Note position of front and rear burner assemblies in cabinet. Remove burner assemblies.
5. Clean food particles from grate drip tray with warm water, mild detergent and a bristle brush. Rinse with
clean water. Wipe dry with a soft clean cloth.
6. Examine burner assemblies. Note position of air shutters before cleaning. Clean food particles from
burners with warm water, mild detergent and a bristle brush. Rinse by wiping with a soft cloth
dampened with clean water. Wipe exterior surfaces dry with a soft clean cloth. Allow burners to air dry
so that interior passages are completely free of water.
7. Wipe the outer portions of the burner cabinet with a clean soft cloth or sponge dampened with warm
water and a mild detergent or cleaner formulated for cleaning stainless steel. DO NOT use steel wool to
clean burner cabinet. Rinse by wiping burner cabinet with a clean soft cloth or sponge moistened with
clean warm water. Dry cabinet by wiping with a clean soft dry cloth.
8. Examine burners to be sure the air shutters are in their proper position.
9. Reinstall burner assemblies in cabinet:
•Burner with short venture tube is the front burner. The venture / air shutter slides over the
nozzle of the right control valve. The pegs on the bottom of the burner set in corresponding
notches at the front of the burner support bracket.
•Burner with long venture tube is the rear burner. The venture / air shutter slides over the nozzle
of the left control valve. The pegs on the bottom of the burner set in corresponding notches at
the rear of the burner support bracket.
10. Turn shut-off valve ON and light pilot light.
11. Reinstall drip tray and grate. Procedure is complete.
19

Figure 6
Appearance may vary
depending on model
purchased.
20