ICON truflo TKP Series User manual

Paddle Wheel Flow Meter
TKP |TKM SERIES
Quick Start Operating Manual
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In-Line Paddle Wheel Flow Meter
TKP |TKM SERIES (Quick Start)
360°

Safety Information
Technical Specifications
Exploded View
Wiring Diagram
Getting Started
NPN Pulse Output
Pulse Control Function
Programming Terms
Relay Settings
K-Factors for TK
Flow Rates
Pressure vs. Temperature Psi H2O | Non-Shock
Procedure to Rotate Display
Dimensions
Installation Positions
Warranty, Returns and Limitations
03
04
05
05
06
06
07
07
08
08
08
08
09
09
10
11
Table of Contents
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02
In-Line Paddle Wheel Flow Meter
TKP |TKM SERIES (Quick Start)

1. De-pressurize and Vent System Prior to Installation or Removal.
2. Confirm Chemical Compatibility Before Use.
3. DO NOT exceed Maximum Temperature or Pressure Specifications.
4. ALWAYS Wear Safety Goggles or Face-shield During Installation and/or Service.
5. DO NOTAlter Product Construction.
If leaking is observed from the retaining cap, it indicates
defective or worn o-rings on the sensor. Do not attempt to
correct by further tightening.
WARNING!
Indicates a potential hazard. Failure to follow all
warnings may lead to equipment damage, injury, or
death
Warning | Caution | Danger
Overtightening may permanently damage product
threads and lead to failure of the retaining nut.
Hand Tighten Only
Failure to follow these instructions may result in
the sensor being ejected from the pipe!
Use of tool(s) may damage product beyond repair
and potentially void product warranty.
Do Not Use Tools
Highlights additional information or detailed
procedure.
Note | Technical Notes
Safety Information
Do Not Remove Under Pressure
Please ensure that the Instruments are not to be subject to water hammer or pressure spikes!
Always Pressure Test System with H2O Prior to Initial Start-Up
Before Before installation be certain the appropriate instrument has been selected considering operating pressure, full scale
pressure, wetted material requirements, media compatibility, operating temperature, vibration, pulsation, desired accuracy and
any other instrument component related to the service application including the potential need for protective attachments and/or
special installation requirements. Failure to do so could result in equipment damage, failure and/or personal injury. Ensure only
qualified personnel personnel are permitted to install and maintain this instrument.
Sensor may be under pressure, take caution to vent system prior to installation or removal.
Failure to do so may result in equipment damage and/or serious injury
Pressurize System Warning
TK Series can be installed in a horizontal or vertical direction. Please ensure enough length of straight pipe to avoid turbulence
that can effect readings.
A Bag Filter or Y Strainer Filtering Device upstream toAvoid the Paddle Wheel from being damaged by the solids or fibers
- max 10% Particle Size - Not to Exceed .5mm Cross Section or Length.
Please do not flush the pipe after the Flow Meter is installed with Compressed Air this may damage the ceramic shaft and will
Void Warranty
Please Ensure Full Pipe
Min 10x Pipe Diameters Upstream 3x Pipe Diameters Downstream.
Always utilize the most appropriate PPE during installation and service of Truflo products.
Personal Protective Equipmet (PPE)
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03
In-Line Paddle Wheel Flow Meter
TKP |TKM SERIES (Quick Start)

Technical Specifications
Fluid Liquid - Viscosity Range <.5-20 centistokes
Accuracy > ±5% of F.S. @ 68°F | 20°C | Repeatability 0.5 of Full Scale
Max Flow Velocity 32.8 ft/s max | 10 m/s max
Min Flow 0.8 ft/s min | 0.3 m/s min
Operating Press 175 Psi | Non Shock | Ambient Temp
Turndown 33:1
Response Time Real Time
Electronics 122°F °C
Current Draw 60mA Max
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04
In-Line Paddle Wheel Flow Meter
TKP |TKM SERIES (Quick Start)
General
Operating Range 0.3 to 33 ft/s
Pipe Size Range ½ to 4"
0.1 to 10 m/s
DN15 to DN100
Linearity ±0.5% of F.S @ 25°C | 77°F
Repeatability ±0.5% of F.S @ 25°C | 77°F
Electrical
Frequency 49 Hz per m/s nominal
Supply Voltage 5 to 24 VDC ±10% regulated
Supply Current <1.5 mA @ 3.3 to 6 VDC
15 Hz per ft/s nominal
3 VDC
<20 mA @ 6 to 24 VDC
Wetted Materials
Sensor Body PVC (Dark) | PP (Pigmented) | PVDF (Natural)
O-Rings FKM | EPDM* | FFKM*
Rotor Pin | Bushings Zirconium Ceramic | ZrO2
Paddle | Rotor ETFE Tefzel®
Outputs
TKP Series Frequency Pulse - Flow | Frequency Pulse - Total | RS-485 Option
TKM Series 4-20mA + Frequency Pulse - Flow | Frequency Pulse - Total
Max. Temperature/Pressure Rating - Standard and Integral Sensor | Non-Shock
PVC 180 psi @ 68°F
180 psi @ 68°F
12.5 bar @ 20°C
12.5 bar @ 20°C
PP
200 psi @ 68°F 14 bar @ 20°C
40 psi @ 140°F
40 psi @ 190°F
2.7 bar @ 60°C
2.7 bar @ 88°C
40 psi @ 240°F 2.7 bar @ 115°C
PVDF
Operating Temperature
PVC 32°F to 140°F
PP -4°F to 190°F
0°C to 60°C
-20°C to 88°C
PVDF -40°F to 240°F -40°C to 115°C
Standards and Approvals
CE | FCC | RoHS Compliant
Optional*

Exploded View
Wiring Diagram
1. Polycarbonate Cover
2. Flow Controller
3. Hall Pickup Sensor
4. Redesigned Rotor Assembly
5. Body | PVC | PP | PVDF *
6. Re-inforced Inserts
7. Shearpro Contoured Rotor
8. Zirconium Rotor Pin & Bearings
1
2
3
4
6
5
7
Same Controller | Rotor Assembly for All Sizes
4" ½"
Brown Yellow
Grey
Black
10 - 30 VDC (+) (+) RS-485 (OPT)
Blue
White
0V (-)
Totalizer Pulse
Output NPN
(-) RS-485 1 OPT RS485
is a Special Order Item
Flow Rate Pulse
Output (NPN)
Brown Yellow
Grey
Black
10 - 30 VDC (+) + (4-20mA) or (0-5V)
Blue
White
0V (-)
Totalizer Pulse
Output NPN
Totalizer Output NPN (4-20mA or 0 - 5V DC)
(4-20mA Default -0-5VDC Option-Special Order)
Flow Rate Pulse Output NPN
TKP - Flow Rate + Flow Totalizer + NPN Pulse Diagram
Yellow & Grey with RS485 (Only) Black Wire can be Changed for Flow Total Limit Output or Unit Volume Pulse Output
Brown
Black
White
Yellow
Grey
Blue
TKP
Flow
Meter
Output
Circuit
+V
0V
Special Option
Load
Load
RS-485
+
Flow Rate
Totalizer Pulse (NPN)
Pulse (NPN)
TKM - (4-20mA or 0-5V DC + NPN Pulse) Flow Rate + Flow Totalizer + Pulse Diagram
Black Wire can be Changed for Flow Total Limit Output or Unit Volume Pulse Output
TKP - Yellow & Grey Wires for RS - 485 Option Only
Current output | 4 - 20mA : 120 max.
Voltage output | 0 - 5V : 10K min.
TKM Series | 4-20mA Std | 0-5VDC Optional
Brown
Green Ground
Black
White
Yellow
Grey
Blue
TKM
Flow
Meter
Output
Circuit
+V
0V
Load
Load
A
or
+
V
+
Flow Rate
Totalizer Pulse (NPN)
Pulse (NPN)
4-20 5V DC
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05
In-Line Paddle Wheel Flow Meter
TKP |TKM SERIES (Quick Start)

Getting Started
NPN Pulse Output
To
Change
Value
OPERATIONDISPLAY
STEPS
Step-1
Programming Flow Rate
Pulse Output
Home Screen
Press Key
Step-2
Programming Flow total
Pulse Output
Press Key
Press Key
Step-3
Return to Home Sereen
Press Key
Step-4
Home Screen
CV Display Reads 0
SV Display Reads 0
0 Totalizer Default
0.0 Flow Rate Default
CV = Current Value
SV = Programmed Value
1000 Default
One Pulse Per Gallon
Default
(Flow Rate) Pulse
Program Value of (Flow Rate) Pulse (NPN) Output
Preset Value of Flow Rate
CV
SV CV > SV Flow Rate Pulse Output ON
CV < SV Flow Rate Pulse Output OFF
Change to a Value that meets your Flow Rate Pulse Output
2000 Factory Default
One Pulse Per Gallon
Default
Program Value of Flow Totalizer Pulse (NPN) Output
SV : Preset value of Flow Total
2000 Default this can be Changed to Desired Value Refer to Next Page Programming OP2 Output for Options for Totalizer
Flow Totalizer Pulse | Step #2-Next
CV
SV
CV > SV Flow Rate output ON
Return to Home Screen
0 Totalizer Default
0.0 Flow Rate Default
Press SET to Save and Proceed to the Next Screen
Press SET Button to Save and Proceed to Next Screen
Steps Only Necessary If NPN Pulse Output is Required
Op1 & Op2 = 150mA Max Switching Currency
Current + Consumption is 60mA Max.
CV = Current Value = Current Flow Rate on Display
SV = Selected Value (Programmed Value Customer Entered)
NPN Pulse is a Transistor
Step-5 For Programming 4-20mA Analog Output
TKM (4-20mA) and TKP with (RS 485 Option) Only
F
SET
(Together)
OPERATIONDISPLAY
STEPS
Home Screen
Press + Key 3 sec
Step-1
Programming of Lock
Out Feature
Press Key
Step-2
Programming
Units of Flow
Press Key
Step-3
Coefficient of
Flow Volume
Press Key
Step-4
No Programming
Required
Program Range of Transmitter
TKM Model Only
Press Key
Step-5
Power On Flow Meter with DC Power
Display will Show
0 Totalizer (Top RED)
0 Flow Rate (Bottom GREEN)
Programming Lock Out Feature
Lck = 10 (Unlocked) : Factory Default, IF Lck is Changed from the # 10 the Flow Meter
will be in Lockout Mode.
LCK 10 (Default) To Unlock ensure Lck # is set to 10.
Programming Units of Flow
Program Flow Units 0 | 1 | 2
Ut = 0 : (LPM) Ut = 1 : (GPM) (Default) Ut = 2 : {Kiloliter (KL)}
K-Factor : 0.1 - 999.9 (K-Factor is Factory Preset)
K-Factor Preset (Do Not Change
*Divide K Factor BY 3.8 TO CHANGE FROM GPM TO LPM
TKM (4-20mA) and TKP with (RS 485 Option) Only
Programming Analog Transmitter Range Output 4-20mA
Range : 0.1 - 999.9 4 mA = 0 20 mA = Entered Number.
TR 100 (Default) 4 mA = 0 GPM 20mA =100 GPM
This can be Change to Conform to Customers Application (Ex. Number Changed to 150)
24V DC POWER ONLY
24V DC POWER ONLY
Icon Process Controls
CV
SV
GPM
FTM
TKM
OP2 TFM OP1 GPM
Icon Process Controls
CV
SV
GPM
FTM
TKM
OP2 TFM OP1 GPM
Icon Process Controls
CV
SV
GPM
FTM
TKM
OP2 TFM OP1 GPM
Icon Process Controls
CV
SV
GPM
FTM
TKM
OP2 TFM OP1 GPM
Icon Process Controls
CV
SV
GPM
FTM
TKM
OP2 TFM OP1 GPM
Icon Process Controls
CV
SV
GPM
FTM
TKM
OP2 TFM OP1 GPM
Icon Process Controls
CV
SV
GPM
FTM
TKM
OP2 TFM OP1 GPM
Icon Process Controls
CV
SV
GPM
FTM
TKM
OP2 TFM OP1 GPM
Icon Process Controls
CV
SV
GPM
FTM
TKM
OP2 TFM OP1 GPM
(HOLD)
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06
In-Line Paddle Wheel Flow Meter
TKP |TKM SERIES (Quick Start)

Pulse Control Function
Programming Terms
Power On Flow Meter With 10-30 V DC
0 Flow Totalizer
0.0 Flow Rate
OPERATIONDISPLAY
STEPS
Program (NPN) Pulse
Output (OP2) Totalizer
Range E.n.r.c.
Con = n : Manual Reset;
Con = c : time (1=10 Secs) Auto Reset Using Timer
Con = c : time (secs) Auto Reset Using Timer i.e 5 =Pulse On (5 secs)
Con = r : Auto Reset when Total Volume Value = Selct Value (SV)
Con = E : Pulse Output of Unit volume (Default) = One Gal/Pulse
Con = F Paddle Pulse Frequency Max 5 KHZ
Con = E (Default)
Program Flow Rate
Pulse (NPN) Output (OP1)
Range: 0 - 3
Programming OP1 Output
Pulse Option (Flow Rate)
Press Key 3 sec
OP1
Step-3
Home Screen
Press Key 3 sec
Step-1
Programming OP2 Output
Pulse Control Totalizer
Press Key 3 sec
OP2
Step-2
CV > SV Pulse (NPN) ON
CV < SV - HYS Pulse (NPN) OFF
CV > SV Pulse (NPN) ON
CV > SV + HYS Pulse (NPN) OFF
ALT 0 (Default) Most Common
CV = C urrent Value
SV = P rogrammed Value
Hys = See below
Program Hysteresis of NPN Output Pulse
Range 0.1-999.99 (GAL) Hysteresis
HYS ± 1.0 GPM (Default)
Hys - Hysteresis is a buffer around the Programmed Set Point Example
(Example) Liquid Caused by Pump Stopping or Valve Closing i.e.-sloshing
Programming Hysteresis
of Output Flow Rate Pulse
Press Key 3 sec
OP1
Step-4
Flow Rate
Program Time Delay for NPN Pulse (OP1) on Initial Start Up
Range : 0-9999 (Secs)
Time Delay of Pulse Output (Flow Rate)
T2 = 20 (Secs) (Default) Flow Rate
OP1 } Flow Rate Pulse Output
OP2 } Flow Totalizer Pulse Output
Programming OP1 Power on Delay
Time For Initial Start UP (Sec)
Press Key
OP1
Step-5
(HOLD)
(HOLD)
Icon Process Controls
CV
SV
GPM
FTM
TKM
OP2 TFM OP1 GPM
Icon Process Controls
CV
SV
GPM
FTM
TKM
OP2 TFM OP1 GPM
Icon Process Controls
CV
SV
GPM
FTM
TKM
OP2 TFM OP1 GPM
Icon Process Controls
CV
SV
GPM
FTM
TKM
OP2 TFM OP1 GPM
Icon Process Controls
CV
SV
GPM
FTM
TKM
OP2 TFM OP1 GPM
(HOLD)
K : Coefficient of Flow Volume, Note : Factory Set Do Not Change
tr : TKM Range of Transmitter - Flow Rate 4-20 mA , 4mA = 0 | 20mA= Max Flow
TKP - RS 485 Option
Pulse Outputs Options
Con = n : Manual Reset;
Con = c : time (1=10 Secs) Auto Reset Using Timer
Con = c : time (secs) Auto Reset Using Timer i.e 5 =Pulse On (5 secs)..
Con = r : Auto Reset when Total Volume Value = Selct Value (SV)..
Con = E : Pulse Output of Unit volume (Default) = One Gal/Pulse..
Con = F : Paddle Pulse Frequency Max 5 KHZ
Con = E (Default)
SET
(PressTogether)
SET
Totalizer Reset TKP | TKM
To Reset the Flow Totalizer to Zero Press + Key Hold 3 sec
(PressTogether)
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07
In-Line Paddle Wheel Flow Meter
TKP |TKM SERIES (Quick Start)

Relay Settings
K-Factors for TK
Pressure vs. Temperature Psi H2O |Non-Shock
Flow Rates
ALt = 1
ALt = 0
ALt = 3
ALt = 2
CV = Current Display Value = Flow Rate
d= (GPM) Hysteresis Measured around Relay Set Point (± Measured in Gallons)
SV = Selected Value = Programmed Value
CV < SV Relay ON : CV > SV + d Relay OFF
CV > SV Relay ON : CV < SV - d Relay OFF
SV + d > CV > SV - d Relay OFF: CV > SV + d or CV < SV - d Relay ON
SV + d > CV > SV - d Relay ON: CV > SV + d or CV < SV - d Relay OFF
DESCRIPTIONALT NO.
72
124
19
54
4.7
10.3
2.1
LPM
¾"
½"
1 ½"
1"
3"
2"
4"
Size
274
471
72
171
18
39
8
GPM
K-Factor is Pre-Programmed
Pipe Size (O.D.) LPM |GPM LPM |GPM
0.3m/s min. 10m/s max.
DN15 (½")
DN20 (3/4")
DN25 (1")
DN40 (1 ½")
DN50 (2")
2 ½
DN80 (3")
DN100 (4")
3.5 | 1.0
5.0 | 1.5
9.0 | 2.5
25.0 | 6.5
40.0 | 10.5
60.0 | 16
90.0 | 24
125.0 | 33
120 | 32
170 | 45
300 | 79
850 | 225
1350 | 357
1850 | 357
2800 | 739
4350 | 1149
½-2
INCHES mm
NOMINAL SIZE PVC
30° F
70° F 71° F
105° F 106° F 120° F 121° F 140° F - 5° F 85° F 86° F 120° F 121° F 140° F 141° F 175° F - 5° F 70° F 71° F 105° F 106° F 140° F 141° F 175° F 176° F 210° F
PP PVDF
2-½
3
4
15-50
65
80
100
150
150
150
150
120
120
120
120
100
100
100
100
30
NA
NA
NA
150
150
150
150
110
95
95
95
90
70
70
70
55
40
40
40
150
150
150
150
125
125
125
125
100
100
100
100
85
85
85
85
55
55
60
60
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08
In-Line Paddle Wheel Flow Meter
TKP |TKM SERIES (Quick Start)

Procedure to Rotate Display
Dimensions
1 2 3
4 5 6
FlowMeter & Transmitter
OP2 FTM OP1 GPM
F
Flow Meter & Transmitter
OP2
FTM
OP1
GPM
F
Flow Meter & Transmitter
OP2
FTM
OP1
GPM
Using an allen key loosen the 2 screws
located on either side of the display Pull the screws | Do Not Remove
FlowMeter & Transmitter
OP2 FTM OP1 GPM
OP2 FTM OP1 GPM
Lift the Display
F
Flow Meter & Transmitter
OP2
FTM
OP1
GPM
Rotate Display - 90 Degrees Lower Display Tighten the Allen screws | Snug Tight
Do Not Over-Tighten
Pipe Size Ød (inch) ØD (inch) ØC (inch)L (inch)H (inch)
4.09±0.05
4.17±0.05
4.30±0.05
5.02±0.05
5.56±0.05
5.48±0.05
6.12±0.05
6.76±0.05
7.66±0.05
8.39±0.05
0.84±0.05
1.05±0.05
1.32±0.05
1.91±0.05
2.38±0.05
1.07±0.05
1.36±0.05
1.68±0.05
2.33±0.05
2.86±0.05
1.61±0.05
2.08±0.05
2.36±0.05
3.26±0.05
4.33±0.05
(½") DN (15)
(¾") DN (20)
(1") DN (25)
(1-½") DN (40)
(2") DN (50)
H
L
1.81±0.05(inch)
Ød
ØD ØC
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09
In-Line Paddle Wheel Flow Meter
TKP |TKM SERIES (Quick Start)
40.0
47.046.5 93.5
70.0
15.0 15.0 RC1/4"
RC3/8"
RC1/2"
15.0 40.0
46.0

Please Ensure Full Pipe
TK Series can be installed in a horizontal or vertical direction.
Please ensure enough length of straight pipe to avoid turbulence that can effect readings.
Note: Min 10x Pipe Diameters Upstream 3x Pipe Diameters Downstream.
A Plastic Basket Strainer, Bag Filter or Y Strainer Filtering Device upstream to Avoid the Paddle Wheel from being damaged by the solids
or fibers - max 10% Particle Size - Not to Exceed .5mm Cross Section or Length.
Please do not flush the pipe after the Flow Meter is installed with Compressed Air this may damage the ceramic shaft and will Void Warranty
10x 3x
CORRECT INCORRECT
10x 3x
CORRECT
INCORRECT
10x 3x
CORRECT
INCORRECT
10x 3x
CORRECT INCORRECT
Installation Positions
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10
In-Line Paddle Wheel Flow Meter
TKP |TKM SERIES (Quick Start)

Warranty, Returns and Limitations
Icon Process Controls Ltd warrants to the original purchaser of its products that such products will be free from defects in
material and workmanship under normal use and service in accordance with instructions furnished by Icon Process Controls Ltd
for a period of one years from the date of sale of such products. Icon Process Controls Ltd obligation under this warranty is
solely and exclusively limited to the repair or replacement, at Icon Process Controls Ltd option, of the products or components,
which Icon Process Controls Ltd examination determines to its satisfaction to be defective in material or workmanship within the
warranty period. Icon Process Controls Ltd must be notified pursuant to the instructions below of any claim under this warranty
within thirty (30) days of any claimed lack of conformity of the product. Any product repaired under this warranty will be warranted
only for the remainder of the original warranty period. Any product provided as a replacement under this warranty will be warranted
for the one year from the date of replacement.
Warranty
Products cannot be returned to Icon Process Controls Ltd without prior authorization. To return a product that is thought to be
defective, go to www.iconprocon.com, and submit a customer return (MRA) request form and follow the instructions therein. All
warranty and non-warranty product returns to Icon Process Controls Ltd must be shipped prepaid and insured. Icon Process
Controls Ltd will not be responsible for any products lost or damaged in shipment.
Returns
This warranty does not apply to products which: 1) are beyond the warranty period or are products for which the original purchaser
does not follow the warranty procedures outlined above; 2) have been subjected to electrical, mechanical or chemical damage due
to improper, accidental or negligent use; 3) have been modified or altered; 4) anyone other than service personnel authorized by
Icon Process Controls Ltd have attempted to repair; 5) have been involved in accidents or natural disasters; or 6) are damaged
during return shipment to Icon Process Controls Ltd reserves the right to unilaterally waive this warranty and dispose of any
product returned to Icon Process Controls Ltd where: 1) there is evidence of a potentially hazardous material present with the
product; or 2) the product has remained unclaimed at Icon Process Controls Ltd for more than 30 days after Icon Process Controls
Ltd has dutifully requested disposition. This warranty contains the sole express warranty made by Icon Process Controls Ltd in
connection with its products. ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The remedies of repair
or replacement as stated above are the exclusive remedies for the breach of this warranty. IN NO EVENT SHALL Icon Process
Controls Ltd BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING PERSONAL
OR REAL PROPERTY OR FOR INJURY TO ANY PERSON. THIS WARRANTY CONSTITUTES THE FINAL, COMPLETE AND
EXCLUSIVE STATEMENT OF WARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER
WARRANTIES OR REPRESENTATIONS ON BEHALF OF Icon Process Controls Ltd. This warranty will be interpreted pursuant
to the laws of the province of Ontario, Canada.
If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other
provision of this warranty
For additional product documentation and technical support visit www.iconprocon.com | e-mail: [email protected]
[email protected] | Ph: 905.469.9283
Limitations
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11
In-Line Paddle Wheel Flow Meter
TKP |TKM SERIES (Quick Start)