IK OnlinE ID5002P User manual

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 1 of 21
OPERATING MANUAL
ID5002P INTRINSICALLY SAFE
PIG SIGNALLER

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 2 of 21
ID5002P MANUAL
Checked
(IF APPLICABLE)
Date
(IF APPLICABLE)
Approved
Date
Rev
Date
By
Summary of change
A01
15/04/16
EI
Incomplete draft for review.
COMMENTS:
aa , 09:00:48, 20/12/2016

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 3 of 21
CONTENTS Page
1. GENERAL DESCRIPTION ......................................................................................... 4
2. SPECIFICATIONS ................................................................................................... 5
3. OPERATION .......................................................................................................... 6
3.1. TURNING ON..................................................................................................... 6
3.2. LISTENING ....................................................................................................... 7
3.3. DETECTION ...................................................................................................... 7
3.4. DETECTION ALGORITHM..................................................................................... 8
3.5. SINGLE BUTTON MENU INTERFACE...................................................................... 9
3.5.1. SYSTEM MENU –EXIT .................................................................................... 9
3.5.2. SYSTEM MENU –MORE................................................................................... 9
3.5.3. SYSTEM MENU –BACK ................................................................................... 9
3.5.4. SYSTEM MENU 1 –STATUS ........................................................................... 10
3.5.5. SYSTEM MENU 1 - VIEW EVENTS ................................................................... 10
3.5.6. SYSTEM MENU 1 –SET DETECT PARAMS ........................................................ 10
3.5.7. SYSTEM MENU 2 –CONFIG ON/OFFS ............................................................. 11
3.5.8. SYSTEM MENU 2 –LIVE DISPLAY................................................................... 11
3.5.9. SYSTEM MENU 3 –LOGGING......................................................................... 11
3.5.10. SYSTEM MENU 3 –SET TIME/DATE ................................................................ 11
3.5.11. SYSTEM MENU 3 –FORMAT SD CARD............................................................. 11
3.5.12. SYSTEM MENU 4 –LOAD NEW CODE.............................................................. 11
3.6. MOUNTING ..................................................................................................... 12
3.6.1. MAIN HOUSING MOUNTING PLATE................................................................. 12
3.6.2. MAIN HOUSING POST MOUNTING .................................................................. 12
3.6.3. MAIN HOUSING PIPELINE MOUNTING ............................................................ 13
3.6.4. SENSOR MOUNTING..................................................................................... 13
3.6.5. SUNSHADE POST MOUNTING ........................................................................ 14
3.6.6. SUNSHADE PIPELINE MOUNTING................................................................... 14
3.7. OPENING THE ENCLOSURE ............................................................................... 15
3.8. CLOSING THE ENCLOSURE ............................................................................... 15
3.9. EXTERNAL CONNECTIONS ................................................................................ 16
3.9.1. 0V ............................................................................................................. 17
3.9.2. VIN ............................................................................................................ 17
3.9.3. VBAT.......................................................................................................... 17
3.9.4. EXTSW ....................................................................................................... 17
3.9.5. INTSW ....................................................................................................... 17
3.9.6. SEN+ / SEN- ............................................................................................... 17
3.9.7. TRIG+ / TRIG- ............................................................................................ 17
3.9.8. ENCL.......................................................................................................... 18
3.9.9. CL+ / CL- ................................................................................................... 18
3.9.10. RS485+ / RS485- / RS485G.......................................................................... 18
3.9.11. NO1 / COM1 / NC1 / NO2 / COM2 / NC2 ......................................................... 18
4. RECOMMENDED MAINTENANCE ............................................................................. 19
5. DISPOSAL OF UNIT.............................................................................................. 19
6. WARRANTY ......................................................................................................... 19
7. CERTIFICATION APPENDIX ................................................................................... 20

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 4 of 21
1. GENERAL DESCRIPTION
The ID5002P is a fully certified, Exia intrinsically safe, non-intrusive, pig signaller which uses
passive (listening) techniques to detect, signal, and log the passage of pigs at critical points
along a pipeline both on land and offshore. Events are signalled as they occur via a display,
high brightness LEDs positioned around the perimeter of the display and over several optional
interfaces.
The unit logs the time and date of up to 100 events. Events can be viewed locally on the
graphical display or transmitted remotely over several optional interfaces. The user can turn
the unit ON and OFF as well as modify several settings using the single control button and
intuitive menu system.
The ID5002P has two basic parts as shown below. The sensor is permanently connected to the
main housing via a cable and can be quickly and easily attached to the pipeline using ratchet
straps or steel banding. The main housing contains all electronics, display and the control
button and can be mounted onto the pipeline using a mounting plate and straps in a similar
fashion to the sensor or mounted on a wall or post.

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 5 of 21
2. SPECIFICATIONS
GENERAL
External Supply................................................ PSD5201 Intrinsically Safe Power SupplyNOTE1
Main Housing Ambient Temperature Range ................................................... -40°C to +85°C
Sensor Ambient Temperature Range .......................................................... -55°C to +110°C
Maximum Pipeline Surface Temperature .................................................................. +110°C
Typical minimum pig speed............................................................................... 0.1m/sNOTE2
Ingress Protection .....................................................................................................IP66
ATEX code ...................................................................................................... II 1 G
IECEx code ................................................................................................ Ex ia IIB T4 Ga
EU Type Examination Certificate Number.................................................. EMT16ATEX0007X
IECEx Certificate Number ................................................................... IECEx EMT 16.0006X
Weight in Aluminium................................................................................................... 8kg
Weight in Stainless Steel ........................................................................................... 13kg
OUTPUTS
Relay Outputs (Volt Free Contacts) ...................................................................... DPDTNOTE3
Current Loop Output .......................................................................................4-20mANOTE4
Serial Data Interface..................................................................................RS485 MODBUS
NOTE1 The ID5002P must be powered from a GM International PSD5201 power supply which
may be purchased separately from Online Electronics Ltd.
NOTE2 Minimum pig speed depends on pig type, pipeline configuration and installation
position.
NOTE3 DPDT is equivalent to 2x SPDT. Contact rating 30VDC @ 2A. Limited by certification
entity parameters.
NOTE4 Current Loop levels are configurable between 4mA and 20mA. Default set state
15.0mA. Default reset state 5.0mA. Tolerance ±1.0mA.

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 6 of 21
3. OPERATION
The instructions detailed within the product certificate and section 7 CERTIFICATION APPENDIX
of this manual must be followed at all times.
3.1. TURNING ON
Whenever power is applied to the unit
it will turn on following the sequence
of screens shown opposite.
When first turned on the COMPANY
LOGO should appear for
approximately 5 seconds.
The next screen to appear will be the
PRODUCT LOGO screen which will be
displayed for 5 seconds as shown by
the COUNTDOWN INDICATOR located
at the top left hand side of the
display. The PRODUCT LOGO screen
shows firmware version on the bottom
line.
When the COUNTDOWN INDICATOR
reaches zero or the CONTROL
BUTTON is pressed the next screen
will appear.
The next screen shows the STATUS
screen.
The unit now enters STABILISATION.
The unit now enters LISTENING
mode. See 3.2 LISTENING.
3
ID5002P
PIG DETECTOR
V1.2
4
13:35:59
28/04/16
3
28/04/16 13:36:03
Output Delay 00:00:30
Relay Normal
Events 004
STABILISING
COMPANY
LOGO
PRODUCT
LOGO
TIME &
DATE
STATUS
PRESS/TIMEOUT
PRESS/TIMEOUT
PRESS/TIMEOUT
PRESS/TIMEOUT
COUNTDOWN
INDICATOR

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 7 of 21
3.2. LISTENING
While LISTENING, the display will remain blank but the 3x LEDs above and below the display
will flash every 5 seconds to indicate that the unit is active.
While LISTENING the unit uses the algorithm described in 3.4 DETECTION ALGORITHM to
detect a pig passage.
If a pig is detected then the unit will start signalling detection as per 3.3 DETECTION.
If the CONTROL BUTTON is pressed then the unit will enter the menu system as per 3.5
SINGLE BUTTON MENU INTERFACE.
3.3. DETECTION
While signalling detection the display will illuminate to show a PIG DETECTED message along
with the time and date of the event, the 3x LEDs above and below with display will flash every
1 second and the relay and current loop outputs will change state.
The unit will remain in this state for the length of time defined by the OUTPUT DELAY before
re-entering LISTENING mode. The OUTPUT DELAY can be bypassed by pressing the CONTROL
BUTTON.
The OUTPUT DELAY controls how long the unit will signal an event for. Usually it will be
configured to give the pig enough time to get out of range of the sensor after it has been
detected to avoid re-trigger. When dealing with pig trains, the expected pig speed and
separation should be used to configure a suitable value for the OUTPUT DELAY such that the
unit will not detect the same pig twice but will enter LISTENING mode in time to detect the
next pig.

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 8 of 21
3.4. DETECTION ALGORITHM
Below is a simplified flowchart for the ID5002P detection algorithm which is running while
LISTENING.
The image to the right shows what a
typical pig passage will look like
while in live display mode (see
section 3.5.8 SYSTEM MENU 2 –LIVE
DISPLAY).
Periodically calculate 100 bin FFT
(200Hz per bin)
Calculate Power In Band (PIB) between Lower
Frequency bin (LF) and Upper Frequency bin (UF)
Calculate Average Noise (AN)
over Average Noise Time
(AVT) period in minutes
Calculate Average Value (AV)
over Average Value Time
(AVT) period in seconds
Calculate Difference Level (DL)
= Average Value (AV) –Average Noise (AN)
DL > HL?
Display
“PIG APPROACH”
DL < LL?
Was DL > HL for
longer than DT?
PIG DETECTED
YES
YES
YES
NO
NO
NO
Clear
“PIG APPROACH”
1000
GAIN
103
HL
LL
DL
DT
Y-SCALE
AMP
GAIN

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 9 of 21
3.5. SINGLE BUTTON MENU INTERFACE
While LISTENING, the control button
can be pressed to enter the menu
interface. From the menus the user
can configure several parameters
which are discussed in this section.
While in the system menu, every
time the user presses the control
button the CURSOR will move down
one line and the COUNTDOWN
INDICATOR will be reset to 5. Once
the CURSOR is pointing at the
desired item the user simply allows
the COUNTDOWN INDICATOR to
reach 0 and the selected item will be
executed. This simple behaviour is
used throughout the menu interface
to modify settings and interact with
the unit.
To modify parameters, simply follow
the instructions provided on screen.
All parameters are incremented by
pressing the CONTROL BUTTON until
they are at the desired value then
allowing the COUNTDOWN
INDICATOR to reach 0.
If you do not wish to modify a
parameter then simply allow the
COUNTDOWN INDICATOR to reach 0
without operating the CONTROL
BUTTON. The menu system is
designed so that the unit will always
start LISTENING again if the
CONTROL BUTTON is left released for
a long enough time.
3.5.1. SYSTEM MENU –EXIT
If EXIT is selected then the unit will exit the menu system and resume LISTENING.
3.5.2. SYSTEM MENU –MORE...
If MORE... is selected then the unit will display the next page of the menu system.
3.5.3. SYSTEM MENU –BACK
If BACK is selected then the unit will display the previous page of the menu system.
5 SYSTEM MENU 1
EXIT
>STATUS
VIEW EVENTS
SET DETECT PARAMS
MORE...
MORE…
3 SYSTEM MENU 2
EXIT
>CONFIG ON/OFFS
LIVE DISPLAY
MORE...
MORE…
5 SYSTEM MENU 3
EXIT
>LOGGING
SET TIME/DATE
FORMAT SD CARD
MORE...
MORE…
1 SYSTEM MENU 4
EXIT
>LOAD NEW CODE>
MORE...
COUNTDOWN
INDICATOR

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 10 of 21
3.5.4. SYSTEM MENU 1 –STATUS
This menu item consists of two status pages.
STATUS 1 shows if data LOGGING is ON or OFF, the number of events and relay configuration.
STATUS 2 shows the date, time and output delay setting. The STATUS screen can be halted
by pressing and holding the control button.
Ensure all of these settings are at the required values.
3.5.5. SYSTEM MENU 1 - VIEW EVENTS
Selecting this item will allow the user to cycle through all logged EVENTs from newest to
oldest. The EVENT number, and EVENT date and time are shown. Pressing the CONTROL
BUTTON will cycle to the next event. The CONTROL BUTTON can be held to pause at any point.
If the COUNTDOWN INDICATOR reaches 0 then the unit will exit and resume LISTENING.
3.5.6. SYSTEM MENU 1 –SET DETECT PARAMS
These items allow the user to configure the detection parameters. Refer to 3.4 DETECTION
ALGORITHM.
5 PARAMETERS 1
EXIT
>UF BIN 100
LF BIN 001
NUM AVGS 40
MORE...
MORE…
3 PARAMETERS 2
EXIT
>AV NSE TIME (m) 001
AV VAL TIME (s) 005
HARDWARE GAIN 1
SENSOR GAIN 1000
MORE...
MORE…
5 PARAMETERS 3
EXIT
>HL SET 02000
LL SET 01700
FORCE AN 00000
MORE...
MORE…
1 PARAMETERS 4
EXIT
>DELTA TIME (s) 003
OUTPUT DELAY
MORE...

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 11 of 21
3.5.7. SYSTEM MENU 2 –CONFIG ON/OFFS
These items allow the user to configure several settings.
3.5.8. SYSTEM MENU 2 –LIVE DISPLAY
Selecting LIVE DISPLAY makes the unit display one of three diagnostic screens selected in the
usual manner from the bottom of the LIVE PARAMS screen.
3.5.9. SYSTEM MENU 3 –LOGGING
These items allow the user to configure logging.
3.5.10. SYSTEM MENU 3 –SET TIME/DATE
These items allow the user to set the system date and time.
3.5.11. SYSTEM MENU 3 –FORMAT SD CARD
This item allows the user to format the internal SD card (if fitted).
3.5.12. SYSTEM MENU 4 –LOAD NEW CODE
This item allows the user to update the unit firmware code.
1000
GAIN
103
HL
LL
DL
DT
Y-SCALE
AMP
GAIN
1 LIVE PARAMS
UF 99 ANT(m) 10
LF 2 AVT(s) 30
NA 40 ANO 0
HL 800 DT 2
LL 600 OD 30
BACK TXT FFT >TIME
TIME
5 CONFIG
BACK
>BT STATE OFF
CL STATE OFF
LED STATE ON
RELAY POLARITY OFF
HP FILTER ON

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 12 of 21
3.6. MOUNTING
The instructions detailed within the product certificate and section 7 CERTIFICATION APPENDIX
of this manual must be followed at all times.
Normally the unit is used to confirm whether or not a pig has passed a known point of interest
on a pipeline such as a bend or valve. The unit should be mounted approximately 5m after the
point of interest and a test run completed to confirm successful installation and reliable
detection.
If the main housing is exposed to direct sunshine then it is recommended that a sunshade is
installed to prevent unnecessary heating of the unit which may shorten the lifespan of the
equipment. See sections 3.6.5 SUNSHADE POST MOUNTING and 3.6.6 SUNSHADE PIPELINE
MOUNTING.
3.6.1. MAIN HOUSING MOUNTING PLATE
The unit is supplied with a mounting plate as shown
which is suitable for use with ratchet straps or steel
banding and for mounting the unit onto pipelines,
posts and walls.
If the unit is post mounted then 4x M8x120 coach
bolts should be fitted as per 3.6.2 MAIN HOUSING
POST MOUNTING prior to attaching the mounting
plate.
The mounting plate is attached to the main housing
as shown using 2x M8x16 bolts / 2x M8 spring
washers / 2x M8 plain washers / mounting plate / 2x
M8x5 spacers / main electronics housing.
3.6.2. MAIN HOUSING POST MOUNTING
The post mounted unit is supplied with a post mounting assembly as
shown.
1. Prior to fitting the mounting plate as per 3.6.1 MAIN HOUSING
MOUNTING PLATE pass the 4x M8x120 coach bolts through the
mounting plate.
2. Hold the assembly in position on the post and secure using 4x
M8 nutss / 4x M8 washers / post mount clamp / post /
mounting plate / 4x M8x120 coach bolts as shown (view from
above).
3. If equipotential bonding or earthing is required then the M4
threads around the perimeter of the display endcap may be
used.

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 13 of 21
3.6.3. MAIN HOUSING PIPELINE MOUNTING
The pipeline mounted unit is supplied with a set of ratchet
straps or steel banding as shown.
1. Ensure the mounting plate is securely fitted to the
housing as per 3.6.1 MAIN HOUSING MOUNTING PLATE.
2. Temporarily place the unit at the chosen location to
ensure that the unit sits in place without rocking
excessively.
3. Thread 2x loops of banding through the slots provided in
the mounting plate as shown and then following the
instructions provided with the banding gradually tighten
the banding until the unit is held firmly. Do not use
excessive force.
4. If equipotential bonding or earthing is required then the
M4 threads around the perimeter of the display endcap may be used.
3.6.4. SENSOR MOUNTING
The sensor is supplied with a mounting
plate, a mounting stud and a length of
mounting band.
1. Pass the mounting stud through the
ø6mm hole in the mounting band and
then screw into the mounting plate
approximately 4 full turns. Do not
tighten further at this point.
2. If the pipeline surface temperature is
expected to exceed +110°C then the
sensor must be fitted on the lower half
of the pipeline as shown to minimise
convection heating and Online
Electronics should be contacted for
further guidance.
3. Loop the mounting band around the pipeline and then following the instructions provided
with the banding gradually tighten the banding until the mounting assembly is held firmly.
Do not use excessive force.
4. Ensure that the mounting plate is positioned to form a cross with the mounting band and
the mounting band has been firmly tightened before fully tightening the mounting stud
into the mounting plate using a 21mm AF spanner. It should not be possible to move the
mounting plate at this point.
5. Attach the ID5002P sensor to the mounting stud tightening firmly using a 1” AF spanner.

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 14 of 21
3.6.5. SUNSHADE POST MOUNTING
If the main housing is exposed to direct sunshine
then it is recommended that a sunshade is installed
to prevent unnecessary heating of the unit which
may shorten the lifespan of the equipment.
Secure the post mount sunshade to the post as
shown using the supplied M8 U-bolt / post / clamp /
sunshade / 2x M8 washers / 2x M8 nuts.
3.6.6. SUNSHADE PIPELINE MOUNTING
If the main housing is exposed to direct sunshine then it is recommended that a sunshade is
installed to prevent unnecessary heating of the unit which may shorten the lifespan of the
equipment.
The pipeline mounted sunshade is fixed to the same mounting plate as the main unit using 2x
‘C’ brackets as shown. This assembly is then mounted onto the pipeline as described in section
3.6.3 MAIN HOUSING PIPELINE MOUNTING.
Secure 2x pipeline mount sunshade brackets to the
mounting plate using 4x M8x20 hexbolts / 2x ‘C’ brackets /
mounting plate / 4x M8 nuts.
Secure the sunshade to the 2x brackets using 4x M8x20
hexbolts / 4x M8 washers / sunshade / 2x ‘C’ brackets / 4x
M8 nuts.

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 15 of 21
3.7. OPENING THE ENCLOSURE
The instructions detailed within the product certificate and section 7 CERTIFICATION APPENDIX
of this manual must be followed at all times.
1. WARNING –DO NOT OPEN WHEN ENERGIZED.
2. Using a 3mm AF allen key loosen the M4 locking screw located
at the 12 o’clock position on the rear endcap 6x full turns.
3. Carefully unscrew the rear endcap while being prepared to take
the weight when it disengages. There are 4x unthreaded holes
around the perimeter of the endcap which may be used should
leverage be required.
3.8. CLOSING THE ENCLOSURE
1. Gently hand tighten the rear endcap. Do not use tools or over
tighten otherwise the endcap will be difficult to remove. The M4
locking screw should be at the 12 o’clock position when the
endcap is fully engaged, there should still be a small gap
(<0.5mm) between the endcap and housing.
2. Using a 3mm AF allen key gently tighten the M4 locking screw
located at the 12 o’clock position on the rear endcap. Do not
over tighten, very little torque is required to lock the endcap in
place.

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 16 of 21
3.9. EXTERNAL CONNECTIONS
The instructions detailed within the product certificate
and section 7 CERTIFICATION APPENDIX of this
manual must be followed at all times.
Remove the endcap as described in section 3.7
OPENING THE ENCLOSURE to reveal the PCB
connections.
All connections are made using 5.08mm pitch
removable terminal blocks which can accept up to
2.5mm2(12AWG) wire size. All connections must be
made using suitable crimp ferrules. Connections are
clearly labelled on the PCB and have the functions
described in the following sections.
An example of the recommended wiring for an ID5002P system is shown below.

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 17 of 21
3.9.1. 0V
0V is the 0V reference for the internal PCBs. 0V should be linked to the ENCLOSURE connection
to improve electrical noise immunity.
3.9.2. VIN
VIN is connected to the positive side of the external DC supply. The negative side of the
external DC supply is connected to 0V.
A GM International, PSD5201, intrinsically safe, isolated, power supply must be used at all
times.
VIN is not isolated from 0V however the use of a PSD5201 supply provides isolation from
earth.
3.9.3. VBAT
Do not use the VBAT connection.
VBAT is not isolated from 0V.
3.9.4. EXTSW
Do not use the EXTSW connection.
EXTSW is not isolated from 0V.
3.9.5. INTSW
The ID5002P is supplied with a suitable, momentary, NO switch connected between INTSW
and 0V.
EXTSW is not isolated from 0V.
3.9.6. SEN+ / SEN-
The ID5002P is supplied with a suitable sensor connected between SEN+ and SEN-.
The sensor is supplied with a shielded cable. The cable shield is connected to the sensor body
which is isolated from SEN+ and SEN-. The cable shield is connected to the main ID5002P
enclosure using a suitable gland or via ENCL connection.
SEN+ / SEN- are not isolated from 0V.
3.9.7. TRIG+ / TRIG-
Do not use the TRIG+ / TRIG- connections.
TRIG+ / TRIG- are isolated from 0V and all other connections.

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 18 of 21
3.9.8. ENCL
ENCL provides an electrical connection to the main enclosure. ENCL should be linked to the 0V
connection to improve electrical noise immunity.
ENCL is isolated from 0V (unless a link is fitted between 0V and ENCL).
If equipotential bonding or earthing is required then there are 2x M4 threads around the
perimeter of the display endcap. As per e.g. EN60079-14:2008 section 12.2.4 the ID5002P
must be isolated from earth or connected at one point to the equipotential bonding system.
3.9.9. CL+ / CL-
CL+ / CL- provide a current loop output for remote signalling.
CL+ is connected to the current loop supply (in to unit). CL- is connected to the current loop
return here (out of unit).
CL+ / CL- are isolated from 0V and all other connections.
3.9.10. RS485+ / RS485- / RS485G
RS485+ / RS485- / RS485G provide an RS485 interface for remote signalling and interaction
with the unit.
RS485+ / RS485- / RS485G are isolated from 0V and all other connections.
3.9.11. NO1 / COM1 / NC1 / NO2 / COM2 / NC2
These connections provide two isolated, Single Pole, Double Throw (SPDT) relay outputs for
remote signalling.
NO1 / COM1 / NC1 / NO2 / COM2 / NC2 are isolated from 0V and the SPDTs are isolated from
each other and all other connections.

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 19 of 21
4. RECOMMENDED MAINTENANCE
The instructions detailed within the product certificate and section 7 CERTIFICATION APPENDIX
of this manual must be followed at all times.
Frequent inspections should be made. A schedule for maintenance checks should be generated
according to the environment and frequency of use but should be regular enough to ensure the
equipment continues to operate in the designed manner. It is recommended that it should be
at least once a year.
External parts of the equipment should be periodically cleaned using fresh water to ensure that
deposits are not allowed to accumulate. Avoid the use of aggressive chemicals.
All external parts of the equipment should be periodically checked for corrosion or damage. If
any damage is found then the manufacturer must be contacted.
All components that are replaced must be in accordance with the manufacturers’ specifications
and instructions. Failure to do so may invalidate the certification/approval and may make the
equipment dangerous.
5. DISPOSAL OF UNIT
Online Electronics Ltd (OEL) takes its responsibilities under the WEEE Regulations extremely
seriously and has taken steps to be compliant in line with our corporate and social
responsibilities. In the UK, OEL has joined a registered compliance scheme WeeeCare
(registration number WEE/MP3538PZ/SCH).
Electrical and electronic equipment should never be disposed of with general waste but must
be separately collected for the proper treatment and recovery.
The crossed out bin symbol, placed on the product, reminds you of the need to dispose of it
correctly at the end of its life.
When buying a new product you will have the possibility to return, free of charge, another end
of life product of equivalent type that has fulfilled the same functions as the supplied
equipment. These items may be deposited at:
Online Electronics Ltd
Online House
266 Auchmill Road
Aberdeen
AB21 9NB
UK
Alternatively, to arrange a collection of any waste electrical equipment, obligated to OEL please
telephone WeeeCare on 0844 800 2004.
6. WARRANTY
Online products are guaranteed for one year from the date of purchase. Goods should be
returned transportation prepaid to Online Electronics Limited, 266 Auchmill Road, Aberdeen.
There is no charge for parts or labour should any product require repair due to a
manufacturing deficiency during the guarantee period.
In the event of a manufacturing deficiency the inward transportation costs will be repaid to the
client.

ONLINE ELECTRONICS LTD
ID5002P MANUAL RevA01 Page 20 of 21
7. CERTIFICATION APPENDIX
EQUIPMENT: ID5002P Pig Signaller
MANUFACTURER: Online Electronics Ltd
Online House
266 Auchmill Road
Aberdeen
AB21 9NB
Tel: [phone]
Web: www.online-electronics.com
NOTIFIED BODY NUMBER: 0891
ATEX CERTIFICATE: EMT16ATEX0007X
IECEx CERTIFICATE: IECEx EMT 16.0006X
MARKINGS: II 1 G Ex ia IIB T4 Ga -40°C ≤ Ta ≤+85°C
APPLICABLE STANDARDS: EN 60079-0:2012/A11:2013
EN 60079-11:2012
IEC 60079-0:2011
IEC 60079-11:2011
POLLUTION DEGREE: 2 (IEC 60664-1)
OVERVOLTAGE CATEGORY: I/II (IEC 60664-1)
SPECIAL CONDITIONS FOR SAFE USE:
1. WARNING: Do not open when energized.
2. WARNING: Must be installed in accordance with user manual.
3. All intrinsically safe installations must be in accordance with the assembly and installation
regulations described in IEC 60079-14.
4. Refer to the provided parameter tables for external connection parameters.
5. Cable glands used with this equipment must be IECEx/ATEX approved with IP66 rating or
greater and be selected with consideration of the expected environmental conditions at the
point of installation.
6. This equipment contains an internal SD card that must not be accessed or removed or
replaced in a hazardous area.
7. This equipment contains a USB port that must only be used by the manufacturer during
production, test, repair and overhaul of the equipment in a safe area. It is not intended to
be used by the end-user in a hazardous or non-hazardous area at any time.
8. Aluminium versions may present a spark hazard and must only be installed in hazardous
areas such that the ignition sources due to impact and friction are excluded.
9. Painted or powder coated versions may present an electrostatic charging hazard and
should not be mounted in areas where they could be subjected to highly efficient charging
mechanisms, such as fast moving dust or particle filled air, and shall only be cleaned with
an anti-static or damp cloth.