ILGI TXS 20 Guide

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DEAR CLIENT
We thank you for choosing İLGİ TARIM MAKİNA, which is in service for more than 45
years without sacrificing its quality.
You have bought one of our products by choosing it from our wide product range. First of
all, enjoy your new product; we are sure it will contribute to your agricultural activities.
Control the machine you received basing on the dispatch note and receive it in full.
Before the first use, please pay attention to the warnings and instructions specified in this
manual. Demand your spare parts from the spare parts list by its part number. Make your
machine’s maintenances regularly as it is specified in the manual.
Dear client; our manuals are being updated regularly. Please make contributions by your
proposals. You can convey us all kind of suggestions and complaints by mail, fax etc.
May you have wide crop.
İLGİ TARIM

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INDEX
1. SECURITY MEASURES........................................................................ 4
1.1 BEFORE STARTING TO USE ........................................................................4
1.2 WARNING SIGNS ....................................................................................4
1.3 WARNING SIGNS SETTLEMENT PLAN...........................................................7
1.4 SAFETY RULES DURING WORKING...............................................................8
2. INTRODUCTION OF THE MACHINE ...................................................10
2.1 INTRODUCTORY AND BASIC INFORMATION RELATED WITH THE PROPERTIES OF THE
MACHINE..................................................................................................10
2.2 WORKING DEPTH ADJUSTMENT ......................................................10
2.3 GENERAL STRUCTURE AND PARTS OF THE MACHINE .....................................11
3. USAGE INFORMATION AND ADJUSTMENTS .....................................12
3.1 MACHINERY TRACTOR COMPLIANCE.........................................................12
3.2 TO MOUNT AND DETACH IT FROM THE TRACTOR.........................................13
3.3 RIGHT-LEFT AND FRONT-REAR PARALLELISM ADJUSTMENT............................13
4. TILLAGE TECHNIQUE WITH THE CULTIVATOR ...................................14
5. MAINTENANCE AND REPAIR ............................................................16
5.1 MAINTENANCE-REPAIR WHICH CAN BE DONE BY USER AND THE RULES THAT MUST
BE COMPLIED ............................................................................................16
5.2 LUBRICATION -GREASE FITTING SCHEMATIC...............................................16
5.3 END OF SEASON MAINTENANCE...............................................................18
5.4 VALUES FOR BOLT TORQUE.....................................................................19
6. POSSIBLE FAILURES AND TROUBLESHOOTING..................................20
7. TECHNICAL FEATURES......................................................................21

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1. SECURITY MEASURES
1.1 Before starting to use
Learn what all the warning and information signs mean on the machine. Read and learn
carefully the maintenance instructions manual. Dangerous consequences may occur in case of false
and inattentive use of the equipment..
READ AND CARRY OUT CAREFULLY THE SECTIONS WHERE THIS SIGN IS
AVAILABLE
Read the manual carefully and make sure you understand it! Do not stand between the
equipment and the tractor. Wear suitable working clothes.
1.2 Warning signs
Machine’s Serial Number Label
ILG 210
Before starting to use the machine,
read the maintenance instructions
manual carefully

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ILG 203
The CE Mark, indicates that the
machine is in accordance with the EU
legislations.
ILG 207
The risk to squeeze your hand or foot
between the parts.
Don’t put any of your organs between
shearing moving parts in the signed
area.
ILG 205
The risk to get squeezed between the
tractor and the equipment
Don’t enter between the tractor and
the equipment.
ILG 208
The risk of slipping and falling from the
chassis of the machine.
Please don’t step up onto the machine
or to use as a platform.
ILG 209
The risk of hit of the turning, folding
that is to say moving parts. This
danger may result in injuring or death
risk.
Don’t enter the movement area
of the parts during the running of the
machine
ILG 206
In case of spotting oil leakage on the
hydraulic components the power
source must be stopped
Control and prevent all the leakages in
the hydraulic circuit.

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ILG 204
The oil leakages on the hydraulic
circuit must be controlled carefully as
there is high pressure in that circuit.
The pressurized oil may harm your
body or skin.
Don’t try to control and to close the oil
leakages manually. Prevent the
leakage by carefully reading the
instruction manual. Appeal to a health
organization in case of any injure.
ILG 201
Obey all the work safety rules and take
precautions during all your installations
and repair works. Otherwise there is
the risk of injure and death.
Take precautions against the slipping
and starting to work by itself. Read the
relevant sections on the instructions
manual and pay attention to the
warnings.
ILG 202
The maximum working pressure of the
hydraulic system is 200 bars.
ILG212
The pieces (stone, clay, machine piece
etc.) which can pop out from the
machine can cause to injuries.
Don’t get to the machine much closer
than the safety distance.
ILG 211
During the machine’s embarkation or
transportation, it must be elevated
from the points where there are this
sign.

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1.3 Warning signs settlement plan

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1.4 Safety rules during working
Before Working
Read carefully all instructions if you’re going to use the machine for the first time. Refer to
manufacturer company for the matters if you have any suspect.
The valid rules for safety and protecting against accidents of vocational chambers must be
taken into consideration right alongside the instructions of this user manual that belongs to
the machine.
Use appropriate working clothes. Never use hanging clothes. These clothes can be caught by
turning and moving machine parts.
Be careful to lift the machine balanced from indicated points on the machine during
transporting the machine to another place.
Ensure that the person who will operate the tractor which the machine is mounted on must
have a driver license, must be an experienced and trained driver.
Be sure that there aren’t other people especially children and pets around the machine before
operating the machine, the tractor. Take necessary measures in order to see the environment
easily.
The exhaust gas is poisonous. Therefore the tractor shouldn’t be operated in inconvenient
and closed areas.
Front and rear weights for the tractor must be mounted if necessary in the event of any
equipment to be installed on the tractor.
Ensure that the system isn’t under pressure before detaching hydraulic hoses and pipes.
An oil leakage that is under pressure may be dangerous. Shield, protective goggles and
gloves must be worn while searching the leakages in order to prevent serious injuries. The
oil pressure must be reduced before starting to work with hydraulic system. Ensure that the
hydraulic hoses are fastened to proper outputs.
Please note that the machine mounted on the tractor will change some functions (brake
distance, steering wheel control, center of gravity) of the tractor.
Pressure of the wheels must be checked before outgoing.
Mount your machine to a tractor which has an appropriate pulling and hydraulically lifting
system.
Apply the parking brake and shift the gear into neutral of the tractor before mounting the
machine on the tractor.
Ensure that there is nobody between the machine and the tractor during the machine is being
mounted on and detached from the tractor.
Start to work with your machine and tractor after all safety measures are taken.
Special pulling pins must be used while mounting the machine to the tractor; those can
endure machine strength and have appropriate thickness.
Waste materials such as nylon, clothe and obstacles such as tree roots must be cleaned,
obstacles (irrigation sets etc.) in the field must be smoothed.
Never operate in fields with plenty of stones.
Be careful for the operating area of hydraulic lifting wings. There is a risk of crushing and
squeezing.
It is necessary to be sure about all systems and operating components as well as their
functions before starting to work.
Moving direction of the machine parts which operates hydraulically or by spring force must
be taken into account. There is a risk of striking, crushing and squeezing.
All adjustments explained in the machine manual must be set before starting to operation.

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During Operation
The machine must be stopped in case of an abnormal voice is heard while running of the
machine.
The tractor must be set into motion by softly clutching. Sudden and strong movements may
cause dangerous jumping up and rearing up especially while going upwards and pulling
loads.
One or a few passenger never being carried during the tractor in motion except the person
who drives the tractor unless the tractor sitting areas are equipped properly.
Never try to run the tractor or execute maneuvers before the driver sits its chair.
Never permit anybody to climb on the machine during operation in the field as well as going
and coming back from the field.
Comply with required traffic rules; take safety measures when you go to traffic with your
tractor mounted with the machine. Completely comply with instructions for protecting
against accidents and safely usage.
Moving and turning parts never handled.
Before handling the machinery components, wait them until stop entirely.
Do not enter between the tractor and the machine while the tractor operating unless the park
brake engaged and the wheels hindered with wedges.
Never put weights on, never permit people climb on, never insert your hands into the
machine during operation.
Never leave the driver sitting area if the tractor is running.
Be careful of the danger of overthrowing while working in sloping fields.
Shouldn’t go backwards during the operation.
Never approach the machine, never let people to approach the machine during the operation
Proper plowing must be performed against the danger of erosion.
During operation, never insert your arms and feet between the tractor and the machine or
never hold the machine.
After finishing of the operation
Before leaving the tractor, take down the machine mounted on the hydraulic. Apply parking
brake, take the engine key after turning off the engine.
Ensure that it must be taken down the ground completely before leaving the equipment
mounted on rear side of the tractor at the end of the operation.
If it is possible, the tractor must be parked on a smooth place and in this position be shifted
in any of the gears and be applied the park brake. If it is to be parked on a sloping field,
must be shifted in 1. Gear for uphill, rear gear for downhill and park brake must be applied
for both of these situations.
The machine must be kept clean against the danger of fire.
The machine will be ready for operation after equipped with all protective systems and taken
into safety condition.
Never stand within the turning and swaying area of the machine.
Never climb on; never crawl under the machine while the machine mounted on the tractor.
Because the machine can bring down at any moment and severe injuries may occur.
The hydraulic system must be in neutral position while leaving the tractor.

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2. INTRODUCTION OF THE MACHINE
2.1 Introductory and basic information related with the properties
of the machine
It provides mixing by processing the soil with certain depth through going directly into the
field or after plowing in order to prepare the soil to be planting.
It blends the plant stems and remnants into the soil by tearing them into pieces which are left
in the field after the harvest. Creates mulch.
It comminutes the soil and crumbles the clods formed in the field after usage of tools such as
plow, chisel and cultivator.
Enables the preparation of seed beds and seedling beds.
It is effective in struggle for the weeds, comminutes the herbs, blends them into the soil and
so enables them to be removed and to be dried.
Enables the blending of organic and inorganic fertilizers into the soil by taking them under
the earth.
It can operate faster than the other disc soil processing machines. Its’ processing quality
increases depending on the soil characteristic and humidity condition upon climbing up to
15 km / h speed. Comminuting and blending affects are greater because of vibratory running
of the discs. Less need for tractor power. It is more economical than other soil processing
machines because of it has greater running speed. Fuel-oil, time, labor and maintenance,
spare parts costs are smaller.
Enables the aeration, fluffing of the soil by stirring and mixing the soil, enables the balance
of water and temperature environment.
It can be used easily and without being forced in every kind of soil
2.2 WORKING DEPTH ADJUSTMENT
Working depth can be adjusted by the roller
As shown on drawing there are 5 different sections for depth adjustment
Every section adjusts 5 cm depth.

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2.3 General structure and parts of the machine
Each of front –rear disc groups consist of separate bedded discs. The discs are connected to
battery profile with rubber springs at an angle of 14 degrees if it is in perpendicular direction and at
an angle of 18 degrees depending on the direction of flow. Spaces between the discs are 24.5 cm.
The disc groups are placed as the rear discs operate through the front discs.
Şekil 1
1. Main Chassis
2. Hydroulic Cylinder
3. Roller Chassis
4. Roller
5. Rear Disc Group
6. Front Disc Group
7. Three Point Hitch System

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3. USAGE INFORMATION AND ADJUSTMENTS
3.1 Machinery tractor compliance
The tractor and the machine should be;
Connecting rods measuring compliance must be (2. Or 3. Category).
Tractor front rear load balance must be provided for suspended type machinery. Additional
weight must be put in front of the tractor if the tractor rearing up in case of removing the
machine.
Select a Texas model appropriate with the power of your tractor. Ensure the equipment –tractor
weight balance with tractor front weights.
Otherwise your driving safety will be risky, you can’t utilize entirely tow-power of your tractor.
Tractor upper connecting rods direction must be towards about tractor transmission, machinery upper
connecting alternative holes must be used if (A) direction is not suitable. FIGURE 3
G 2 WEIGHT TOGETHER WITH G 1 WEIGHT MUST CREATE SCALES BALANCE
And FRONT WEIGHT BALANCE MUST BE OVER BY 10-20%
G2 WEIGHT AMOUNT THAT WILL BE USED IN THE FRONT MUST BE DETERMINED
ACCORDING TO THIS
AFTERWARDS THIS WEIGHT MUST BE ATTACHED
Figure 3

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3.2 To mount and detach it from the tractor
To be mounted on the tractor at rear three point suspension places. It is suitable for category 2 and
category 3 connections. You may need to attach additional front weights to your tractor by taking
into consideration of machinery total weight before mounting to the tractor. This additional front
weight amount may change depending on the weight of front-rear axle of the tractor, and you may
need to attach additional weights to front side if a rearing-up occurs in front of the tractor when you
lift after mounting the machine.
3.3 Right-left and front-rear parallelism adjustment
The machine chassis must be parallel to field plane at front-rear and right-left axis while
operating in required working depth for suspended type models. Otherwise the discs doesn’t operate
in equal working depth, side tow occurs, smoothing of the field will be spoiled.
Front-rear parallelism adjustment is made by lengthening and shortening of tractor
upper connection handle, (A) it is checked by looking at the side of the machine.
Right-left parallelism adjustment is made by adjusting the height of regulated flank
suspension-rods. (B) It is checked by looking at the rear side of the machine.
WORKING SPEED OF ARAGON MUST BE MIN. 10-15 Km/h DEPENDING ON THE
SOIL CONDITION.

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4. TILLAGE TECHNIQUE WITH THE CULTIVATOR
Required working depth may not be obtained with one crossing for deep
processing in hard soil,
For this situations;
Tractor towing power may be inadequate,
Fuel consumption increases,
Your machine may be damaged,
It won’t be an economical operation,
Desired working depth is obtained by increasing gradually with a second time plowing.
Those are recommended in order to increase operation achievement and to reduce the cost at soil
cultivating with the cultivator;
Order of the procedure:
1. Being entered from one side according to plowing direction of the field (1)
2. The area which the maneuvers performed at the head of the fields should be left as 7-10 m
(according to tractor + machinery rotating diameter), this returning should be made at one
time without any maneuver,
3. The plowing is continued on its side by taking a furrow at each 15-30 meters, these distances
are important in terms of decreasing the wasted times at least during turnings, the distance
may be adjusted according to your own conditions,
4. (2) entrance is performed by taking into account of working depth right next to the previous,
and being continued the plowing with (3.) entrance, (figure cross plowing)
5. If the stubble is being processed; it is recommended that first layer crossing should be made
as creating a 30-40 degree cross angle (figure cross plowing) towards the direction of
harvest lines unless the field surface is not rough. Because; field smoothing will be better,
cutting of the stubble and weeds will be more effective,
6. Straight plowing is recommended in terms of running easily of the sowing machine that will
operate afterwards for the second layer crossing.
7. Finally head of the field returning areas are plowed after the field plowed entirely. (4)
The feet must be taken out from the earth at the field heads, and never
turn with the feet inside the earth.
The furrow distance must be about an exact multiple of the machinery
working width, Example: 6m x 6 = 36 m

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Straight Tillage
Cross Tillage

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5. MAINTENANCE and REPAIR
While performing repairs and maintenance over the machinery
Tractor must be stopped and park brake must be applied.
Precautions must be taken against the slipping and falling risk of the machine.
Appropriate wrenches and tools must be used for repairs.
Disconnect the alternator and accumulator cables of the tractor in case of welding process.
The spare parts to be used must be original İLGİ parts.
5.1 Maintenance-repair which can be done by user and the rules
that must be complied
Machinery greasing points must be lubricated periodically and after each pressurized-
washing. It is very important in terms of an uninterrupted operation without any failure and
in order to reduce repair costs.
The frequency of periodic maintenance may vary depending on the factors such as working
conditions, soil characteristic, and working speed.
Greasing process must be performed sequentially without skipping according to lubricating
grease schematic.
Tightness of all bolts and nuts must be checked at regular intervals and tightened with
proper torque during all the season and after first working hour.
Carrying wheels lug nuts must be checked after first outgoing for towed models. Tightening
torque for lug nut is 320 Nm.
Hydraulic cylinders and bearing beds must be cleaned with high-pressurized water.
Otherwise the felts may be damaged.
If the machine won’t be used for a long time, it must be kept in a covered place.
5.2 Lubrication - grease fitting schematic
Grease fitting points on the machine are marked with this
label, pump grease to these points according to lubrication
table.

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MODEL : ARG 20 ,24 ,28
Figure
no
Lubrication point
Lubrication
frequency
Used oil
Number of
grease fittings
1
Hydraulic Cylinder
50 hours
Grease oil
1
2
Disc hub roller bearings (at lubricating
bearings)
2 times in a
season
Grease oil
According to
disc number
3
Roller Bearing
50 hours
Grease oil
2

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5.3 End of season maintenance
Connection components; Check the tightness. Tighten all bolts. Fasten new bolts in place of
missing bolts.
Grease fittings; Pump grease oil into the grease fittings on the machine according to the
instructions. Replace the grease fittings which pulled out or can’t be pumped by grease oil.
Operating components; Lubricate the operating parts of the machine with a protective oil.
Other; Replace the worn or broken parts with the original ones. Keep the machinery in a closed
and dry environment, on a block after fulfilling general cleaning of the machinery.
Disconnect the tire wheels from the ground by placing wedges under the chassis.
Cover the surfaces of the hydraulic cylinder piston levels with protective grease against the rust
in winter term, out of the season.
You can always apply to İLGİ for assistance in case of problems encountered
related with the maintenance, repair and usage by giving the information below.
Customer name and address
Model of the machinery
Purchasing date and the amount of the operation space (decare)
Detail of the encountered problem

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5.4 Values for bolt torque
The meanings of torque values:
We would have applied 100 Nm torque if we
tighten by applying 10 kg strength with a 1 meter-
long wrench.

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6. POSSIBLE FAILURES AND TROUBLESHOOTING
FAILURE
CAUSE
TROUBLESHOOTING
The machine lean towards
right or left
Front and rear disc groups
may be operating at
different work depths
Make the adjustment of the
machine front rear parallelism at
the upper connection of the
tractor
Front and rear batteries
operate at different
working depths
Front rear parallelism
adjustment was not done
The chassis parallelism
adjustment must be made at
stretcher lever attached to axle
and arrow
The wheels are swaying
and rotating under
strained
* There’s congestion in the
bearings, adequate
lubrication wasn’t done
* Broken cracking at hub
bearings
Bearings are examined by
detaching the hub, deformed
ones replaced. Lubrication is
made.
Hydraulic system doesn’t
lift
* Oil is reduced in tractor
hydraulic oil reservoir
* Leakage may be in the
hydraulic circuit
* Hydraulic cylinder felt
may be burst.
* Hydraulic oil level must be
checked
* Entire hydraulic circuit must be
checked, the leakages must be
repaired.
* Hydraulic cylinders must be
checked by detaching.
The discs are rotating
hardly in free condition or
not rotating
* There’s congestion in the
bearings, adequate
lubrication wasn’t done
* The bearing was
deformed or broken
* The grease fittings are replaced
by detaching if the bearings not
getting enough oil, and pumped
oil again by removing oil plug.
* If necessary bearings are
checked by detaching the
bearings, replaced if necessary,
gathered again after cleaning.
* Broken and cracked parts are
replaced.
The machine can’t provide
the required working
depth.
* The characteristic of the
soil may be hard.
* Disc diameters are
shrunk due to normal
wear.
* The discs are replaced as a set if
there’s too much wear by
measuring the discs (wear time
may vary depending on the
cultivated soil characteristic)