Ilmvac PIZA 111 Installation manual

600072
2014-01-06
Operation Manual (en)
Translation of the german original manual
Multi-Range Vacuum Gauge
Types PIZA 111
PIZA 111 cr - gold

We are constantly working on the further development of all our product types.
Reprinting or reproduction of this manual, including extracts, is not allowed without the prior written permission of
Co. WELCH-ILMVAC.
All rights under the copyright laws are expressly reserved by Co. WELCH-ILMVAC.
We reserve the right to make changes and amendments.
Thomas Division, Gardner Denver Inc.
ILMVAC GmbH
Am Vogelherd 20
D-98693 Ilmenau/Germany
Phone [phone]
Fax [phone]
[e-mail]
www.ilmvac.eu, www.ilmvac.de
Customer support - Phone [phone]

Contents
600072 ILMVAC GmbH 3
Contents
1Important Information.............................................................................................................4
1.1 General Information..................................................................................................................4
1.2 Target Groups...........................................................................................................................4
1.3 Intended Use.............................................................................................................................4
1.4 Use for an Unauthorized Purpose ............................................................................................4
1.5 Safety Devices..........................................................................................................................5
1.6 Meaning of the Warning notes..................................................................................................5
1.7 Product Standards, Safety Regulations....................................................................................5
2Basic Safety Instructions.......................................................................................................6
2.1 General Information..................................................................................................................6
2.2 Electricity...................................................................................................................................6
2.3 Mechanical Systems.................................................................................................................6
2.4 Hazardous Substances.............................................................................................................6
3Description ..............................................................................................................................7
3.1 Device description.....................................................................................................................7
3.2 Device design............................................................................................................................7
3.3 Area of Application....................................................................................................................7
3.4 Scope of Delivery......................................................................................................................8
3.5 Accessories (Options)...............................................................................................................8
4Technical Data.........................................................................................................................9
5Assembly and Installation....................................................................................................10
5.1 Unpacking...............................................................................................................................10
5.2 Storage....................................................................................................................................10
5.3 Assembly and Connecting......................................................................................................10
5.3.1 Mains operation ......................................................................................................................10
5.3.2 Battery operation.....................................................................................................................11
5.4 Scrap Disposal........................................................................................................................11
6Operation...............................................................................................................................12
6.1 Operating instructions.............................................................................................................12
6.2 Making a measurement ..........................................................................................................13
6.3 Calibration...............................................................................................................................13
6.3.1 Calibration instructions............................................................................................................13
6.3.2 Key assignment ......................................................................................................................14
6.3.3 Zero point calibration of the Pirani sensor element ................................................................15
6.3.4 End point calibration of the Pirani sensor element .................................................................15
6.3.5 Zero point calibration of the capacitive sensor element .........................................................16
6.3.6 End point calibration of the capacitive sensor element ..........................................................16
7Maintenance and Servicing..................................................................................................17
7.1 Damage Report.......................................................................................................................17
8List of spare parts.................................................................................................................18
EC Declaration of Conformity

Important Information
4 ILMVAC GmbH 600072
1 Important Information
1.1 General Information
The Multi-Range Vacuum Gauge conforms to the following directives:
2006/95/EC Low Voltage Directive
2006/42/EC Machinery Directive
2004/108/EC Electromagnetic Compatibility Directive
The CE sign is located on the rating plate.
Observe the binding national, local and plant-specific regulations.
1.2 Target Groups
This Operating Manual is intended for the personnel planning, operating and maintaining va-
cuum apparatus and Multi-Range Vacuum Gauges.
This group of people includes:
•Designers and fitters of vacuum apparatus,
•Employees working on laboratory and industrial applications of vacuum apparatus / vac-
uum gauges,
•Service personnel for vacuum apparatus / vacuum gauges,
•Electricians for performing the electrical work.
The personnel operating and maintaining must have the technical competence required to
perform the work that has to be done.
The user must authorize the operating personnel to do the work that has to be done.
This personnel must have read and understood the complete Operating Manual before start-
ing the work.
The Operating Manual must be kept at the place of use and be available to the personnel
when required.
1.3 Intended Use
•The Multi-Range Vacuum Gauge may only be operated under the conditions stated
– in the "Technical Data" section,
– on the type plate, and
– in the technical specification for the order concerned.
•The Multi-Range Vacuum Gauge is used in conjunction with a vacuum pump / vacuum
system in industry, and in chemical and physical laboratories.
•The applicable regulations must be observed when it is used with hazardous substances
(corrosive, toxic, microbiological, radioactive or other hazardous substances). The user
bears the responsibility for such a use.
1.4 Use for an Unauthorized Purpose
It is forbidden to use the pump for applications deviating from the technical data stated on
the type plate or the conditions stated in the supply contract, or to operate it with missing or
defective protective devices.

Important Information
600072 ILMVAC GmbH 5
1.5 Safety Devices
Measures such as the following are for the safety of the operating personnel:
•electrical connecting cable with protective conductor and earthing plug,
•device casing
The Multi-Range Vacuum Gauge must not be operated without these elements.
1.6 Meaning of the Warning notes
Take note of the warning notices. They are in the following box:
CAUTION ! / WARNING !
Hazard which may lead to serious injuries or material damage.
1.7 Product Standards, Safety Regulations
Multi-Range Vacuum Gauges meet the following product standards:
DIN EN ISO 12100-1:2004 Safety of machinery - Basic concepts, general principles for design -
Part 1: Basic terminology, methodology
DIN EN ISO 12100-2:2004 Safety of machinery - Basic concepts, general principles for design -
Part 2: Technical principles
DIN EN ISO 13857:2008-06 Safety of machinery - Safety distances to prevent hazard zones being reached
by upper and lower limbs
DIN EN 60204-1 Safety of machinery - Electrical equipment of machines -
Part 1: General requirements
DIN EN 61000-6-2 Electromagnetic compatibility (EMC) -
Part 6-2: Generic standards - Immunity for industrial environments
DIN EN 61000-6-4 Electromagnetic compatibility (EMC) -
Part 6-4: Generic standards - Emission standard for industrial environments
DIN EN 61010-1 Safety requirements for electrical equipment for measurement, control and
laboratory use - Part 1: General requirements
DIN EN 50110-1 Operation of electrical installations
Directive 2012/19/EC Electrical and electronics - old devices (WEEE)
Directive 2011/65/EC Dangerous materials in electrical and electronics devices (RoHS)
China - RoHS Environment protection law - China 2007-03
The following additional safety regulations apply in the FR Germany:
BGV A3 Electrical equipment and operating materials
VBG 5 Power-driven machines
BGR 120 Guidelines for laboratories
BGI 798 Hazard assessment in the laboratory
BGR 189 (BGR 195;192;197) Use of protective working clothes
Observe the standards and regulations applying in your country when you use the Multi-
Range Vacuum Gauges.