IMAGO Chip Shot User manual

THE
IMAGO CHIP SHOT
FULL ASSEMBLY WALKTHROUGH
BY ACSYS ENGINEERING
2021

TABLE OF CONTENTS
•SAFETY INFORMATION………………………………………………...3
•OVERVIEW……………………………………………………………..6
•ASSEMBLY……………………………………………………………..10
•WIRING……………………………………………………………….33
•SOFTWARE TUTORIAL………………………………………………....42
•SYSTEM OPERATION………………………………………………….62
•TROUBLESHOOTING………………………………………………….67
•FINAL IMAGES……………………………………………………...…73

SAFETY INFORMATION

SAFETY INFORMATION
•THE POWER SUPPLY IS EQUIPPED FOR
120/240 VAC WITH MANUAL SWITCHING.
THE POWER SUPPLY IS ALREADY SET TO THE
240V SETTING. THE SWITCH MUST BE
TOGGLED TO THE APPROPRIATE SETTING
FOR YOUR COUNTRY/REGION.
•ATTEMPTING TO POWER ON THE SUPPLY
WITH THE INCORRECT SETTING SELECTED
MAY RESULT IN SEVERE PHYSICAL HARM
AND/OR DAMAGE TO THE SYSTEM. DO NOT
CONNECT THE POWER SUPPLY TO POWER
WITHOUT CONFIRMING THE SWITCH’S
SETTING.
•ONCE THE APPROPRIATE SETTING IS
CONFIRMED, REPLACE THE LID OF THE
POWER SUPPLY. DO NOT OPEN THIS LID
AGAIN WITHOUT INSTRUCTION FROM A
CERTIFIED TECHNICIAN.

SAFETY INFORMATION
•THE SYSTEM CONTAINS MOVING PARTS THAT ALSO POSE A RISK. A FEW IMPORTANT THINGS
TO REMEMBER:
•PLACE THE SYSTEM IN A CLEAR LOCATION AND ON A STABLE TABLE TOP
•DO NOT RUN THE SYSTEM UNTIL THE ENTIRE RANGE OF MOTION IS CLEAR
•DO NOT MAKE ADJUSTMENTS TO ANY PART OF THE SYSTEM WHILE THE SYSTEM IS RUNNING
•KEEP HANDS CLEAR OF MOTOR WHILE MACHINE IS POWERED ON

OVERVIEW

OVERVIEW
•THE IMAGO CHIP SHOT SYSTEM ALLOWS FOR THE ACQUISITION OF HIGH RESOLUTION
IMAGES OF CHIP TRAYS. THIS RASPBERRY PI CONTROLLED SYSTEM UTILIZES A MOTOR TO
INCREMENT A TRAY OF CHIPS UNDER A FIXED CAMERA, ACQUIRES IMAGES, AND TRANSMITS
THEM TO A COMPUTER TO BE ANALYZED
•THE SOFTWARE ITSELF IS CUSTOMIZABLE AND USER FRIENDLY, BUT HAS BEEN OPTIMIZED FOR
THE TRAYS THAT YOU USE. WE WILL EXPLORE THE UI IN DEPTH LATER IN THESE INSTRUCTIONS.

OVERVIEW
•THESE INSTRUCTIONS ARE SYSTEMATIC, PROGRESSING STEP BY STEP TO ENSURE CLARITY
•THE PARTS NECESSARY FOR EACH STEP ARE CALLED OUT ON EACH SLIDE
•THERE ARE ALSO IMAGES ON EACH SLIDE DETAILING THE LOCATION
•FINALLY, THERE ARE INSTRUCTIONS AND NOTES OF THINGS TO KEEP IN MIND ON EACH STEP

REQUIRED AND HELPFUL TOOLS
•THE ONLY REQUIRED RESOURCES TO ASSEMBLE THE CHIP SHOT ARE INCLUDED, WHICH ARE AN
ALLEN WRENCH SET AND ZIP TIES. EACH CHIP SHOT HAS A NEW METRIC ALLEN WRENCH SET
AS WELL AS AMPLE ZIP TIES TO ROUTE CABLES AT THAT STAGE OF THE BUILD.
•OTHER TOOLS THAT ARE HELPFUL TO THE ASSEMBLY PROCESS:
•TAPE MEASURE
•SQUARE
•LEVEL

ASSEMBLY

ASSEMBLY –ITEMS OVERVIEW
•02-006
TRAY BACK
SUPPORT
•02-005
CHIP TRAY
TAB
•02-002
CHIP TRAY
PLATE
•A3-001
ALIGNMENT
JIG (DIM 2)
•WATER
PUMP
•VXZ232CG
BSMC
WATER
VALVE

ASSEMBLY –ITEMS OVERVIEW
•730-4514
COOLANT
TANK
•RASPBERRY PI
•86-573 HIGH-
RES CAMERA
•TMS IDS DOME
LIGHT
•30345T347
EYE-T0-TAB LANYARD
•02-009 CRASH BAR
(WITH SPACERS)

ASSEMBLY –HARDWARE OVERVIEW
•DROP IN T-NUTS
•SOCKET HEAD
CAP SCREW
•BUTTON HEAD
SCREWS
•FLATHEAD SCREWS
•SOCKET HEAD
CAP SCREW -
STAINLESS
•THUMB SCREW

ASSEMBLY- STEP 1
•SIZE 4 ALLEN, BAG A
•REMOVE SCREW
CONNECTING THE WEDGE
AND TRAY TAB PIECES
•FEED SCREW THROUGH
END HOLE AND TIGHTEN
•ENSURE TRAY TAB IS
NORMAL TO INSPECTION
TRAY
•REPEAT FOR OTHER PAIRS
•LINE UP IN 1ST – 3RD – 5TH
HOLES AS SHOWN
X3 M5x35mm

ASSEMBLY- STEP 2
•SIZE 4 ALLEN
•REMOVE THE FLATHEAD SCREWS FROM
THESE TWO RISERS
•SIZE 4 ALLEN
•FEED THEM THROUGH THE HOLES ON THE
INSPECTION PLATE
•TIGHTEN THE PLATE DOWN INTO THE
RISERS
M6x12mm

ASSEMBLY- STEP 3
•THIS IS THE POSITION
ONE TAB
•SIZE 5 ALLEN
•SLIDE EXT. 1 UP
AGAINST THE POSITION
ONE TAB
•MAKE SURE THE
EXTRUSION IS FLUSH TO
THE TAB AND BOTTOM
EXTRUSION FRAME

ASSEMBLY- STEP 4
•SIZE 5 ALLEN
•CIRCLED IS THE POS. 2 TAB
•SLIDE EXT. 2 ONTO BOTTOM
EXTRUSION
•PRESS EXT. 2 UP AGAINST THE
TAB. MAKE SURE IT’S FLUSH
OPPOSITE
SIDE OF
POSITION
ONE TAB

ASSEMBLY- STEP 5
•SIZE 5 ALLEN
•39.5 CM FROM MOTOR
END, YOU’LL SEE THE POS.
3 DRAWING
•LINE UP EXT. 3 ONTO
POS. 3 DRAWING
•MAKE SURE EXT. 3 SLOTS
LINE UP WITH EXT. 2 AND
LOWER FRAME SLOTS

ASSEMBLY- STEP 6
•SIZE 5 ALLEN
•THE SPACE BETWEEN EXT. 2
AND EXT. 3 IS CIRCLED ABOVE
•SLIDE EXT. 4 BETWEEN EXT. 2
AND 3, WITH SCREWS
FACING OUT
•EXT. 4 HEIGHT FROM BOTTOM
FRAME IS 30.5 CENTIMETERS

ASSEMBLY- STEP 7
•SIZE 5 ALLEN
•1) SLIDE EXT. 5 BETWEEN EXT. 1 AND EXT. 2 (PLATE SIDE NEAR EXT
2/3 AS SHOWN), ALIGNMENT JIGS ARE THERE TO AID YOU
•2) SLIDE EXT. 6 BETWEEN EXT. 1 AND EXT. 2 SO THAT THE TOP IS
FLUSH ACROSS
1
2